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This manual is property of the owner. Leave with the collector when set-up and start-up are complete. Donaldson Company reserves the
right to change design and specifications without prior notice.
Illustrations are for reference only as actual product may vary.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
English
Master Language
Dalamatic
Cased
®
DLMC 1/2/15, 1/3/15, 1/4/15, 1/5/15, 1/7/15, 2/2/15, 2/3/15, 2/4/15,
2/5/15, 2/6/15, 2/8/15, 3/3/15, 3/5/15, 3/6/15, 3/7/15, 3/8/15, 4/5/15 and
4/8/15 - Units Built After July 2006
Installation and Operation Manual
Installation, Operation, and Service Information
IOM AD3626001 (ENG)
Revision 4
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Summary of Contents for Donaldson Torit Dalamatic Cased DLMC 1/2/15
- Page 1 Dalamatic Cased ® DLMC 1/2/15, 1/3/15, 1/4/15, 1/5/15, 1/7/15, 2/2/15, 2/3/15, 2/4/15, 2/5/15, 2/6/15, 2/8/15, 3/3/15, 3/5/15, 3/6/15, 3/7/15, 3/8/15, 4/5/15 and 4/8/15 - Units Built After July 2006 Installation and Operation Manual Installation, Operation, and Service Information This manual is property of the owner. Leave with the collector when set-up and start-up are complete. Donaldson Company reserves the right to change design and specifications without prior notice.
- Page 2 Installation and Operations Manual. For a replacement manual, contact Donaldson Torit. This manual contains specific precautionary statements relative to worker safety. Read thoroughly and comply as directed. Discuss the use and application of this equipment with a Donaldson Torit representative. Instruct all personnel on safe use and maintenance procedures.
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Page 3: Table Of Contents
Dalamatic Cased, DLMC 1/2/15 through 4/8/15 Contents Description ................1 Preliminary Start-Up Check ..........17 Purpose and Intended Use ............1 Typical Start-Up Sequence ..........17 Operation ...................3 Typical Shut-Down Sequence ..........17 Inspection on Arrival ...............4 Maintenance Information .............18 Installation Codes and Procedures ........4 Operational Checklist ............18 Installation.................4 Filter Removal and Installation .........18... -
Page 4: Description
Consult and comply with all National and Local Codes related to fire and/or explosion properties of combustible materials when determining the location and operation of all dust, fume, or mist collection equipment. Standard Donaldson Torit equipment is not equipped with fire extinguishing or explosion protection systems. - Page 5 Dalamatic Cased, DLMC 1/2/15 through 4/8/15 Rating and Specification Information Pyramid Hopper Pyramid Hopper UMA Hopper with 4 cu Trough Hopper Typical Side View ft. Bins Collectors are rated for the following loads as calculated per relevant sections of the IBC 2012 code*: Basic Wind Speed &...
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Page 6: Operation
Donaldson Company, Inc. Operation Filter cleaning is completed using pulse-jet technology. During normal operation, dust-laden air is drawn through A jet tube positioned over each filter distributes a pulse the dirty air inlet. Dust will hit the baffle causing the dust of compressed air through the filter. -
Page 7: Inspection On Arrival
Turn power off and lock out electrical 6. Report incomplete shipments to the delivery carrier power sources before performing service or and your Donaldson Torit representative. maintenance work. 7. Remove crates and shipping straps. Remove loose Do not install in classified hazardous... -
Page 8: Foundations Or Support Framing
Socket Wrenches Collector Location Adjustable Wrench Spreader Bars Torque Wrench (inch/lbs, 9/16-in Socket) Donaldson Torit equipment is not designed to support site installed Hoisting Information ducts, interconnecting piping, or electrical services. All ducts, piping, or electrical Failure to lift the collector... - Page 9 Dalamatic Cased, DLMC 1/2/15 through 4/8/15 Use all lifting points provided. Use clevis connectors, not hooks, on lifting slings. Use spreader bars to prevent damage to collector’s casing. Check the Specification Control drawing for weight and dimensions of the collector and components to ensure adequate crane capacity.
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Page 10: Standard Equipment
Donaldson Company, Inc. Standard Equipment Dalamatic Cased dust collectors are delivered partially Typical systems include one of several hopper assembled in sections compatible with truck capacity arrangements designed for compatibility with various and load restrictions. All models require field assembly of solids-handing containers. -
Page 11: Shipping Information
Dalamatic Cased, DLMC 1/2/15 through 4/8/15 Shipping Information Upper Section 2-Tier 2-Tier 2-Tier 2-Tier 2850-lb 4150-lb 5400-lb 1600-lb 3-Tier 3-Tier 3-Tier 3-Tier 2050-lb 3600-lb 5150-lb 6700-lb 4-Tier 4-Tier 4-Tier 4-Tier 2650-lb 4600-lb 6600-lb 8550-lb Lower Section, tarp required with open top 2-Tier 2-Tier 2-Tier... -
Page 12: Collector Installation
Donaldson Company, Inc. Collector Installation Anchors must comply with local 1. Carefully follow the caulking and sealing code requirements and must be recommendations during the assembly process. capable of supporting dead, live, wind, seismic, 2. Prepare the foundation or support framing in the and other applicable loads. - Page 13 Dalamatic Cased, DLMC 1/2/15 through 4/8/15 top inspection panel removed Note: the opening is only for the inspection panel and should not be used as an inlet. Sealant Detail bolt-on external flange stiffener remove and discard after section is installed (2 pieces) 3/16-in diameter continuous bead...
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Page 14: Manifold Installation
Donaldson Company, Inc. Compressed Air Installation Manifold Installation Turn compressed air supply OFF, 1. Apply a suitable sealant, based on temperature bleed and lock out lines before and application, to the hose stem adapter flange performing service or maintenance work. and completely circle flange shown in manifold illustration. -
Page 15: Electrical Wiring
Dalamatic Cased, DLMC 1/2/15 through 4/8/15 Electrical Wiring Electrical installation, service, All electrical wiring and connections, including electrical or maintenance work must grounding, should be made in accordance with the be performed by a qualified electrician and National Electric Code (NFPA No. 70-latest edition). comply with all applicable national and local Check local ordinances for additional requirements that codes. -
Page 16: Solid-State Timer Installation
Donaldson Company, Inc. Solid-State Timer Installation Solenoid Connection Electrical installation, service The collector is equipped with electric solenoid valves or maintenance work during (typically 120V) that controls the pulse-cleaning valves, installation must be performed by a qualified which in turn clean the filters. electrician and comply with all applicable Solenoid enclosures are mounted near or on the national and local codes. - Page 17 Dalamatic Cased, DLMC 1/2/15 through 4/8/15 Input Pulse OFF Time 105-135V/50-60Hz/1Ph Factory set at 10-seconds, adjustable from 1.5-sec minimum to maximum 30-seconds. Output Solenoids The load is carried and turned ON and OFF by the 200 Operating Temperature Range watt maximum-load-per-output solid-state switch. -20°...
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Page 18: Helix Tube Filter Installation
Donaldson Company, Inc. Helix Tube Filter Installation 1. Open access door and remove jet tube retainer. (Retainer is only used on collectors that are 4 tiers or taller.) 2. Remove jet tubes and set aside. Cover the openings to the diaphragm valves. To remove jet tube, unbolt venturi Step 3 the top of the jet tube from the top. - Page 19 Dalamatic Cased, DLMC 1/2/15 through 4/8/15 7. Repeat to install all helix tubes. 8. Replace jet tubes with the open end pressed firmly into its locator and the orifices directed toward the helix tube filter. See Helix Tube Filter Detail. 8.
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Page 20: Preliminary Start-Up Check
Donaldson Company, Inc. Preliminary Start-Up Check Instruct all personnel on safe use and maintenance 7. Check that all remote controls and solenoid procedures. enclosures (if applicable) are properly wired and all service switches are in the OFF position. Electrical work during installation, service or 8. -
Page 21: Maintenance Information
Dalamatic Cased, DLMC 1/2/15 through 4/8/15 Maintenance Information Instruct all personnel on safe use and maintenance 2. Periodically check the compressed air components procedures. and replace compressed air filters. Use proper equipment and adopt Drain moisture following the manufacturer’s all safety precautions needed for instructions. - Page 22 Donaldson Company, Inc. Filter Bag Removal 1. Activate the pulse cleaning for 10 to 15 minutes to 5. Remove the hex nuts securing the wire cage (insert). remove excess dust from the filter bags. Remove the clamps and withdraw the cage and filter bag.
- Page 23 Dalamatic Cased, DLMC 1/2/15 through 4/8/15 Helix Tube Filter Removal 1. Open access door and remove jet tube retainer. 2. Remove jet tubes and set aside. Cover the openings to the diaphragm valves. To remove jet tube, unbolt the top of the jet tube from the top. 3.
- Page 24 Donaldson Company, Inc. Helix Tube Filter Installation Helix Tube 1. Starting on one side of the collector, place a helix venturi tube filter in a seal frame slot as shown Helix Tube Filter Installation. Be careful to not scrape the filters when slipping them through the seal frame.
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Page 25: Optional Equipment
Dalamatic Cased, DLMC 1/2/15 through 4/8/15 Optional Equipment Fan Blower Failure to lift the fan correctly can result in severe personal injury and/or property damage. Use appropriate lifting equipment and adopt all safety precautions needed for moving and handling the fan. A crane or forklift is recommended for unloading, assembly, and installation of the fan. -
Page 26: Magnehelic ® Gauge
Donaldson Company, Inc. Magnehelic Gauge ® The Magnehelic is a differential pressure gauge used 3. Attach the mounting bracket using three, #6-32 x to measure the pressure difference between the clean- 1/4-in screws supplied. air and dirty-air plenums and provides a visual display 4. -
Page 27: Photohelic ® Gauge
Dalamatic Cased, DLMC 1/2/15 through 4/8/15 Photohelic Gauge ® Electrical installation, service, 2. Mount the gauge to the remote panel or door using or maintenance work must the mounting ring, retaining ring, and four #6-32 x 1 be performed by a qualified electrician and 1/4-in screws. - Page 28 Donaldson Company, Inc. 1/8-in NPT x 90° male elbow 1/8-in NPT adapter Photohelic gauge clean-air plenum 3/8-in flat washer high-pressure port 1/8-in NPT coupling low-pressure port plastic tubing mounting bracket 1/8-in NPT x 90° male elbow #6-32 x 1/4-in 1/8-in NPT adapter mounting screws dirty-air plenum 3/8-in flat washer...
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Page 29: Delta P Control
Dalamatic Cased, DLMC 1/2/15 through 4/8/15 Delta P Control For complete information, see the most current version Alarm of the Delta P Installation, Operation, and Maintenance The Alarm setpoint is set to a higher setting than the High manual. Pressure On setpoint used to start the filter cleaning Description cycle. -
Page 30: Delta P Plus Control
Donaldson Company, Inc. Delta P Plus Control For complete information, see the most current version of 2. Downtime Cleaning (DTC) - The Delta P Plus the Delta P Plus Installation, Operation, and Maintenance Controller monitors the collection system. When manual. the pressure drop exceeds the Low Pressure Off set point and then approaches zero again, the Delta P Description... -
Page 31: Antistatic Option
Dalamatic Cased, DLMC 1/2/15 through 4/8/15 Antistatic Option Platforms and Ladders Collectors using antistatic filters must be properly It is recommended that the installation include suitable bonded and grounded. platforms and ladders for safe access to maintenance areas on the DLMC. If optional platforms and ladders 1. -
Page 32: Explosion Vent
Contact Donaldson Torit for assistance in calculating specific venting requirements for equipment. NFPA 68 can provide guidance on both the frequency of and appropriate details for inspections. -
Page 33: Troubleshooting
Dalamatic Cased, DLMC 1/2/15 through 4/8/15 Troubleshooting Problem Probable Cause Remedy Improper motor wire size Rewire using the correct wire gauge as specified by Fan blower and motor do not start national and local codes. Not wired correctly Check and correct motor wiring for supply voltage. See motor manufacturer's wiring diagram. - Page 34 Donaldson Company, Inc. Troubleshooting Problem Probable Cause Remedy Blower motor stopped Check motor started overloads, fuses and interlocks. Total loss of suction Check motor connections and windings. Filters plugged Check that the dust removal container is not full and that the equipment served is operating. Turn fan OFF and allow the controller to perform several complete cleaning cycles.
- Page 36 The Donaldson Torit Warranty Donaldson warrants to the original purchaser that the major structural components of the goods will be free from defects in materials and workmanship for ten (10) years from the date of shipment, if properly installed, maintained and operated under normal conditions. Donaldson warrants all other Donaldson built components and accessories including Donaldson Airlocks, TBI Fans, TRB Fans, Fume Collector products and Donaldson built Afterfilters for twelve (12) months from date of shipment.
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