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Vektek ATV12H075F1 Manual

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ADVANCED WORKHOLDING PUMPS, 1-HP
VEKTEK LLC
1334 EAST SIXTH AVENUE
EMPORIA, KS 66801
1-800-992-0236
www.vektek.com
PL-5595, REV. M, I.A.W. ECN 4729
PAGE 1 of 148

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  • Page 1 ADVANCED WORKHOLDING PUMPS, 1-HP VEKTEK LLC 1334 EAST SIXTH AVENUE EMPORIA, KS 66801 1-800-992-0236 www.vektek.com PL-5595, REV. M, I.A.W. ECN 4729 PAGE 1 of 148...
  • Page 2  VektorFlo is a registered trademark of Vektek LLC Vektek LLC reserves the right to change specifications without notice in an ongoing product improvement process. Vektek LLC 1334 East Sixth Street Emporia, KS 66801 1-800-992-0236 sales@vektek.com www.vektek.com PUMP MODEL No._______________________________________________ PUMP SERIAL NO._______________________________________________...

  • Page 3: Table Of Contents

    Warranty and Return Information (Section VIII)……………………………….……..95 Hydraulic Fluid SDS (Section IX)……….………………………………………….…...96 ATV12 Variable Frequency Drive Diagnostics and Troubleshooting…………Appendix A ATV320 Variable Frequency Drive Diagnostics and Troubleshooting…..……Appendix B Vektek Electronic Pressure Switch Specifications and Programming……...….Appendix C PL-5595, REV. M, I.A.W. ECN 4729 PAGE 3 of 148...

  • Page 4: Preliminary And Safety Information (Section I)

    SECTION I PRELIMINARY AND SAFETY INFORMATION FAILURE TO HEED THE FOLLOWING INFORMATION WILL VOID WARRANTY Preliminary Information Most malfunctions in new equipment are the result of improper set-up and operation. Please read and fully understand the entire enclosed information. Remove the pump from the shipping container. DO NOT remove plugs or valves until unit is ready to be installed to prevent any foreign matter from contaminating the system.
  • Page 5 SECTION I PRELIMINARY AND SAFETY INFORMATION (continued) Safety 1.0 Working Pressure The maximum pump working pressure is 5,000 psig. Make sure that all hydraulic equipment used with this pump is rated at 5,000 psig working pressure. WARNING Failure to use such rated equipment may result in system failure, property damage, or bodily injury.
  • Page 6 SECTION I PRELIMINARY AND SAFETY INFORMATION (continued) 4.0 Operating Safely WARNING DO NOT connect or disconnect from the pump while under pressure. First turn the pump motor off. Then slowly shift the valve through all positions to completely depressurize the system. Check gage(s) to verify that all system pressure has been relieved.

  • Page 7: Hydraulic Fluid (Section Ii)

    …………………………………………………………………...5.4 cSt @ 212°F (100°C) ISO Viscosity Grade……………………………………………………………………..32 You may also substitute other brands of oil rated at ISO grade 32. Vektek recommends completely draining existing oil before any substitution is made. Use of hydraulic oil with a viscosity grade higher than ISO 32 may cause sluggish return action of single acting devices and should therefore, only be used on double acting systems.

  • Page 8: Pump Installation (Section Iii)

    SECTION III PUMP INSTALLATION A. Specifications Voltage (VAC) Phase (PH) Current (A) Cycles (Hz) Rotation* 100-120 18.9-15.7 50/60 1750 Clockwise 200-240 10.2-8.5 50/60 1750 Clockwise 200-240 6.3-5.3 50/60 1750 Clockwise 380-500 3.6-2.7 50/60 1750 Clockwise 525-600 1.5-1.4 50/60 1750 Clockwise * Looking at fan side of motor.

  • Page 9: Set-Up

    ½ inch below the reservoir top plate. If unsure of the oil level, verify the oil level by opening the reservoir fill cap located on the reservoir top plate. Add oil, Vektek p/n 65-0010-01 (one gallon), as necessary. Verify that all desired gage, valve, hose, and quick coupler connections are tightened properly before operating, see below for pump connection ports.

  • Page 10: Pressure Switch Adjustment

    If a pressure switch is required for process control, it is recommended that a separate switch be installed downstream from the control valves or that a Vektek Pallet Pressure Monitor system be used.

  • Page 11: Pump Fault

    SECTION III PUMP INSTALLATION (continued) D. Bleeding Air From The System Sluggish or jerky device action is usually an indication of air in the system. Accordingly, remove as much air from the system as possible using the following procedures. Bleeding air from the hydraulic system can be a tedious task. The following suggestions should help.

  • Page 12: Control Valves (Section Iv)

    SECTION IV CONTROL VALVES When starting any pump, caution should be taken to avoid sudden or undesired system movement. Move handles on manual valves and pendant switches to the appropriate position. CAUTION On manual valves, if the handle is not fully engaged in a detent position, the clamps may move but full clamping force may not be achieved.
  • Page 13 SECTION V PUMP OPERATION A. General Operation of All Advanced Workholding Pumps 1. The Advanced Workholding Pump is very energy efficient due to the on- demand operation of the pressure switch control system. When the pump manifold pressure drops below the pressure switch reset point, the motor turns on until the pressure switch set point is reached, and then turns off.
  • Page 14 SECTION V PUMP OPERATION (continued) Set digital pressure switch set point SP1 value to the maximum desired hydraulic pressure. (See the Pump Operations Manual for a complete guide to pressure switch function and setting.) e. Set digital pressure switch reset point RP1 value to the minimum desired hydraulic pressure.
  • Page 15 Valves for this pump are not supplied but can be purchased separately from Vektek to be remote mounted closer to the fixture. c. Valve connection and control is the responsibility of the customer as no M12 I/O block is supplied with this configuration of pump.
  • Page 16 SECTION V PUMP OPERATION (continued) 3. Pendant 24VDC Operated Pump a. 1-4 Valve control by pendant allows the operator to individually control 1, 2, 3, or 4 valves with the appropriate pendants configured for each valve type. Each pendant is connected to the right hand M12 I/O block on the back of the electrical enclosure mounting panel using the M12 port adjacent to the port the valve cable is connected to as shown below.
  • Page 17 SECTION V PUMP OPERATION (continued) 5-6 Valve control by pendant allows the operator to individually control 1, 2, 3, 4, 5, or 6 valves with the appropriate pendants configured for each valve type. The first 4 pendants are connected to the right hand I/O block on the back of the electrical enclosure mounting panel using the M12 port adjacent to the port the valve cable is connected to as shown above.
  • Page 18 SECTION V PUMP OPERATION (continued) 4. Valve Control Cable Operated Pump a. This pump configuration is intended to allow simple valve control from the CNC Machine Tool PLC controller. Each valve has an individual M12 cable kit added to connect the M12 I/O port adjacent to the port the valve cable is connected to in place of the operator pendant control.
  • Page 19 SECTION V PUMP OPERATION (continued) 5. Mechanical Pressure Switch with Cable Option (under valve stack) a. Mechanical pressure switches can be added under each valve via A-B tapping plate to monitor pressure of either the A port, B port, or both. Adjustment of this switch is done by rotating the knurled knob clockwise to increase the pressure switch set point and counter-clockwise to decrease it.
  • Page 20 SECTION V PUMP OPERATION (continued) 6. Electronic pressure switches can be added under each valve via A-B tapping plate to monitor pressure of either the A port, B port, or both. Adjustment of this switch is done by selecting the “M” button and then the up or down arrow buttons as needed.
  • Page 21 SECTION V PUMP OPERATION (continued) 7. Machine Tool Interface Control Operated Pump a. Complete integration of the pump, valves, and pressure switches to the CNC machine can be accomplished with 1 of 3 options, all using the Harting Series Han 10B connector system in a single 16 ft (5M) cable. The Harting Series Han 10B connector utilizes A, B, or C modules with 12 pins each to connect valve control, pressure switch monitoring, and pump status monitoring.
  • Page 22 SECTION V PUMP OPERATION (continued) b. Standard 1-4 Valve Machine Tool Interface Control (without power) See table below for pin out and description of function. PL-5595, REV. M, I.A.W. ECN 4729 PAGE 22 of 148...
  • Page 23 SECTION V PUMP OPERATION (continued) Standard 5-6 Valve Machine Tool Interface Control (without power) See table below for pin out and description of function. PL-5595, REV. M, I.A.W. ECN 4729 PAGE 23 of 148...
  • Page 24 SECTION V PUMP OPERATION (continued) d. Optimized 1-4 Valve Machine Tool Interface Control (with Power) See table below for pin out and description of function. PL-5595, REV. M, I.A.W. ECN 4729 PAGE 24 of 148...
  • Page 25 e. I/O block for the 1-4 valve machine tool interface control is located on the right-hand side of the back of the electrical enclosure mounting panel. It allows for the CNC machine to individually control 1, 2, 3, or 4 valves and monitor 1 or 2 pressure switches for each of these valves in the stack.
  • Page 26 f. I/O block for the 5-6 valve machine tool interface control is located on the left-hand side of the back of the electrical enclosure mounting panel. It allows for the CNC machine to individually control 5 or 6 valves and monitor 1 or 2 pressure switches for each of these valves in the stack.
  • Page 27 Complete integration of the pump, valves, and pressure switches to the Okuma CNC machine can be accomplished with 1 of 2 Ethernet options, a 1-4 valve system or a 5-6 valve system. The Vektek AWP App (Okuma Thinc App) is installed in the control system which allows for seamless communication between the CNC machine and the pump.
  • Page 28 b. I/O block for the 1-4 valve machine tool interface control is located on the right-hand side of the back of the electrical enclosure mounting panel. It allows for the CNC machine to individually control 1, 2, 3, or 4 valves or components and monitor 1 or 2 pressure switches for each of these valves or components in the stack.
  • Page 29 a. I/O block for the 5-6 valve machine tool interface control is located on the left-hand side of the back of the electrical enclosure mounting panel. It allows for the CNC machine to individually control 5 or 6 valves or components and monitor 1 or 2 pressure switches for each of these valves or components in the stack.

  • Page 30: Maintenance (Section Vi)

    2.0 Monthly a. Remove and clean the bronze full flow filter, Vektek p/n 31-0910-05, see parts list section for location. Clean the filter from the inside out using a non- flammable solvent and drying with air. Make sure the o-ring is in the proper place when re-assembling.
  • Page 31 SECTION VI MAINTENANCE (continued) 3.0 Every 6 Months a. Change oil. i. Drain the oil using the reservoir drain plug. ii. Remove the motor pump assembly from the reservoir by removing the top plate bolts. iii. Remove the suction screen from the bottom of the pump. Clean with a non-flammable solvent and air.

  • Page 32: Parts Lists

    SECTION VI MAINTENANCE (continued) B. PARTS LISTS FOR AWP VALVE AND CONTROL CONFIGURATIONS PL-5595, REV. M, I.A.W. ECN 4729 PAGE 32 of 148...
  • Page 33 SECTION VI MAINTENANCE (continued) 1.0 FINAL ASSEMBLY, NO VALVE, D03 STACK BLOCK, MANUAL VALVE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 33 of 148...
  • Page 34 SECTION VI MAINTENANCE (continued) 2.0 FINAL ASSEMBLY, SOLENOID, 1-4 VALVE, PENDANT CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 34 of 148...
  • Page 35 SECTION VI MAINTENANCE (continued) 3.0 FINAL ASSEMBLY, SOLENOID, 5-6 VALVE, PENDANT CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 35 of 148...
  • Page 36 SECTION VI MAINTENANCE (continued) 4.0 FINAL ASSEMBLY, SOLENOID, 1-4 VALVE, MACHINE INTERFACE CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 36 of 148...
  • Page 37 SECTION VI MAINTENANCE (continued) 5.0 FINAL ASSEMBLY, SOLENOID, 5-6 VALVE, MACHINE INTERFACE CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 37 of 148...
  • Page 38 SECTION VI MAINTENANCE (continued) 6.0 FINAL ASSEMBLY, SOLENOID, 1-4 VALVE, MACHINE INTERFACE CONTROL, ETHERNET PL-5595, REV. M, I.A.W. ECN 4729 PAGE 38 of 148...
  • Page 39 SECTION VI MAINTENANCE (continued) 7.0 FINAL ASSEMBLY, SOLENOID, 5-6 VALVE, MACHINE INTERFACE CONTROL, ETHERNET PL-5595, REV. M, I.A.W. ECN 4729 PAGE 39 of 148...
  • Page 40 SECTION VI MAINTENANCE (continued) 8.0 INTERMEDIATE ASSEMBLY, NO VALVE, D03 SUBPLATE, MANUAL VALVE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 40 of 148...
  • Page 41 SECTION VI MAINTENANCE (continued) 9.0 INTERMEDIATE ASSEMBLY, SOLENOID, 1-4 VALVE, PENDANT CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 41 of 148...
  • Page 42 SECTION VI MAINTENANCE (continued) 10.0 INTERMEDIATE ASSEMBLY, SOLENOID, 5-6 VALVE, PENDANT CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 42 of 148...
  • Page 43 SECTION VI MAINTENANCE (continued) 11.0 INTERMEDIATE ASSEMBLY SOLENOID, 1-4 VALVE, MACHINE INTERFACE CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 43 of 148...
  • Page 44 SECTION VI MAINTENANCE (continued) 12.0 INTERMEDIATE ASSEMBLY, SOLENOID, 5-6 VALVE, MACHINE INTERFACE CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 44 of 148...
  • Page 45 SECTION VI MAINTENANCE (continued) 13.0 INTERMEDIATE ASSEMBLY, SOLENOID, 1-4 VALVE, MACHINE INTERFACE CONTROL WITH POWER PL-5595, REV. M, I.A.W. ECN 4729 PAGE 45 of 148...
  • Page 46 SECTION VI MAINTENANCE (continued) 14.0 INTERMEDIATE ASSEMBLY, SOLENOID, 1-4 VALVE, MACHINE INTERFACE CONTROL, ETHERNET PL-5595, REV. M, I.A.W. ECN 4729 PAGE 46 of 148...
  • Page 47 SECTION VI MAINTENANCE (continued) 15.0 INTERMEDIATE ASSEMBLY, SOLENOID, 5-6 VALVE, MACHINE INTERFACE CONTROL, ETHERNET PL-5595, REV. M, I.A.W. ECN 4729 PAGE 47 of 148...
  • Page 48 SECTION VI MAINTENANCE (continued) 16.0 BASE ASSEMBLY, ALL PUMPS PL-5595, REV. M, I.A.W. ECN 4729 PAGE 48 of 148...
  • Page 49 SECTION VI MAINTENANCE (continued) 17.0 MANIFOLD ASSEMBLY PL-5595, REV. M, I.A.W. ECN 4729 PAGE 49 of 148...
  • Page 50 SECTION VI MAINTENANCE (continued) 18.0 RETURN LINE FILTER, VISUAL CLOG INDICATOR PL-5595, REV. M, I.A.W. ECN 4729 PAGE 50 of 148...
  • Page 51 SECTION VI MAINTENANCE (continued) 19.0 RETURN LINE FILTER, ELECTRONIC CLOG INDICATOR PL-5595, REV. M, I.A.W. ECN 4729 PAGE 51 of 148...
  • Page 52 SECTION VI MAINTENANCE (continued) 20.0 COVER ASSEMBLY, NO RETURN LINE FILTER PL-5595, REV. M, I.A.W. ECN 4729 PAGE 52 of 148...
  • Page 53 SECTION VI MAINTENANCE (continued) 21.0 PENDANT, 2/3 VALVE, NORMALLY OPEN PL-5595, REV. M, I.A.W. ECN 4729 PAGE 53 of 148...
  • Page 54 SECTION VI MAINTENANCE (continued) 22.0 PENDANT, 2/3 VALVE, NORMALLY CLOSED PL-5595, REV. M, I.A.W. ECN 4729 PAGE 54 of 148...
  • Page 55 SECTION VI MAINTENANCE (continued) 23.0 PENDANT, 2/3 VALVE, NORMALLY CLOSED, MOMENTARY PL-5595, REV. M, I.A.W. ECN 4729 PAGE 55 of 148...
  • Page 56 SECTION VI MAINTENANCE (continued) 24.0 PENDANT, 3/4 VALVE, CLOSED CENTER OR PRESSURE BLOCKED CENTER PL-5595, REV. M, I.A.W. ECN 4729 PAGE 56 of 148...
  • Page 57 SECTION VI MAINTENANCE (continued) 25.0 CONTROL, 2-HAND, NO-TIE-DOWN, 24VDC I/O PL-5595, REV. M, I.A.W. ECN 4729 PAGE 57 of 148...
  • Page 58 SECTION VI MAINTENANCE (continued) 26.0 D03 STACK BLOCK PL-5595, REV. M, I.A.W. ECN 4729 PAGE 58 of 148...
  • Page 59 SECTION VI MAINTENANCE (continued) 27.0 VALVE ASSEMBLY, MANUAL, 2/3 ,SINGLE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 59 of 148...
  • Page 60 SECTION VI MAINTENANCE (continued) 28.0 VALVE ASSEMBLY, MANUAL, 2/3 ,MULTIPLE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 60 of 148...
  • Page 61 SECTION VI MAINTENANCE (continued) 29.0 VALVE ASSEMBLY, MANUAL, 3/4 CLOSED CENTER, SINGLE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 61 of 148...
  • Page 62 SECTION VI MAINTENANCE (continued) 30.0 VALVE ASSEMBLY, MANUAL, 3/4 PRESSURE BLOCKED CENTER, SINGLE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 62 of 148...
  • Page 63 SECTION VI MAINTENANCE (continued) 31.0 VALVE ASSEMBLY, MANUAL, 3/4 CLOSED CENTER, MULTIPLE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 63 of 148...
  • Page 64 SECTION VI MAINTENANCE (continued) 32.0 VALVE ASSEMBLY, MANUAL, 3/4 PRESSURE BLOCKED CENTER, MULTIPLE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 64 of 148...
  • Page 65 SECTION VI MAINTENANCE (continued) 33.0 VALVE ASSEMBLY, SOLENOID, 24V, 2/3 NORMALLY OPEN PL-5595, REV. M, I.A.W. ECN 4729 PAGE 65 of 148...
  • Page 66 SECTION VI MAINTENANCE (continued) 34.0 VALVE ASSEMBLY, SOLENOID, 24V, 2/3 NORMALLY CLOSED PL-5595, REV. M, I.A.W. ECN 4729 PAGE 66 of 148...
  • Page 67 SECTION VI MAINTENANCE (continued) 35.0 VALVE ASSEMBLY, SOLENOID, 24V, 2/3 NORMALLY CLOSED, SA, DUMP PL-5595, REV. M, I.A.W. ECN 4729 PAGE 67 of 148...
  • Page 68 SECTION VI MAINTENANCE (continued) 36.0 VALVE ASSEMBLY, SOLENOID, 24V, 3/4 CLOSED CENTER PL-5595, REV. M, I.A.W. ECN 4729 PAGE 68 of 148...
  • Page 69 SECTION VI MAINTENANCE (continued) 37.0 VALVE ASSEMBLY, SOLENOID, 24V, 3/4 PRESSURE BLOCKED CENTER PL-5595, REV. M, I.A.W. ECN 4729 PAGE 69 of 148...
  • Page 70 SECTION VI MAINTENANCE (continued) 38.0 VALVE ASSEMBLY, SOLENOID, 24V, 3/4 PRESSURE BLOCKED CENTER, PRV PL-5595, REV. M, I.A.W. ECN 4729 PAGE 70 of 148...
  • Page 71 SECTION VI MAINTENANCE (continued) 39.0 GAUGE ASSEMBLY, A-B TAPPING PLATE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 71 of 148...
  • Page 72 SECTION VI MAINTENANCE (continued) 40.0 MECHANICAL PRESSURE SWITCH ASSEMBLY, A-B TAPPING PLATE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 72 of 148...
  • Page 73 SECTION VI MAINTENANCE (continued) 41.0 MECHANICAL PRESSURE SWITCH ASSEMBLY, A-B TAPPING PLATE, MACHINE CONTROL INTERFACE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 73 of 148...
  • Page 74 SECTION VI MAINTENANCE (continued) 42.0 DUAL MECHANICAL PRESSURE SWITCH ASSEMBLY, A-B TAPPING PLATE, MACHINE CONTROL INTERFACE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 74 of 148...
  • Page 75 SECTION VI MAINTENANCE (continued) 43.0 ELECTRICAL PRESSURE SWITCH ASSEMBLY, A-B TAPPING PLATE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 75 of 148...
  • Page 76 SECTION VI MAINTENANCE (continued) 44.0 ELECTRICAL PRESSURE SWITCH ASSEMBLY, A-B TAPPING PLATE, MACHINE INTERFACE CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 76 of 148...
  • Page 77 SECTION VI MAINTENANCE (continued) 45.0 DUAL ELECTRICAL PRESSURE SWITCH ASSEMBLY, A-B TAPPING PLATE, MACHINE INTERFACE CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 77 of 148...
  • Page 78 SECTION VI MAINTENANCE (continued) 46.0 NPN ELECTRICAL PRESSURE SWITCH ASSEMBLY, A-B TAPPING PLATE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 78 of 148...
  • Page 79 SECTION VI MAINTENANCE (continued) 47.0 PRESSURE REDUCING VALVE ASSEMBLY PL-5595, REV. M, I.A.W. ECN 4729 PAGE 79 of 148...
  • Page 80 SECTION VI MAINTENANCE (continued) 48.0 PO CHECK VALVE, D03 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 80 of 148...
  • Page 81 SECTION VI MAINTENANCE (continued) 49.0 MACHINE INTERFACE CONTROL, 1-4 VALVE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 81 of 148...
  • Page 82 SECTION VI MAINTENANCE (continued) 50.0 MACHINE INTERFACE CONTROL, 5-6 VALVE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 82 of 148...
  • Page 83 SECTION VI MAINTENANCE (continued) 51.0 MACHINE INTERFACE CONTROL, 1-4 VALVE WITH POWER PL-5595, REV. M, I.A.W. ECN 4729 PAGE 83 of 148...
  • Page 84 SECTION VI MAINTENANCE (continued) 52.0 ELECTRICAL ENCLOSURE, 1- PHASE 100-120VAC, NO VALVE POWER PL-5595, REV. M, I.A.W. ECN 4729 PAGE 84 of 148...
  • Page 85 SECTION VI MAINTENANCE (continued) 53.0 ELECTRICAL ENCLOSURE, 3- PHASE 200-240VAC, NO VALVE POWER PL-5595, REV. M, I.A.W. ECN 4729 PAGE 85 of 148...
  • Page 86 SECTION VI MAINTENANCE (continued) 54.0 ELECTRICAL ENCLOSURE, 3 PHASE 380-500VAC, NO VAL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 86 of 148...
  • Page 87 SECTION VI MAINTENANCE (continued) 55.0 ELECTRICAL ENCLOSURE, 3 PHASE 525-600VAC, NO VALVE POWER PL-5595, REV. M, I.A.W. ECN 4729 PAGE 87 of 148...
  • Page 88 SECTION VI MAINTENANCE (continued) 56.0 ELECTRICAL ENCLOSURE, 1-PHASE 100-120VAC, PENDANT CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 88 of 148...
  • Page 89 SECTION VI MAINTENANCE (continued) 57.0 ELECTRICAL ENCLOSURE, 3-PHASE 200-240VAC, PENDANT CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 89 of 148...
  • Page 90 SECTION VI MAINTENANCE (continued) 58.0 ELECTRICAL ENCLOSURE, 3-PHASE 380-500VAC, PENDANT CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 90 of 148...
  • Page 91 SECTION VI MAINTENANCE (continued) 59.0 ELECTRICAL ENCLOSURE, 3-PHASE 525-600VAC, PENDANT CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 91 of 148...
  • Page 92 SECTION VI MAINTENANCE (continued) 60.0 ELECTRICAL ENCLOSURE, 1-PHASE 100-120VAC, PENDANT CONTROL, 5-6 VALVES PL-5595, REV. M, I.A.W. ECN 4729 PAGE 92 of 148...
  • Page 93 SECTION VI MAINTENANCE (continued) 61.0 ELECTRICAL ENCLOSURE, 3-PHASE 200-240VAC, PENDANT CONTROL, 5-6 VALVES PL-5595, REV. M, I.A.W. ECN 4729 PAGE 93 of 148...
  • Page 94 SECTION VI MAINTENANCE (continued) 62.0 ELECTRICAL ENCLOSURE, 3-PHASE 380-500VAC, PENDANT CONTROL, 5-6 VALVES PL-5595, REV. M, I.A.W. ECN 4729 PAGE 94 of 148...
  • Page 95 SECTION VI MAINTENANCE (continued) 63.0 ELECTRICAL ENCLOSURE, 3-PHASE 525-600VAC, PENDANT CONTROL, 5-6 VALVES PL-5595, REV. M, I.A.W. ECN 4729 PAGE 95 of 148...
  • Page 96 SECTION VI MAINTENANCE (continued) 64.0 ELECTRICAL ENCLOSURE, 1-PHASE 100-120VAC, MACHINE INTERFACE CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 96 of 148...
  • Page 97 SECTION VI MAINTENANCE (continued) 65.0 ELECTRICAL ENCLOSURE, 3-PHASE 200-240VAC, MACHINE INTERFACE CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 97 of 148...
  • Page 98 SECTION VI MAINTENANCE (continued) 66.0 ELECTRICAL ENCLOSURE, 3-PHASE 380-500VAC, MACHINE INTERFACE CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 98 of 148...
  • Page 99 SECTION VI MAINTENANCE (continued) 67.0 ELECTRICAL ENCLOSURE, 3-PHASE 525-600VAC, MACHINE INTERFACE CONTROL PL-5595, REV. M, I.A.W. ECN 4729 PAGE 99 of 148...
  • Page 100 SECTION VI MAINTENANCE (continued) 68.0 ELECTRICAL ENCLOSURE, HYDRAULIC PUMP INTERFACE UNIT, 1-4 VALVE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 100 of 148...
  • Page 101 SECTION VI MAINTENANCE (continued) 69.0 ELECTRICAL ENCLOSURE, HYDRAULIC PUMP INTERFACE UNIT, 5-6 VALVE PL-5595, REV. M, I.A.W. ECN 4729 PAGE 101 of 148...
  • Page 102 SECTION VI MAINTENANCE (continued) 70.0 ELECTRICAL ENCLOSURE, 3-PHASE 200-240VAC, MACHINE INTERFACE CONTROL, ETHERNET PL-5595, REV. M, I.A.W. ECN 4729 PAGE 102 of 148...
  • Page 103 SECTION VI MAINTENANCE (continued) 71.0 ELECTRICAL ENCLOSURE, 3-PHASE 380-500VAC, MACHINE INTERFACE CONTROL, ETHERNET PL-5595, REV. M, I.A.W. ECN 4729 PAGE 103 of 148...
  • Page 104 SECTION VI MAINTENANCE (continued) 72.0 ELECTRICAL ENCLOSURE, 3-PHASE 525-600VAC, MACHINE INTERFACE CONTROL, ETHERNET PL-5595, REV. M, I.A.W. ECN 4729 PAGE 104 of 148...
  • Page 105 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 105 of 148...

  • Page 106: Wiring Diagrams

    SECTION VI MAINTENANCE (continued) C. WIRING DIAGRAMS 1. Single Phase 100-120VAC No Valve or Pendant Controlled Valve Enclosure PL-5595, REV. M, I.A.W. ECN 4729 PAGE 106 of 148...
  • Page 107 SECTION VI MAINTENANCE (continued) 2. Three Phase 200-240VAC No Valve or Pendant Controlled Valve Enclosure PL-5595, REV. M, I.A.W. ECN 4729 PAGE 107 of 148...
  • Page 108 SECTION VI MAINTENANCE (continued) 3. Three Phase 380-500VAC No Valve or Pendant Controlled Valve Enclosure PL-5595, REV. M, I.A.W. ECN 4729 PAGE 108 of 148...
  • Page 109 SECTION VI MAINTENANCE (continued) 4. Three Phase 525-600VAC No Valve or Pendant Controlled Valve Enclosure PL-5595, REV. M, I.A.W. ECN 4729 PAGE 109 of 148...
  • Page 110 SECTION VI MAINTENANCE (continued) Single Phase 100-120VAC Machine Interface Enclosure Page 1 of 3 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 110 of 148...
  • Page 111 SECTION VI MAINTENANCE (continued) 6. Single Phase 100-120VAC Machine Interface Enclosure Page 2 of 3 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 111 of 148...
  • Page 112 SECTION VI MAINTENANCE (continued) 7. Single Phase 100-120VAC Machine Interface Enclosure with Power Page 3 of 3 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 112 of 148...
  • Page 113 SECTION VI MAINTENANCE (continued) Three Phase 200-240VAC Machine Interface Enclosure Page 1 of 3 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 113 of 148...
  • Page 114 SECTION VI MAINTENANCE (continued) Three Phase 200-240VAC Machine Interface Enclosure Page 2 of 3 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 114 of 148...
  • Page 115 SECTION VI MAINTENANCE (continued) Three Phase 200-240VAC Machine Interface Enclosure with Power Page 3 of 3 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 115 of 148...
  • Page 116 SECTION VI MAINTENANCE (continued) 11. Three Phase 380-500VAC Machine Interface Enclosure Page 1 of 3 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 116 of 148...
  • Page 117 SECTION VI MAINTENANCE (continued) 12. Three Phase 380-500VAC Machine Interface Enclosure Page 2 of 3 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 117 of 148...
  • Page 118 SECTION VI MAINTENANCE (continued) 13. Three Phase 380-500VAC Machine Interface Enclosure with Power Page 3 of 3 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 118 of 148...
  • Page 119 SECTION VI MAINTENANCE (continued) 14. Three Phase 525-600VAC Machine Interface Enclosure with Page 1 of 3 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 119 of 148...
  • Page 120 SECTION VI MAINTENANCE (continued) 15. Three Phase 525-600VAC Machine Interface Enclosure Page 2 of 3 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 120 of 148...
  • Page 121 SECTION VI MAINTENANCE (continued) 16. Three Phase 525-600VAC Machine Interface Enclosure with Power Page 3 of 3 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 121 of 148...
  • Page 122 SECTION VI MAINTENANCE (continued) 17. Single or Three Phase, 100-500VAC, Hydraulic Pump Interface Unit, 1-4 Valves PL-5595, REV. M, I.A.W. ECN 4729 PAGE 122 of 148...
  • Page 123 SECTION VI MAINTENANCE (continued) 18. Single or Three Phase, 100-500VAC, Hydraulic Pump Interface Unit, 5-6 Valves PL-5595, REV. M, I.A.W. ECN 4729 PAGE 123 of 148...
  • Page 124 SECTION VI MAINTENANCE (continued) Three Phase 200-240VAC Machine Interface Enclosure, Ethernet Page 1 of 2 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 124 of 148...
  • Page 125 SECTION VI MAINTENANCE (continued) Three Phase 200-240VAC Machine Interface Enclosure, Ethernet Page 2 of 2 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 125 of 148...
  • Page 126 SECTION VI MAINTENANCE (continued) Three Phase 380-500VAC Machine Interface Enclosure, Ethernet Page 1 of 2 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 126 of 148...
  • Page 127 SECTION VI MAINTENANCE (continued) Three Phase 380-500VAC Machine Interface Enclosure, Ethernet Page 2 of 2 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 127 of 148...
  • Page 128 SECTION VI MAINTENANCE (continued) Three Phase 525-600VAC Machine Interface Enclosure, Ethernet Page 1 of 2 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 128 of 148...
  • Page 129 SECTION VI MAINTENANCE (continued) Three Phase 525-600VAC Machine Interface Enclosure, Ethernet Page 2 of 2 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 129 of 148...
  • Page 130 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 130 of 148...

  • Page 131: Basic Pump Schematic

    SECTION VI MAINTENANCE (continued) BASIC PUMP SCHEMATIC PL-5595, REV. M, I.A.W. ECN 4729 PAGE 131 of 148...
  • Page 132 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 132 of 148...

  • Page 133: Trouble Shooting (Section Vii)

    SECTION VII TROUBLE SHOOTING Symptom Cause Solution Sporadic Cylinder 1. Air in the Hydraulic System 1. See Section III Part C. for bleeding procedure. Operation Motor Will Not Start Prior to opening Control All Faults Illuminating the Fault Light will require use of (Fault Light Illuminated Enclosure Check Causes #1 and the Reset Procedure in Part D.
  • Page 134 SECTION VII TROUBLE SHOOTING (Continued) Pump Runs But will Not 1. Pump Not Primed 1. Consult factory for pump priming process. Pump Oil 2. Control Valve Problem 2. Check Valve/Pendant Connection Block for 2 green lights near the bottom. If green lights not illuminated, check 24V power to Valve Pendant block, reset circuit breaker if needed.

  • Page 135: Warranty And Return Information (Section Viii)

    This warranty is limited to the repair or replacement of any part or parts which are found by Vektek to be defective and does not cover ordinary wear and tear, abuse, misapplication, overloading, excessive flow rates, altered products or the use of improper fluids.
  • Page 136 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 136 of 148...

  • Page 137: Hydraulic Fluid Sds (Section Ix)

    SECTION IX Hydraulic Fluid SDS PL-5595, REV. M, I.A.W. ECN 4729 PAGE 137 of 148...
  • Page 138 SECTION IX Hydraulic Fluid SDS (Continued) PL-5595, REV. M, I.A.W. ECN 4729 PAGE 138 of 148...
  • Page 139 SECTION IX Hydraulic Fluid SDS (Continued) PL-5595, REV. M, I.A.W. ECN 4729 PAGE 139 of 148...
  • Page 140 SECTION IX Hydraulic Fluid SDS (Continued) PL-5595, REV. M, I.A.W. ECN 4729 PAGE 140 of 148...
  • Page 141 SECTION IX Hydraulic Fluid SDS (Continued) PL-5595, REV. M, I.A.W. ECN 4729 PAGE 141 of 148...
  • Page 142 SECTION IX Hydraulic Fluid SDS (Continued) PL-5595, REV. M, I.A.W. ECN 4729 PAGE 142 of 148...

  • Page 143: Atv12 Variable Frequency Drive Diagnostics And Troubleshooting

    Appendix A ATV12 Variable Frequency Drive Diagnostics and Trouble Shooting Model No. ATV12H075F1, 1-PH, 100-120 VAC ATV12H075M2, 1-PH, 200-240 VAC ATV12H075M3, 3-PH, 200-240 VAC PL-5595, REV. M, I.A.W. ECN 4729 PAGE 143 of 148...
  • Page 144 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 144 of 148...

  • Page 145: Atv320 Variable Frequency Drive Diagnostics And Troubleshooting

    Appendix B ATV320 Variable Frequency Drive Diagnostics and Trouble Shooting Model No. ATV320U15N4, 3-PH, 380-500 VAC ATV320U07S6C, 3-PH, 525-600 VAC PL-5595, REV. M, I.A.W. ECN 4729 PAGE 145 of 148...
  • Page 146 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 146 of 148...
  • Page 147 Appendix C IS7075 Vektek Electronic Pressure Switch Specifications & Programming PL-5595, REV. M, I.A.W. ECN 4729 PAGE 147 of 148...
  • Page 148 PL-5595, REV. M, I.A.W. ECN 4729 PAGE 148 of 148...

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