Super Sealer REI-55VGF Operation & Maintenance Manual

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SUPER SEALER



OPERATION & MAINTENANCE

MANUAL

REI-55VGF

Linear Tray Sealing Machine

Reipak Pty Ltd t/a Super Sealer Australia

9c Sarah St., Campbellfield, Victoria 3061 Australia

Ph: (+61) 3 9013 2688

Fax: (+61) 3 9013 9458

Mobile: (+61) 425 844 558

Email:

inquire@supersealer.com.au

Updated: 10 February, 2010

Page 1

Ref: REI-55VGF2

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Page 1  OPERATION & MAINTENANCE MANUAL REI-55VGF Linear Tray Sealing Machine Reipak Pty Ltd t/a Super Sealer Australia 9c Sarah St., Campbellfield, Victoria 3061 Australia Ph: (+61) 3 9013 2688 Fax: (+61) 3 9013 9458 Mobile: (+61) 425 844 558 Email: inquire@supersealer.com.au...
Page 2 • If hot machine must be opened, keep hands away from upper moulds and the printer Routine maintenance or prompt cleaning after a spill will help to maintain the proper performance of the REI-55 tray sealer. Any troubleshooting or repairs other than cleaning must be referred to Super Sealer service center:...
Page 3: Table Of Contents
Table of Contents Introduction_____________________________________________________________________ 4 Main Parts ______________________________________________________________________ 5 _________________________________________________________________ 6 Specifications Control Panel ___________________________________________________________________ 6 Roll Film Set-Up (Unavailable for Pre-cut Film Design) ________________________________ 11 ________________ 11 Without Date Coder Design With Date Coder Design Date Printer/Coder (Option & Unavailable for Pre-cut Film Design) ______________________ 12 Mould Removal and Replacement __________________________________________________ 13 ________________________________________________________________ 13 Lower Mould...
Page 4: Introduction
PP, PE, PET, PVC, Card Board, or Foil Trays. By utilizing some of the options below, a Super Sealer Rotary Sealing machine can also offer complete and fully automated solution for different food processing applications including dips, homus, pate, yoghurt, cheese, fruit paste, antipasto, cup water, milk, etc.
Page 5: Main Parts
Main Parts MAIN PARTS: 1.CONTROL PANEL 2.CONTAINER SENSOR 3.SEALING FILM 4.UPPER CHAMBER & MOULD 5.REWINDING FRAME 6.LOWER CHAMBER MOULD 7. EYE MARK SENSOR 8. SAFTY GUARD(INPUT AREA) 9.SAFTY GUARD 10.SAFTY DOOR 11. DATE PRINTER 12. ENCODER Updated: 10 February, 2010 Page 5 Ref: REI-55VGF2...
Page 6: Specifications
2.1 Specifications REI-55 Output Capability Up to 16 cycles per minute Air Requirement 5HP (600KPa, 400~600L/Min, 80 psig) Machine Dimension About L2500mmxW1000mmxH1600mm Machine Weight About 300 kg or more Power Requirement Single Phase 220-240Vac or 3 Phase System Machine Specification is dependent on the size of the container and the machine applications. Cycle time is reduced with the introduction of the gas flushing option.
Page 7 VACUUM: To set up value for drawing vacuum & flushing inert gas (N2. CO2, O2…). Note: Setting way refer “3.1.2” & “3.2”. BUZZER : Warning sounds when machine function encounter error. Note: To turn off sound, press “F1” key on HMI. TEMPERATURE 1~2 : This is to manage the temperature setting in degrees centigrade ( (Polypropylene, PVC or PET films could have the default settings of 135 to 250...
Page 8 3.1.2. SETTING FOR VACUUM LIST: The display shows the normal atmospheric pressure of the environment as the figure A. Figure A 3.1.2.1 Functions of the Main Setting: P1~ Vacuum P2~ Gas in 1 & Gas in 2 (Matched with HMI setting) P3~ Spare P4~ Spare Setting Indication Unit: Kpa.
Page 9 3. Please check the enclosure for the original Manual which provides from the manufacturer. (Temperature Controller, Bush Vacuum Pump, Vacuum Meter Controller, & Servo Motor) 3.2. Air pressure & inert gas connector: 3.3.1. Air –in is an air pressure input to motivate conveyor or all air cylinders. 3.3.2.
Page 10 3.3.1.2 Suppose to set “P2” with “- 49”: (Data Setting available from 0 ~ -99) (It is meant the MAP choice for the “1 or 2” will have 50% quantity of inert gas can be refilled into container. 99 – 49 = 50) Note: Data setting within “-1~ -99”...
Page 11: Roll Film Set-Up (Unavailable For Pre-Cut Film Design)
Roll Film Set-Up (Unavailable for Pre-cut Film Design) Setting Up the film roll is a simple step of following the direction as per the images below – with printer or without the printer. The printer will stamp product information on the film such as the expiry date, manufacturing date / time. Follow the film dressing process below.
Page 12: Date Printer/Coder (Option & Unavailable For Pre-Cut Film Design)
Film Torque (Tension) Adjustment Used Film Dismantle Date Printer/Coder (Option & Unavailable for Pre-cut Film Design) Specification Type Manual Hot Ink Stamp Maximum Number of Lines 3 lines (Required before making) Font / Font Size Times Roman 12 font Ribbon / Ribbon Color 100 meters/ Black (standard) Maximum Number of Alphanumeric per line 9 (e.g.
Page 13: Mould Removal And Replacement
Mould Removal and Replacement ELECTRICAL HAZARD Always REMOVE the machine from the power outlet before performing any maintenance or cleaning works. BURN HAZARD • Cleaning and maintenance should be performed by your trained personnel only • Allow unit to cool at least 90 minutes before normal cleaning •...
Page 14: Conveyor & Track
 Turn off the air pressure connector.  Loosen the screw as soon as upper mould falls down. (WATCH OUT “HOT”)  Holding the bottom part of the upper mould, slowly pull/ slide out.  Disconnecting the thermocouple and wiring socket Conveyor &...
Page 15: Operation
Operation 9.1 Language Option: Chinese English 9.2 Auto/Manual Auto Manual 9.3 Film Feed Sensor Length (Encoder) Note: 1. “Sensor” function is for colourful film with eye mark printing. 2. “ Encoder” function is for plain film. 9.4 Temperature Switch (Sealer) Updated: 10 February, 2010 Page 15 Ref: REI-55VGF2...
Page 16 9.5 Sealing Switch Note: 1. Switch “ON” is required if mode setting in “MANU”. 2. Sealing function will be controlled by both sensor detection & sealing switch “ON” if mode setting is “AUTO”. 3. Sealer will not work while no container (Mode “ AUTO”). 9.6 Sealing Time Setting Step 1 Step 2...
Page 17 Note: 1. Machine will work vacuum without gas flush if “Gas Flush Switch” is off. 2. Machine will work vacuum & gas flush if both “Vacuum Pump Switch” & “Gas Flush Switch” are on. 3. Machine will work sealing without VGF or GF if turning off both “Gas Flush Switch” & “Vacuum Pump Switch”. MAP Choice 2 nd Note: MAP Choice function is only for VGF application.
Page 18 Note: 1. “Gas Flush Switch” will work either for VGF, or for GF (Vacuum less). 2. Machine will work sealing without VGF or GF if turning off “Gas Flush Switch” & “Vacuum Pump Switch”. 9.10 Gas Flush Time Setting Step 1 Step 2 9.11 Temperature Switch (Film Printer)
Page 19 9.12 Date Printer Switch (Film Typing Switch) Note: Note: 1. Switch “ON” is required no matter mode setting mode in “MANU” or “AUTO”. 9.13 Film Length Setting Step 1 Step 2 Step 3 Note: 1. Data adjustment for Length shall be required after changing sealing tool. 9.14 Conveyor Speed Setting Step 1 Step 2...
Page 20 Step 3 Note: 1. The less data setting for “conveyor Deceleration”, the higher speed for conveyor movement. 2. For dry food product application: Set deceleration in “1” & Conveyor speed option in “4”. 3. Conveyor speed option “5” is for technical testing only. 9.15 Conveyor Length Setting Step 1 Step 2...
Page 21: Maintenance
Step 1 Step 2 Step 3 Note: Jog will be functioned on condition of both “Manual Mode” & turning off “Conveyor Switch” witch is on the panel (Page 5). 9.17 Factory Setting Note: To reset all functions & datum back to the initial. Maintenance Updated: 10 February, 2010 Page 21...
Page 22: Daily Maintenance
ELECTRICAL HAZARD Always REMOVE the machine from the power outlet before performing any maintenance or cleaning works. BURN HAZARD • Cleaning and maintenance should be performed by your trained personnel only • Allow unit to cool at least 90 minutes before normal cleaning •...
Page 23 Updated: 10 February, 2010 Page 23 Ref: REI-55VGF2...
Page 24 Trouble Possible Reason Solution Pressure is low. Check air compressor and pressure switch. No electricity. Check power plug. RESPONSE Security door of sealing Check micro switch and shot the security AFTER area is unlocked. door in properly. 4. Cylinder of sealing no any Check cylinder sensor if it is out of right TURNING response.
Page 25: Gas Cylinder And Accessories
1. Film sensor dirty. 1. Wipe the film sensor surface。 FILM 2. Film sensor no response. 2. Adjust the ray of film sensor 。 PATTERN 3. Film sensor broken. OUT OF 3. Replace film sensor. RIGHT POSITION WHILE SEALING. 1. Sealing plate is always not 1.
Page 26 Warranty Certificate Date of delivery： 01 March 2010 Customer： Address： Tel.： Fax/Email： REI-55VGF2 Model No： M/C Mark.： SUPERSEALER Notes: 1. The warranty period is 12 months from date of delivery. Please refer to Limited Warranty below for 2. Over the warranty period the repair or details.