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TECHNICAL GUIDE
TOUGH GUN REAMER
TT Series
SAFETY & WARRANTY INFORMATION
INSTALLATION
MAINTENANCE GUIDE
TECHNICAL DATA
OPTIONS
EXPLODED VIEW & PARTS LIST
TROUBLESHOOTING
ORDERING INFORMATION
Certified QS 9000 TE.
Please read instructions prior to use.
Save this manual for future reference.
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Table of Contents
Troubleshooting
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Summary of Contents for Tregaskiss TOUGH GUN TT Series
- Page 1 TECHNICAL GUIDE TOUGH GUN REAMER TT Series SAFETY & WARRANTY INFORMATION INSTALLATION MAINTENANCE GUIDE TECHNICAL DATA OPTIONS EXPLODED VIEW & PARTS LIST TROUBLESHOOTING ORDERING INFORMATION Certified QS 9000 TE. Please read instructions prior to use. Save this manual for future reference.
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Page 2: Table Of Contents
TABLE OF CONTENTS WARRANTY 1.0 - INSTALLATION 1.1 INSTALLING TOUGH GUN REAMER 1.2 AIR MOTOR LUBRICATION 1.3 WIRING INTERFACE CONNECTIONS 1.4 ACCESS TO ELECTRICAL AND PNEUMATIC CONTROLS 1.5 CIRCUIT BOARD LOGIC INVERSE 1.6 LED INDICATORS 2.0 - OPERATION 2.1 NOZZLE INSERTION HEIGHTS 2.2 PROGRAMMING EVENTS SEQUENCE 2.3 V-BLOCK SETUP 2.4 MANUAL REAMER SETUP... -
Page 3: Warranty
If within that period, any Tregaskiss gun or part thereof is found to be defective under normal and recommended use, Tregaskiss will at their option, repair, replace or issue credit for the value of the defective unit. All claims against this warranty must be submitted through a factory-authorized distributor. -
Page 4: Installation
1.0 - INSTALLATION 1.1 INSTALLING TOUGH GUN REAMER Ensure power supply is off and disconnected before proceeding. Mounting Hole Locations TT Series and Footprint MOUNTING REAMER The REAMER should be installed within the weld cell at a convenient location. Be sure to consider movable fixtures and the confines of the robot. -
Page 5: Access To Electrical And Pneumatic Controls
To switch from sourcing to sinking, the switches located inside the motor shroud must be accessed. Refer to “Access to Pneumatic and Electrical Controls (see above) for directions. Although the circuit board is protected, Tregaskiss suggests disconnecting the power before moving the switches. The switches are located on the bottom right hand corner of the circuit board. -
Page 6: Operation
2.0 OPERATION 2.1 NOZZLE INSERTION HEIGHTS TT Series Reamers CHART RETAINING HEAD Cutter Size 404-3 404-20/404-30 454-1 RC-06 3/8" 0.023 below .025 below .266 RC-12 3/4" .110 below .110 below .466 RCT-01 5/8" 0.030 0.060 .716 RCT-04 1/2" .219 below .065 .065 ... -
Page 7: Manual Reamer Setup
2.4 MANUAL REAMER SETUP NOTE: The manual override valve screws allow confirmation that the lift cylinder and jaw clamping air circuit is operational. It should not be used for gauging the cutter depth (see section 2.1 for insertion depths). ... -
Page 8: Replacement Of Printed Circuit Board
3.2 REPLACEMENT OF PRINTED CIRCUIT BOARD Loosen 4 screws and remove motor shroud Remove connectors from board being careful not to damage wiring Remove the fasteners which secure board to reamer body. Board can now be carefully removed from the unit and a new one installed. -
Page 9: Solenoid Valve Replacement
3.5 SOLENOID VALVE REPLACEMENT Shut off power to Reamer. Shut off air supply to Reamer. Remove motor shroud. On Reamer circuit board, remove valve coil wires. Loosen and remove (2) solenoid valve screws. Remove solenoid valve and gasket. NOTE: New gasket must be installed when replacing valve. -
Page 10: Electrical Schematic
4.2 ELECTRICAL SCHEMATIC SINKING UNCLAMPED SOURCING SOURCING START SINKING INPUT SOURCING SINKING 4.3 CUTTER AND V-BLOCK CHART NOZZLE PART # NOZZLE REAMER MODEL V-BLOCK PART # CUTTER PART # OUTSIDE DIAMETER 401-4-38 0.938" TT-0938-06 TR-2150 RC-06 401-40-38 0.978" TT-0978-06 TR-2151 RC-06 401-45-38 0.938"... - Page 11 1.062” 401-6-62 TT-1060-01 TR-2150 RCT-01 401-7-62 1.106" TT-1106-01 TR-2150 RCT-01 401-8-62 0.938" TT-0938-01 TR-2150 RCT-01 401-9-62 0.938" TT-0938-01 TR-2150 RCT-01 401-45-62 0.938" TT-0938-01 TR-2150 RCT-01 401-46-62 0.938" TT-0938-01 TR-2150 RCT-01 1.062” 401-48-62 TT-1060-01 TR-2150 RCT-01 1.062” 401-72-62 TT-1060-01 TR-2150 RCT-01 1.062”...
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Page 12: Exploded View & Parts List
5.0 EXPLODED VIEW & PARTS LIST ITEM PART# DESCRIPTION ITEM PART # DESCRIPTION TR-2110 CLAMP COVER TR-2500 AIR MOTOR ASSEMBLY w/pulley TR-2120 JAW ASSEMBLY TR-2520 MOTOR PULLEY UPPER JAW SPACER (2req’d) TR-2127 TR-2530 MUFFLER LOWER JAW SPACER (3req’d) TR-2128 TR-2660 SPINDLE CAP TR-2130 CLAMP CYLINDER... -
Page 13: Troubleshooting
6.0 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LED signals not activating Power is off Turn power on Fuse is blown Install new fuse REAMER station is not switched Switch unit on Check input voltage and make adjustments as ... -
Page 14: Operation: Programming Events Sequence
NOTE: If using Tregaskiss TOUGH GARD Anti- Spatter compound, spray time can be as low as .2 seconds. Anti-spatter compound should be enough to coat inside of nozzle with no drippage. Excessive application of TOUGH GARD can decrease performance and increase consumption. -
Page 15: Sprayer Parts List
7.5 SPRAYER PARTS LIST TENCHNICAL DATA Electrical: 24 volts DC 2.5 watts Pneumatic: 80-100 PSI at 16 CFM (Uses Reamer Air Supply) NOTE: Older sprayer units utilized plastic air lines and ITEM PART # DESCRIPTION can be updated using the TS-500-50 Steel line kit and TS-500-50 STEEL LINE KIT TS-500-15 spray head. -
Page 16: Multi-Feed Ready
(RR-1320) from the bill of material, since it is (Removed) not needed with the Multi-feed System. A diagram below shows one of many Multi- feed configurations. Refer to our website or your local Tregaskiss representative for more information. NOTE: Multi-feed Systems are sold separately. Multi-feed quick connects thread into the sprayer at this point. -
Page 17: Sprayer Flow Control
8.0 OPTIONS 8.3 Option ‘C’ – Flow Control Reamer Reamer with standard sprayer with optional flow control for the sprayer Note : Choosing Reamer option ‘C’ – Flow Control adds an adjustable check valve, giving users the ability to control the amount of Tough Gard applied in each spray. Also available the retro-fitable flow control kit. -
Page 18: Tough Gun Ordering Information
9.0 - TOUGH GUN ORDERING INFORMATION Building a TOUGH GUN REAMER part number TT – XXXX – XX – X – XX – XX Optional Reamer Stand – ‘10’ Stand only – ‘12’ Stand with FRL (filter-regulator-lubricator) S – Sprayer B –...
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