Endurance Polaris Lithium Series User Manual

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User Manual

Polaris Lithium Series

www.endurancemotive.com

Rev. 230822

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Page 1 User Manual Polaris Lithium Series www.endurancemotive.com Rev. 230822...
Page 3: Table Of Contents
INDEX General aspects of the battery................1 Composition......................1 Configuration of the charger with the battery............. 1 Declaration of conformity..................2 Security........................3 Information on composition ................. 4 First-aid measures in case of exposure to internal battery components..4 Measures in case of fire.
Page 4 Data verification....................15 Charge......................15 Storage......................16 Maintenance....................17 Preventive......................17 Maintenance procedure..................17 ............................17 Mode of protection....................17 Corrective......................18 Repairs......................19 Warrenty......................19...
Page 5: General Aspects Of The Battery
The batteries mentioned in this manual are supplied together with a CAN charger, which are pre-configured. A specific charger supplied by Endurance Motive S.A. must be used for charging which, in turn, will be controlled from the Polaris Lithium battery via the CAN interface.
Page 6: Declaration Of Conformity
Address: St. La Bernia 1, 46529 Canet de berenguer - Valencia - Spain Endurance Motive S.A. declares that the list of products below complies with the relevant European Union harmonisation legislation and bears the CE marking in accordance with the following directives:...
Page 7: Security
Do not open the Polaris Lithium battery to gain access to the interior. ▪ Use only the cables supplied by Endurance Motive S.A. In the event of damage to the cables, replacement cables must be ordered from Endurance Motive S.A.
Page 8: Information On Composition
If, due to external influences such as violence, fire, flooding, etc., it is not possible to operate the system safely. In case of irregular phenomena, the following must be taken into account: ▪ The cells contain substances that are flammable when they reach the oxygen in the air.
Page 9: Measures In Case Of Fire
Please read and carefully observe the following protection recommendations: ATENTTION SMOKE When smoke is present, use protective measures (such as INHALATION covering your nose and mouth with a wet towel or wearing a professional gas mask) to prevent smoke inhalation. Since smoke and other noxious gases can damage the respiratory system, administer oxygen if necessary.
Page 10: Accidental Release Measures
▪ Call the emergency services and report that the fire has been caused by a Lithium Ion battery. After extinguishing the fire, do not use the battery again. Contact the after-sales service department. DANGER Accidental release measures. ▪ MEASURES If material is released from the battery, remove personnel from TO BE the area until fumes dissipate.
Page 11: After An Incident
RESPIRATORY Not necessary under normal conditions of use. PROTECTION PROTECTIVE Not necessary under normal conditions of use. GLOVES Not necessary under normal conditions of use. PROTECTION OTHER Not necessary under normal conditions of use. CLOTHING After an incident. RESPIRATORY In the event of battery failure, provide as much ventilation as PROTECTION possible.
Page 12: Transport Information
▪ Batteries must be neutralised by an authorised secondary treatment facility before disposal as hazardous waste. ▪ Recycling of batteries can be done at an authorised facility through an authorised waste carrier. ▪ Batteries must be returned to the manufacturer or recycled in accordance with the environmental regulations and recycling laws of the country concerned.
Page 13: Battery Specifications
Battery specifications. Battery components. Technical data label on the battery. Configuration connector. External display connector. Cable outlet to battery connector. Battery on-off button. Battery charge status indicator display. Battery connector to the machine or charger. Battery types. 83,2V 96,0V Nominal Energy 25,6V 38,4V 51,2V...
Page 14: Labelling
Labelling. Warning Signal. Danger: The battery contains cells. Avoid short-circuit. Prohibition Sign. Do not expose the battery to high temperatures. The Polaris Lithium battery is designed for use at ambient temperatures up to +45 ˚C. For safety reasons, the battery should not be exposed to temperatures above +85 ˚C. Information signal.
Page 15: Manipulation
Manipulation. Use the corresponding holes and lifting equipment that exerts pressure towards the vertical load at the fixing points. The lifting system varies depending on the battery model. The position of the fixing holes may vary depending on the battery model. FIXING HOLES FIXING...
Page 16 Battery shutdown differs depending on the battery model. The model you have purchased is specified on the cover of your user manual. ATENTTION...
Page 17: S-Bms Model
S-BMS Model. If your battery is the S -BMS model, there is no switch-off switch, as the battery is automatically switched off by the "Auto-Off" system. C-BMS Model. If your battery is the C-BMS model, the battery is switched off by pressing the same power switch for 2 seconds.
Page 18: Icons
Immediately after loading, it will display the main interface, where you can see: ▪ The state of charge of the battery (soc, state of charge). ▪ The current date and time. ▪ The remaining range or charging time (if in charging mode).
Page 19: Data Verification
Once the connection has been made, go to the browser (Google Chrome, Safari, Firefox, Opera...) and in the address bar type: 192.168.4.1 then you will be redirected to the configuration portal. Figure 6. In this portal you configure the time zone (+1 by default), the orientation of the display, where "-O"...
Page 20: Storage
control. For more detailed information about charging and the functionality (e.g. indications and behaviour) of the charger, please refer to the chargers user manual. The Polaris Lithium battery is delivered with approximately 30% of charge, it is mandatory before its first use, to make a full charge in order to be balanced. After this first charge it is normal to observe that the charge does not reach 100%, after several full charges it will be balanced until it reaches 100%.
Page 21: Maintenance
Maintenance. Preventive. i. Maintenance procedure. Maintenance may only be carried out by qualified personnel with knowledge of high capacity batteries. ATENTTION ▪ Check that the charging connections are not ONCE A WEEK damaged. ▪ The charging connections have an IP21 rating, in environments with grade 4 contamination (conductive dust), it is necessary to check the cleanliness of the connector.
Page 22: Corrective
Visually inspect the Polaris Lithium battery connections without disconnecting it from the forklift. If you suspect that the cables may be damaged, contact Endurance Motive S.A. service personnel. If no damaged cables are visually detected, proceed to the next step: Charge the battery in an indoor area between +5 °C and...
Page 23: Repairs
ATENTTION Warrenty. Endurance Motive S.A. guarantees the Polaris Lithium series for 5 years from the date of purchase or 5000 full charge/discharge cycles, according to the correct use of the battery as indicated in this manual. Please refer to the warranty document for further information and restrictions.
Page 25 + 34 96 134 30 44 All designs, text and images are the exclusive property of Endurance Motive S.A. Reproduction in whole or in part without the express consent of the owner is prohibited. Endurance is a registered trademark in the EU.