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IS300 Series User Manual
Preface
Preface
IS300 series servo drive is a servo drive which is specially designed for drive permanent
magnet synchronous servo motor (PMSM). IS300 series servo drive has a wide capacity range
(the rated current is 5A to 300A).It s able to provide not only servo pump control, but also the
general functional requirements. And it is a high-power servo drive which is value-for-money in
the present market.
This manual is a guide to the operations of IS300 series servo drive.
This manual provides the user with related precautions and instructions for the prototyping,
installation, parameter setup, and on-site trial run, and routine repair and maintenance of servo
drive. In order to use this series of drive correctly, please read this manual carefully prior to
operation and keep it properly for future using. The supporting equipment customers shall
distribute this manual together with the equipment to the final users.
Unpacking and inspection:
Please confirm carefully when unpacking the box:
If the model and drive rated values on the nameplate are the same as your order. The box
contains the equipment, certificate of conformity, user manual and warranty card.
If the product is damaged during the transportation. If there is any omission or damage, please
contact our company or the supplier immediately.
First time use:
The users who use this product for the first time shall read this manual carefully. For any doubt
on certain functions and performances, please contact the technical support personnel of our
company for help so as to use this product properly.
With commitment to the constant improvement of the servo drive, our company may change
the information provided without additional notice.
IS300 series servo drive complies with the following international standards, and some products
have passed the CE certification.
IEC/EN61800-5-1:2003
Safety Regulations on Commissionable Electric Drive System
and
IEC/EN 61800-3:2004 Commissionable Electric Drive System: The third Part: Electromagnetic
Compatibility Standard and Specific Testing Method for the Product.
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Table of Contents
Summary of Contents for efes otomasyon IS300 Series
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Page 1: Preface
Preface Preface IS300 series servo drive is a servo drive which is specially designed for drive permanent magnet synchronous servo motor (PMSM). IS300 series servo drive has a wide capacity range (the rated current is 5A to 300A).It s able to provide not only servo pump control, but also the general functional requirements. -
Page 2: Table Of Contents
Content Preface Chapter 1 Product Information 1.1 IS300 Servo Drive Designation Rules 1.2 IS300 Servo Drive Series 1.3 IS300 Servo Drive Brake Components Prototyping Table 1.4 IS300 Servo Drive External Electrical Parts Table 1.5 Physical Appearance and Installation Dimensions Chapter 2 Wiring 2.1 Connection Mode 2.2 Main Circuit Terminals and Connections 2.3 Control Terminals and Connections... - Page 3 Product Information efesotomasyon.com...
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Page 4: Chapter 1 Product Information
Product Information IS300 Series User Manual Chapter 1 Product Information 1.1 IS300 Servo Drive Designation Rules IS300 T 030 Mark Series code IS300 Universal servo oil pump drive Mark Voltage level Mark Cooling method Three-phase 380V Null Forced air cooling in default... -
Page 5: Is300 Servo Drive Series
IS300 Series User Manual Product Information 1.2 IS300 Servo Drive Series Caution: Models in grey shading are custom models (water cooling drive) Power supply capacity Input current Rated output current Servo drive model Input voltage (kVA) IS300T005-C 10.5 IS300T010-C 14.6 13.0... -
Page 6: Is300 Servo Drive Brake Components Prototyping Table
Product Information IS300 Series User Manual 1.3 IS300 Servo Drive Brake Components Prototyping Table Caution: Models in grey shading are custom models (water cooling drive) Recommended Recommended Servo drive model rower of brake resistance value of Braking unit Remarks resistor... -
Page 7: Is300 Servo Drive External Electrical Parts Table
IS300 Series User Manual Product Information 1.4 IS300 Servo Drive External Electrical Parts Table Caution: Models in grey shading are custom models (water cooling drive) Recom- Recommend- Recom- mended Circuit Recom- Recom- ed conducting mended conducting Servo drive breaker mended... -
Page 8: Physical Appearance And Installation Dimensions
Product Information IS300 Series User Manual 1.5 Physical Appearance and Installation Dimensions 1.5.1 Physical appearance and installation dimensions of forced air cooling servo drive Schematic Diagram for Physical Dimensions and Installation Dimensions of IS300T005 IS300T030 Schematic Diagram for Physical Dimensions and Installation Dimensions of IS300T005 IS300T030 efesotomasyon.com... - Page 9 IS300 Series User Manual Product Information Mounting hole Physical dimensions Diameter of Model Weight (kg) mounting hole IS300T005 IS300T010 IS300T015 IS300T020 IS300T030 IS300T035 IS300T040 IS300T050 IS300T070 IS300T080 IS300T100 IS300T140 IS300T170 IS300T210 IS300T250 IS300T300 1.5.2 Physical appearance and Installation Dimensions of water cooling servo drive...
- Page 10 Product Information IS300 Series User Manual Schematic Diagram for Physical Dimensions and Installation Dimensions of IS300T210-C-L, IS300T250-C-L and IS300T300-C-L efesotomasyon.com...
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Page 11: Chapter 2 Wiring
Wiring efesotomasyon.com... -
Page 12: Connection Mode
Wring IS300 Series User Manual Chapter 2 Wiring 2.1 Connection Mode efesotomasyon.com... -
Page 13: Main Circuit Terminals And Connections
IS300 Series User Manual Wring 2.2 Main Circuit Terminals and Connections Terminals Name Description R S T Input terminal of three- AC single-phase 220V power connection point R S and T phase power supply (+) (-)(+) Negative and positive Shared DC bus input point (connection point of external... - Page 14 Wring IS300 Series User Manual Type Terminal Terminal name Function description 1 Input Voltage range Analog input terminal 1 The resolution is 12 bit. AI1-GND default pressure The correction precision is 0.5%. setting Input resistance 100k 1 The resolution is 12 bit, the correction...
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Page 15: Is300 Servo Drive Jumper Function Description
IS300 Series User Manual Wring 2.4 IS300 Servo Drive Jumper Function Description Jumper Jumper Jumper Function description Function description number position position GND terminal connect-to- GND terminal connect-to-ground ground capacitance(Adopt capacitance(Adopt when the when the drive connect-to- drive connect-to-ground) ground) -
Page 16: Function Instructions Of Servo Drive Pg Card Terminals
Wring IS300 Series User Manual 2.5 Function Instructions of Servo Drive PG Card Terminals Item Name Description Excitation Signal /EXC SIN Feedback Signal SINLO COS Feedback Signal COSLO Note Description of Specialized signal Lines for IS300 Servo Drive (for reference) Signal Definition... - Page 17 Servo Pump Trial Run Steps and Prototyping of Servo Pump Optional Parts efesotomasyon.com...
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Page 18: Chapter 3 Servo Pump Trial Run Steps And Prototyping Of Servo Pump Optional Parts
Servo Pump Trial Run Steps and Prototyping of Servo Pump Optional Parts IS300 Series User Manual Chapter 3 Servo Pump Trial Run Steps and Prototyping of Servo Pump Optional Parts 3.1 Servo Pump Trial run Process efesotomasyon.com... -
Page 19: Motor Trail Run
IS300 Series User Manual Servo Pump Trial Run Steps and Prototyping of Servo Pump Optional Parts 3.2 Motor Trail Run 3.2.1 Set motor parameters of group F1 F1-00 to F1-05 F1-15 3.2.2 Set pole-pairs number of the rotary encoder 3.2.3 Set the drive to non-oil pressure control mode A3-00 3.2.4 Set the drive to operation panel control mode, at this time the light of LOCAL/REMOT is... -
Page 20: Servo Pump Application Trail Run
Servo Pump Trial Run Steps and Prototyping of Servo Pump Optional Parts IS300 Series User Manual 3.3 Servo Pump Application Trail Run 3.3.1 AI zero drift auto-correction (A3-20) Note: Make sure that the drive runs at zero speed before Al zero drift auto-correction... - Page 21 IS300 Series User Manual Servo Pump Trial Run Steps and Prototyping of Servo Pump Optional Parts Function Function Code Description Setup Code DI2 terminal F4-01 48 (Oil pressure control PID select terminal 1) function selection DI3 input function F4-02 49(Oil pressure control PID select terminal 2)
- Page 22 Servo Pump Trial Run Steps and Prototyping of Servo Pump Optional Parts IS300 Series User Manual Table 7-2 PID Combination Selection Group PID The first group PID: A3-05,A3-06,A3-07 The second group PID: A3-11,A3-12,A3-13 The third group PID: A3-14,A3-15,A3-16 The fourth group PID: A3-17,A3-18,A3-19 The greater proportional gain Kp is, the smaller integration time Ki will be, and the larger derivative time Kd is, the faster response will be.
- Page 23 Wiring efesotomasyon.com...
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Page 24: Chapter 4 Failure Diagnosis And Solution
Failure Diagnosis and Solution IS300 Series User Manual Chapter 4 Failure Diagnosis and Solution 4.1 Failure Diagnosis and Solution IS300 Servo Driver has 23 pieces of warning information and protection function. In case of abnormal fault, the protection function will be invoked, the driver will stop output, and the faulty relay contact of the driver will start, and the fault code will be displayed on the display panel of the driver. - Page 25 IS300 Series User Manual Failure Diagnosis and Solution Speed-up over current (Err02) Speed-down over current Err03 Remove troubleshooting Check if the output loop of the driver is earthed or short circuited V/F Mode If the motor parameters are tuned Motor parameter tuning...
- Page 26 Failure Diagnosis and Solution IS300 Series User Manual Speed-down over current (Err03) Constant speed over current Err04 Check if the output loop of the driver is short circuited Remove troubleshooting and install output reactor if the line is too long...
- Page 27 IS300 Series User Manual Failure Diagnosis and Solution Speed-up over voltage Err05 Adjust the voltage to normal Check if the input voltage is too high range If there are external forces driving the motor to run Cancel the external forces or during the speed -up process.
- Page 28 Failure Diagnosis and Solution IS300 Series User Manual Speed-down over voltage Err06 Adjust the voltage to normal Check if the input voltage is too high range Cancel the external forces or If there are external forces driving the motor to run during install brake resistor the speed-down process.
- Page 29 IS300 Series User Manual Failure Diagnosis and Solution Under voltage fault Err09 Reset the fault If there is transient power faliure Detect if the voltage at the input end of the driver is within Adjust the voltage to normal Ask for technical support...
- Page 30 Failure Diagnosis and Solution IS300 Series User Manual Phase Failure at Input Side (Err12) Phase failure at the output side Err13 Check if the cable connecting the driver Perform troubleshooting to the motor is normal Check if the three-phase Check if the three-phase output of the running...
- Page 31 IS300 Series User Manual Failure Diagnosis and Solution Module Overheating (Err14) External equipment fault Err15 If it is stopped by pressing the STOP key in Reset to run the non-keyboard operation mode If it inputs external fault signal via the...
- Page 32 Failure Diagnosis and Solution IS300 Series User Manual Communication Fault (Err16) Contactor fault Err17 Check if the drive board and Replace the driver power supply are normal Board or power-plate Check if the contactor is normal Replace the contactor Contactor Fault (Err17)
- Page 33 IS300 Series User Manual Failure Diagnosis and Solution PG Fault (Err20) Data Overflow Err21 Ask for technical support Main control board If it is normal after replacing the main control board fault Data Overflow (Err21) Err22 Reserved Earth short circuit fault...
- Page 34 Failure Diagnosis and Solution IS300 Series User Manual CAN Communication Interrupted Fault Err42 Motor parameter identification encoder fault Err43 Select rotary Check if the encoder model is matched transformer Remove the Check if the encoder connection is wrong connection fault...
- Page 35 IS300 Series User Manual Failure Diagnosis and Solution Motor Overheating Fault Err45 Oil pressure sensor fault Err4 Remove the connection is Check if the oil pressure sensor connection is wrong wrong Check if the oil pressure sensor power supply is normal...
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Page 36: Common Fault And Resolution
Failure Diagnosis and Solution IS300 Series User Manual 4.2 Common Fault and Resolution During the servo driver using process, the following faults may occur. Please conduct simple fault analysis by referring to the methods below: Fault Phenomenon Possible Cause Solution The driver has no input power supply. -
Page 37: Ismg Servo Drive Using Instruction
ISMG Servo Drive Using Instruction efesotomasyon.com... -
Page 38: Chapter 5 Ismg Servo Drive Using Instruction
ISMG Servo Drive Using Instruction IS300 Series User Manual Chapter 5 ISMG Servo Drive Using Instruction 5.1 ISMG Servo Drive Naming Rules ISM G1-12D 20C D-R1 3 1 F Customer Mark Personalized Demand Standard Fan Cooling Mark Series Number ISM Series Servo Motor... -
Page 39: Ismg Servo Motor Performance Parameter
IS300 Series User Manual ISMG Servo Drive Using Instruction 5.2 ISMG Servo Motor Performance Parameter 5.2.1 Forced Air Cooling Motor (ISMG*-*******-R1*1F) efesotomasyon.com... - Page 40 ISMG Servo Drive Using Instruction IS300 Series User Manual 5.2.2 Natural Cooling Motor(ISMG*-*******-R1*1X efesotomasyon.com...
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Page 41: Ismg Servo Motor Physical Dimension Diagram
IS300 Series User Manual ISMG Servo Drive Using Instruction 5.3 ISMG Servo Motor Physical Dimension Diagram 5.3.1 Forced Air Cooling and Extended Shaft Motor (ISMG*-*******-R131F) ISMG1-63C10CD-R131F ISMG1-95C10CD-R131F ISMG1-14D10CD-R131F ISMG1-20D10CD-R131F ISMG1-95C15CD-R131F ISMG1-14D15CD-R131F ISMG1-22D15CD-R131F ISMG1-30D15CD-R131F ISMG1-11D17CD-R131F ISMG1-16D17CD-R131F ISMG1-24D17CD-R131F ISMG1-41D20CD-R131F ISMG1-12D20CD-R131F ISMG1-18D20CD-R131F ISMG1-28D20CD-R131F 5.3.2 Forced Air Cooling and Concave Shaft Motor (ISMG*-*******-R171F) - Page 42 ISMG Servo Drive Using Instruction IS300 Series User Manual 5.3.3 Forced Air Cooling and Extended Shaft Motor (ISMG*-*******-R131X) ISMG1-37C10CD-R131X ISMG1-50C10CD-R131X ISMG1-75C10CD-R131X ISMG1-92C10CD-R131X ISMG1-55C15CD-R131X ISMG1-75C15CD-R131X ISMG1-11D15CD-R131X ISMG1-13D15CD-R131X ISMG1-62C17CD-R131X ISMG1-85C17CD-R131X ISMG1-12D17CD-R131X ISMG1-18D20CD-R131X ISMG1-75C20CD-R131X ISMG1-11D20CD-R131X ISMG1-15D20CD-R131X 5.3.4 Natural Cooling and Concave Shaft Motor (ISMG*-*******-R171X)
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Page 43: Instructions Of Supporting Board Of Ismg Servo Motor Base Installation
IS300 Series User Manual ISMG Servo Drive Using Instruction 5.4 Instructions of Supporting Board of ISMG Servo Motor Base Installation Model Physical Dimensions Instructions ISMG1-B01 240 40 18 Installation Board-used for ISMG1 Natural Cooling Motor ISMG1-B02 265 40 18 Installation Board-used for ISMG1 Fan Cooling Motor 5.5 ISMG Servo Motor Wiring Instructions... - Page 44 ISMG Servo Drive Using Instruction IS300 Series User Manual efesotomasyon.com...
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Page 45: Appendix
Appendix efesotomasyon.com... -
Page 46: Appendix 1 Common Parameters Table
Appendix IS300 Series User Manual Appendix 1: Common Parameters Table Mini- Factory Modific- Function Name LED display Setup range default ation code unit value description Group U0 Driver Parameter Viewing Group Running 0.00Hz to maximum U0-00 Running frequency frequency frequency F0-10 0.00Hz to maximum... - Page 47 IS300 Series User Manual Appendix Mini- Factory Modific- Function Name LED display Setup range default ation code unit value description AI3 voltage U0-32 (before voltage(before -10.00Vto10.000V corrected) corrected) Group A0 Weak Magnetism and SVC Control Group Weak Weak magnetism 0:Direct calculation...
- Page 48 Appendix IS300 Series User Manual Mini- Factory Modific- Function Name LED display Setup range default ation code unit value description 0.0s inactive A2-02 communication communication 0.1s 0.3s 0.1s to 5.0s continuous time continuous time Group A3 Servo Oil Pump Control Group...
- Page 49 IS300 Series User Manual Appendix Mini- Factory Modific- Function Name LED display Setup range default ation code unit value description Oil pressure Oil pressure A3-13 control Td2 control Td2 0.000s to1.000s 0.001s 0.000s Oil pressure Oil pressure A3-14 0.0 to 800.0 210.0...
- Page 50 Appendix IS300 Series User Manual Mini- Factory Modific- Function Name LED display Setup range default ation code unit value description Slave max. A3-36 Slave max. input A3-34 ~ 100% 0.1% 100.0% input Slave max. Slave max. input A3-37 input corresp- -100.0% ~100.0%...
- Page 51 IS300 Series User Manual Appendix Mini- Factory Modific- Function Name LED display Setup range default ation code unit value description D-axis current D-axis current F2-13 0 to 65535 loop Kp loop Kp D-axis current loop D-axis current F2-14 0 to 65535...
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Page 52: Appendix 2 Servo Motor Code Table
Appendix IS300 Series User Manual Appendix 2 Servo Motor Code Table Model Type Motor Specificantion FP-02 ISMG1-63C10CD-R131F ISMG1-63C10CD-R171F 00610 ISMG1-95C15CD-R131F ISMG1-95C15CD-R171F 00615 ISMG1-11D17CD-R131F ISMG1-11D17CD-R171F 00617 ISMG1-12D20CD-R131F ISMG1-12D20CD-R171F 00620 ISMG1-95C10CD-R131F ISMG1-95C10CD-R171F 00910 ISMG1-14D15CD-R131F ISMG1-14D15CD-R171F 00915 ISMG1-16D17CD-R131F ISMG1-16D17CD-R171F 00917 ISMG1-18D20CD-R131F ISMG1-18D20CD-R171F 00920... - Page 53 Warranty Agreement The warranty period of the product is 18 months refer to the barcode on the equipment body . During the warranty period, if the product fails or is damaged under the condition of normal use by following the instruction. Our company will be responsible for free maintenance. Within the warranty period, maintenance will be charged for the following reasons: The damage caused by improper use or repair/modification without prior permission.
- Page 54 Product Warranty Card Add. of unit: Name of unit: Contact person: Customer information Tel.: P.C.: Product model: Body barcode (Attach here): Product information Name of agent: (Maintenance time and content): Failure information Maintenance personnel: efesotomasyon.com...
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