Powtier Controls 505MST Instruction Manual

Multi-stage thermostat for mk3 hst

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Multi-Stage Thermostat
Contents
Introduction...........................................................................................2
System control.......................................................................................2
Temperature setpoints...........................................................................2
Lower level damper solenoid................................................................5
Sensor....................................................................................................6
Installation.............................................................................................7
Test and calibration...............................................................................8
System layout diagram..........................................................................9
System connection diagram.................................................................10
Internal board layout diagram..............................................................11
Sensor dimensional drawing...............................................................12
Technical Specification.......................................................................13
Ordering information...........................................................................15
Supplier information...........................................................................15
Copyright (C) 1998 Powtier Controls Limited
This document contains proprietary information which is protected by copyright. All rights reserved. This document or parts thereof may not
be reproduced in any form without written permission of the publishers.
The information in this document is subject to change without notice and should not be construed as a commitment by Powtier Controls
Limited. Powtier Controls Limited shall not be liable for errors contained herein or for incidental or consequential damages in connection
with the furnishing, performance or use of this material.
505MST/M
MK3 HST
Instruction Manual
for

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Summary of Contents for Powtier Controls 505MST

  • Page 1: Table Of Contents

    The information in this document is subject to change without notice and should not be construed as a commitment by Powtier Controls Limited. Powtier Controls Limited shall not be liable for errors contained herein or for incidental or consequential damages in connection...
  • Page 2: Introduction

    The 505MST/M is an electronic five-stage thermostat which caters for the heating and cooling requirements on the MK3 HST trailers, replacing a electromechanical device. The 505MST/M is an intelligent thermostat unit. Its design is based on the latest micro- controller chip technology.
  • Page 3 Powtier Controls Limited 505MST Thermostat Instruction Manual Table A, Output switching (SW3=0, SW4=0) Output State Temperature Description 18.5° C 16KW ON 17.5° C 24KW ON 20.5° C 8KW ON 19.5° C 16KW ON 21.5° C Heat OFF 20.5° C 8KW ON LLDS 21.5°...
  • Page 4 Powtier Controls Limited 505MST Thermostat Instruction Manual For example, using Table S1 (SW1=0, SW2=1). During the rising ambient temperature and at 15°C, the unit automatically switches to summer period; during a falling temperature and at 12°C, the unit automatically switches to winter period.
  • Page 5: Lower Level Damper Solenoid

    Powtier Controls Limited 505MST Thermostat Instruction Manual Lower level damper solenoid (LLDS) The LLDS is energised to close the damper whilst in the "Vent" or "Cooling" stages. The LLDS is energised when the VENT LED is ON. LLDS is de-energised when the VENT LED is OFF.
  • Page 6: Sensor

    SCREEN terminal provided inside the unit. The distance between the sensor and the thermostat unit must be less than 5 metres. The saloon sensor is located outside the 505MST/M unit and is connected to the inside of the unit via a common cable gland.
  • Page 7: Installation

    Please refer to System connection diagram for details. Supply connection The 505MST/M thermostat is powered by a 110Vdc and connection is made to the M4 stud terminal marked "0" and "110". The `0' volt terminal is to be connected to an external earth point (it is not connected to the thermostat internal earth).
  • Page 8: Test And Calibration

    A 5-way Litton rear-panel mounted receptacle is fitted to the thermostat unit. Test and calibration The 505MST/M thermostat units can be tested and calibrated on site with a dedicated Test and Calibration unit, model TC1000. The TC1000 unit consists of a LCD display, a 10-turns potentiometer and one switch.
  • Page 9: System Layout Diagram

    Powtier Controls Limited 505MST Thermostat Instruction Manual System layout diagram 25.0 Ø26.0 30.0 57.5 135.0 220.0 230.0 10.0 Ø20.0 12.0 20.0 55.0 250.0 505MSTIM Page 9 29 June 1998 Issue 1.0...
  • Page 10: System Connection Diagram

    Powtier Controls Limited 505MST Thermostat Instruction Manual System connection diagram 505MSTIM Page 10 29 June 1998 Issue 1.0...
  • Page 11: Internal Board Layout Diagram

    Powtier Controls Limited 505MST Thermostat Instruction Manual Internal board layout diagram SCREEN 10K3A1 FULLY CW - 120 SEC FULLY CCW - 30 SEC SCREEN SALOON XTAL1 DIL-SW LED6 HEAT1 LED4 LED1 LED2 LED5 HEAT3 LED3 COOL LLDS HEAT2 RAILCARE Model: 505MST/M Mod.
  • Page 12: Sensor Dimensional Drawing

    Powtier Controls Limited 505MST Thermostat Instruction Manual Sensor dimensional drawing 10.0 40.0 25.0 25.0 80.0 505MSTIM Page 12 29 June 1998 Issue 1.0...
  • Page 13: Technical Specification

    Powtier Controls Limited 505MST Thermostat Instruction Manual Technical specification POWER SUPPLY Voltage 70Vdc to 130Vdc; 110Vdc nominal Ripple Unaffected by 4 volt peak to peak Input protection Reverse polarity protection. Surge and transients to BRB/RIA 12 Current consumption 100mA maximum at 110Vdc...
  • Page 14 Powtier Controls Limited 505MST Thermostat Instruction Manual ENVIRONMENT Operating temperature -25°C to 55°C Storage temperature -30°C to 85°C Relative humidity 0 to 90°C IP rating IP65 MECHANICAL Test socket Military grade, Litton 5-way socket pins, rear panel mounted bayonet connector Housing Sheet steel 16SWG;...
  • Page 15: Ordering Information

    Powtier Controls Limited 505MST Thermostat Instruction Manual Ordering information Ordering code: 505MST/M You are welcome to order the unit by code or by description - 505MST/M multi-stage thermostat for MK3 HST. Supplier information Powtier Controls Limited Unit 4 Parkland Business Centre...

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