TCF ATAD Installation, Operation & Maintenance Manual

Tubeaxial, vaneaxial & duct fans

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Throughout this manual, there are a number of HAZARD WARNINGS that must be read and adhered to in order to prevent possible personal injury
and/or damage to equipment. Two signal words "WARNING" and "CAUTION" are used to indicate the severity of a hazard and are preceded by
the safety alert symbol.
WARNING
Used when serious injury or death MAY result from misuse or failure to follow specific instructions.
CAUTION
Used when minor or moderate injury or product / equipment damage MAY result from misuse or failure to follow specific instructions.
NOTICE
Indicates information considered important, but not hazard-related.
It is the responsibility of all personnel involved in installation, operation and maintenance to fully understand the
Warning and
Caution procedures by which hazards are to be avoided.
ATAD, ATAB, FPAC, FPDA, TCBS, TCPM, TCSM, TCVA, TCTA, TCVS, TCTS & TCVX
Introduction
The purpose of this manual is to provide instructions that
complement good general practices when installing or operating
fans manufactured by Twin City Fan & Blower. It is the responsibility
of the purchaser to provide qualified personnel experienced in the
installation, operation and maintenance of air moving equipment.
As always, follow good safety practices when installing,
maintaining and operating your air moving equipment. A variety
of safety devices is available. It is the user's responsibility to
determine adequate safety measures and to obtain the required
safety equipment.
Shipping and Receiving
All Twin City Fan & Blower products are carefully constructed
and inspected before shipment to insure the highest standards of
quality and performance.
Compare all components with the bill of lading or packing list to
verify that the proper unit was received.
Check each unit for any damage that may have occurred in
transit. Any damage should be reported immediately to the carrier
and the necessary damage report filed.
Handling
Handling of all air moving equipment should be conducted by
trained personnel and should be consistent with safe handling
practices. Verify the lift capacity and operating condition of
handling equipment.
Maintain handling equipment to avoid serious personal injury.
Tubeaxial, Vaneaxial
INSTALLATION, OPERATION & MAINTENANCE MANUAL
CAUTION
©1991 – 2022 Twin City Fan Companies, Ltd.
& Duct Fans
Models
Units shipped completely assembled may be lifted with slings
and spreader bars. Use well-padded chains, cables or nylon straps.
On most units, lifting lugs are provided for attaching chains. Lift the
fan in a fashion that protects the fan and fan coating from damage.
Never lift a fan by the inlet or discharge flange, shafting or drives,
impeller, motor or motor base, or in any other manner that may
bend or distort parts.
If fan installation is to be delayed, store the unit in a protected
area. Protect the fan and motor bearings from moisture and
vibration (or shock loading). For extended storage, wrap entire unit
in plastic.
Extended storage requires monthly inspections. Check for
corrosion or damage to the unit and for debris within the fan.
Rotate the fan impeller a few revolutions. Stop the impeller in a
position other than the initial position. Grease the bearings every
month with a grease compatible with the grease supplied with the
bearings.
Foundations and Supporting
Structures
Typical mounting arrangements are shown in Figures 4 and 5 on
page 4. Floor mounted fans should be installed on a flat, level, rigid
concrete foundation. They require the mass of the foundation to be
at least three times that of the fan assembly. The plan area should
be no more than twice that required by the equipment. Foundations
with larger areas should have correspondingly larger mass. Anchor
bolts should be "L" or "T" shaped with sufficient length for nuts,
washers, shims and threads for draw-down. Each bolt should be
placed in a sleeve or pipe with a diameter larger than the bolt to
allow for adjustment. When the mounting surface and the surface
of the fan base do not match, shim or make allowance for grouting.
Do not distort the fan when tightening the anchor bolts.
ES-191
August 2022

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Summary of Contents for TCF ATAD

  • Page 1 Warning and Caution procedures by which hazards are to be avoided. Models ATAD, ATAB, FPAC, FPDA, TCBS, TCPM, TCSM, TCVA, TCTA, TCVS, TCTS & TCVX Introduction Units shipped completely assembled may be lifted with slings The purpose of this manual is to provide instructions that and spreader bars.
  • Page 2: Fan Installation, Factory Assembled Units

    Fans mounted to or within a structure should be placed as 1. Slip (do not pound) the proper sheave onto its corresponding close as possible to a rigid member such as a wall or column. The shaft. structure must be designed for rotating equipment; static design CAUTION for strength is not sufficient to insure proper operation.
  • Page 3: Bearing Lubrication

    Bearing Lubrication WARNING Proper lubrication of belt drive bearings helps assure maximum bearing life. All fans are equipped with decals indicating relubrication intervals for normal operating conditions. However, conditions at 1. This equipment must not be operated without proper guarding every installation are different and the frequency of relubrication of all moving parts.
  • Page 4: Structural Maintenance

    Figure 4. Horizontal Mounting Arrangements Structural Maintenance All structural components or devices used to support or attach the Horizontal with Horizontal with fan to a structure should be checked at regular intervals. Vibration Suspension Clips Support Legs isolators, bolts, foundations, etc., are subject to failure from corrosion, erosion and other causes.
  • Page 5 Figure 6. Blade Adjustment Adjustable Pitch Vaneaxial Type TCVX Blade Blade Angle Adjustment Leading Edge The blades are set at the factory to the blade angle that gives the performance specified on the order. This angle should be checked prior to start-up. The patented impeller construction uses friction and centrifugal force to hold the blades in place.
  • Page 6 Installation/Start-up Checklist Become familiar with the equipment by looking at the fan assembly drawing for special instructions and accessories. Initial Fan Check WARNING Inspect fan for damage Check foundation Verify that proper safety precautions have been followed. Electrical power must be locked off. Is the fan shimmed Are the bolts tight Check to see if the fan is distorted...
  • Page 7 This page intentionally left blank. Twin City Fan & Blower Engineering Supplement: ES-191...
  • Page 8 Visit www.tcf.com to view all of Twin City Fan & Blower's Installation Manuals and Fan Engineering Topics. Twin City Fan TWIN CITY FAN & BLOWER | WWW.TCF.COM 5959 Trenton Lane N | Minneapolis, MN 55442 | Phone: 763-551-7600 | Fax: 763-551-7601...

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