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ALIND AN Series User Manual

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NUMERICAL CAPACITOR BANK PROTECTION RELAY
ANC 303[AN SERIES]
User Manual
ALUMINIUM INDUSTRIES LIMITED
RELAYS DIVISION
THIRUVANANTHAPURAM

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  • Page 1 NUMERICAL CAPACITOR BANK PROTECTION RELAY ANC 303[AN SERIES] User Manual ALUMINIUM INDUSTRIES LIMITED RELAYS DIVISION THIRUVANANTHAPURAM...

  • Page 2: Table Of Contents

    ANC 303 Numerical Capacitor Bank Protection Relay CONTENTS AFETY EQUIREMENTS NTRODUCTION & C ANDLING NSTALLATIONS IMENSIONS UIDE & C ECHNICAL HARACTERISTIC URVES ROUBLE HOOTING OMMUNICATION ALUMINIUM INDUSTRIES LIMITED Relays Division...

  • Page 3: Safety Requirements

    ANC 303 Page 1 of 7 SAFETY REQUIREMENTS ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 4 ANC 303 Page 2 of 7 SAFETY REQUIREMENTS CONTENTS NTRODUCTION EALTH AND SAFETY YMBOLS AND EXTERNAL LABELS ON THE RELAY NSTALLING COMMISSIONING AND SERVICING _______ ECOMMISSIONING AND DISPOSAL ECHNICAL PECIFICATION AFETY ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 5 ANC 303 Page 3 of 7 SAFETY REQUIREMENTS INTRODUCTION Before using this product, be sure to read this chapter carefully. This chapter describes safety precautions when using the relay. Before installing and using the equipment, read and understand this chapter thoroughly. It’s not a secret –...
  • Page 6 Each lock and tag must be removed by the employee who applied it or someone else under that employee’s direct supervision. A visual determination that all employees are clear of the circuits and equipments must be made. For any queries related to relays, feel free to contact ALIND. ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 7 ANC 303 Page 5 of 7 SAFETY REQUIREMENTS SYMBOLS AND LABELS USED IN THE RELAY 1. FRONT SIDE Caution: refer to equipment documentation Caution: risk of electric shock 2. REAR SIDE Protective Conductor (*Earth) terminal Functional/Protective Conductor (*Earth)terminal. CMOS Battery provided for the RTC (Real Time Clock) purpose.
  • Page 8 ANC 303 Page 6 of 7 SAFETY REQUIREMENTS WARNING Current transformer circuit Never allow the current transformer (CT) secondary circuit connected to this equipment to be opened while the primary system is live. Opening the CT circuit will produce a dangerous high voltage. Exposed terminals Do not touch the terminals of this equipment while the power is on, as the high voltage generated is dangerous.
  • Page 9 ANC 303 Page 7 of 7 SAFETY REQUIREMENTS Modification Do not modify this equipment, as this may cause the equipment to malfunction, and any such cases, warranty may be affected. DECOMMISIONING AND DISPOSAL De-commissioning The supply input (auxiliary) for the equipment may include capacitors across the supply or to earth.

  • Page 10: Introduction

    ANC 303 Page 1 of 4 INTRODUCTION ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 11 ANC 303 INTRODUCTION Page 2 of 4 CONTENTS ERIES ESCRIPTION REVIOUS ISTORY APACITOR ROTECTION ELAYS RIEF ESCRIPTION UNCTIONS ENERAL UNCTIONS ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 12 PREVIOUS HISTORY OF CAPACITOR BANK RELAYS AFC 204 (OCR) Numerical Capacitor Bank relay Disturbance & event recorder. Built in counter facility. ANC 303 The relay is the modified version of our ANC 214 (AN Series) relay. ALIND NUMERICAL CAPACITOR ANC XXX Number of Main protections...
  • Page 13 ANC 303 INTRODUCTION Page 4 of 4 MAIN FUNCTIONS Sl No. PARTICULARS ANC 303 MAIN PROTECTIONS IDMT OC Protection ✓ ✓ Switching IN Protection ✓ Switching Out Protection ✓ Unbalance Protection ✓ Time Delay Relay ✓ ✓ Relay Fail STATUS INPUTS ✓...

  • Page 14: Handling Installations &Case Dimensions

    ANC 303 Page 1 of 7 HANDLING INSTALLATIONS &CASE DIMENSIONS ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 15 Page 2 of 7 ANC 303 HANDLING, INSTALLATIONS & CASE DIMENSIONS CONTENTS ANDLING ELAY TORAGE ELAY OUNTING IMENSIONS ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 16 Page 3 of 7 ANC 303 HANDLING, INSTALLATIONS & CASE DIMENSIONS HANDLING OF RELAY Protective relays generally of robust construction require careful treatment prior to installation on site. Care must be taken when unpacking and installing the relays so that none of the parts are damaged.
  • Page 17 Page 4 of 7 ANC 303 HANDLING, INSTALLATIONS & CASE DIMENSIONS RELAY AND RACK MOUNTING ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 18 Page 5 of 7 ANC 303 HANDLING, INSTALLATIONS & CASE DIMENSIONS CASE DIMENSIONS ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 19 Page 6 of 7 ANC 303 HANDLING, INSTALLATIONS & CASE DIMENSIONS ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 20 Page 7 of 7 ANC 303 HANDLING, INSTALLATIONS & CASE DIMENSIONS ALUMINIUM INDUSTRIES LIMITED Relays Division...

  • Page 21: User Guide

    ANC 303 Page 1 of 16 USER GUIDE THE ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 22 ANC 303 USER GUIDE Page 2 of 16 CONTENTS RONT ANEL NDICATIONS NTERNAL RCHITECTURE LOCK IAGRAM NERGIZING ELAY ESCRIPTION ELAY ETTINGS LGORITHM ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 23 ANC 303 USER GUIDE Page 3 of 16 FRONT PANEL INDICATIONS ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 24 ANC 303 USER GUIDE Page 4 of 16 Legend ANC 303 LCD DISPLAY  PROTECTION HEALTHY (Green/Amber)  IDMT OCR TRIP (Red)  SWITCHING IN (Red)  SWITCHING OUT (RED)   UNBALANCE TRIP (RED) LBB (Red)   AP/GP LOW ALARM (Red) ...
  • Page 25 ANC 303 USER GUIDE Page 5 of 16 LCD DISPLAY A 20 x 4 LCD display is provided for easy viewing of parameters, relay settings, fault event records, date& time, error counter etc. The display backlit can be made ON by pressing any push button key except H.Rst key and the display backlit leaves for about 20 seconds.
  • Page 26 ANC 303 USER GUIDE Page 6 of 16 INTERNAL ARCHITECTURE AND BLOCK DIAGRAM INTERNAL SYSTEM LEVEL ARCHITECTURE The internal system level architecture of ANC 303 relay including card to card architecture in brief is shown below. 20 x 4 CRYSTAL DISPLAY MICROCONTROLLER TRANSFORMER&...
  • Page 27 ANC 303 USER GUIDE Page 7 of 16 BLOCK DIAGRAM ANC 303 ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 28 ANC 303 USER GUIDE Page 8 of 16 1. DSP Controller The dsPIC DSC (Digital Signal Controller) is a 16-bit modified Harvard RISC (Reduced Instruction Set Computer) machine that combines the control advantages of a high-performance 16-bit microcontroller with the high computation speed of a fully implemented Digital Signal Processor (DSP).
  • Page 29 ANC 303 USER GUIDE Page 9 of 16 6. Disturbance Recorder The relay has the facility to record 50 cycles (45 pre-fault and 5 post faults) of fault waveforms. Latest 200 waveforms of Current can be stored in the relay. This data is retrievable through USB &...
  • Page 30 ANC 303 USER GUIDE Page 10 of 16 PCB DESCRIPTION The relay comprises of the following hardware. Main PCBs. –Display PCB, Communication PCB, Controller PCB, Stack PCB, Trip relay &transformer PCB, SMPS PCB,I/O& status PCB, Back panel PCB. Display PCB: The Display PCB is mounted at the front plate of the unit.
  • Page 31 ANC 303 USER GUIDE Page 11 of 16 RELAY SETTINGS AND ALGORITHM ANC 303 After Power ON, the relay boot screen shows ALIND Relays Division ANC 303 SNo- XXXXXXX Then comes the online parameter display I1=0.0V If=0.0A In=0.00A  To scroll between online displays, press Right key after holding key.
  • Page 32 ANC 303 USER GUIDE Page 12 of 16 Relay Settings Algorithm ANC 303 Relay Setting Mode Enter Password **** Relay Setting Mode Relay Setting Mode Password Change? New Password [<] Yes/ No [>] **** Use Left/Right key General Config. Relay Setting Mode NCT Secondary 1.
  • Page 33 ANC 303 USER GUIDE Page 13 of 16 Set Date Time Trip Ckt Supervision 01/01/00 00:00:00 (En=1/Dis=0) DD/MM/YY HH:MM:SS [0-1] Use Left/Right key Use Left/Right key Trip Counter Rst Set Date Time (Reset=1/Discard=0) SAVE [0-1] Confirm? <Yes/ No> Use Left/Right key Use Left/Right key General Config.
  • Page 34 ANC 303 USER GUIDE Page 14 of 16 TRIP CKT TEST TRIP CKT TEST 2. SWITCH IN 8. REMOTE CLOSE Use SET key Use SET key <Trip/Close> <Trip/Close> Use Left/Right key Use Left/Right key TRIP CKT TEST TRIP CKT TEST 3.
  • Page 35 ANC 303 USER GUIDE Page 15 of 16 IDMT OC Protection Dynamic Capacitor Trip Val (%) Switching in Current (%) [5-200] [2.00-40.00] [2.00] Use Left/Right key Use Left/Right key IDMT OC Protection Dynamic Capacitor TMS (Sec) Switching in ON Delay (S) [0.01-1.00] [1-100] [0.50]...
  • Page 36 ANC 303 USER GUIDE Page 16 of 16 Relay Setting Mode 7. LBB Use SET key (En=1/Dis=0) [0-1] Use Left/Right key Trip Time (mSec) [50-5000] [200] Use Left/Right key Relay Setting Mode Save Changes? [<] NO / YES [SET] ALUMINIUM INDUSTRIES LIMITED Relays Division...

  • Page 37: Technical Data & Characteristic Curves

    ANC 303 Page 1 of 7 TECHNICAL DATA & CHARACTERISTIC CURVES ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 38 ANC 303 Page 2 of 7 TECHNICAL DATA & CHARACTERISTIC CURVES CONTENTS ESCRIPTION ROTECTION UNCTIONS ECHNICAL PECIFICATIONS ENERAL ETTINGS ETAILS ELAY ONFORMING STANDARDS ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 39 CHARACTERISTIC CURVES DESCRIPTION OF PROTECTION FUNCTIONS ANC 303 (AN Series) relay is a functional relay (Current unbalance protection and IDMT Over current protection etc) designed to be used for the protection of capacitor banks. Capacitor banks are used in the power system for compensating the reactive power and for filtering harmonics. The capacitor banks are usually protected against overload caused by internal faults in the bank.
  • Page 40 ANC 303 Page 4 of 7 TECHNICAL DATA & CHARACTERISTIC CURVES TECHNICAL SPECIFICATIONS Sl.No Specification REF. Particulars Auxiliary Supply 45 to 170 VDC Current Input (rated) 5A AC Unbalance Current Input (rated) 1A AC Frequency 50 Hz VA Burden on CT Less than 0.5 VA VA burden on Aux Less than 15 Watts(energized)
  • Page 41 ANC 303 Page 5 of 7 TECHNICAL DATA & CHARACTERISTIC CURVES RELAY SETTINGS ANC 214 Settings Particulars General config. Trip Ckt Supervision (EN/DIS) Line CT Primary 5 to 1600A in steps of 5A Line CT Secondary 1 to 5A in steps of 1A Unbalance CT Primary 1 to 5A in steps of 1A Unbalance CT Secondary...
  • Page 42 ANC 303 Page 6 of 7 TECHNICAL DATA & CHARACTERISTIC CURVES TB DETAILS ANC 214 ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 43 ANC 303 Page 7 of 7 TECHNICAL DATA & CHARACTERISTIC CURVES RELAY CONFORMING STANDARDS The relay conforms to the following standards: Sl No. Standards Description UNCTIONAL EQUIREMENTS NDER URRENT IEC 60255-151 ROTECTION NSULATION OORDINATION EASURING ELAYS IEC 60255-5 ROTECTION QUIPMENT EQUIREMENTS ESTS EASURING...
  • Page 44 ANC 303 Page 1 of 4 TEST REPORT ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 45 ANC 303 TEST REPORT Page 2 of 4 1. RELAY CHARACTERISTICS & OPERATING VALUE TEST 1.1 OPERATING VALUE TEST FOR IDMT OCR IDMT setting Operating Value (A) Drop off value (A) Drop off / pick up (%) 20% = 1.0A 100% = 5A 120% = 6A Allowable tolerance limit is ±5%...
  • Page 46 ANC 303 TEST REPORT Page 3 of 4 2.2 CURRENT UNBALANCE PROTECTION Current unbalance Current Injected Delay in ms Observed Time in ms setting 2.5% 0.5A Allowable tolerance limit is ±5% 2.3 SWITCH IN CURRENT S/In setting Current Injected Delay in Sec Observed Time in Sec 20% = 1.0A 1.01...
  • Page 47 ANC 303 TEST REPORT Page 4 of 4 3. STATUS VERIFICATION Short TB-A 16 & TB-B 14 OUTPUT CONTACT STATUS STATUS INPUT VERIFICATION FDR BRKR AP/GP LOW ALARM Short TB-C 28&17 FDR BRKR AP/GP TRIP & LOCK Short TB- C 27&17 TRIP CIRCUIT FAIL Apply 110VDC TBA 10&19 ALUMINIUM INDUSTRIES LIMITED...
  • Page 48 ANC 303 Page 1 of 2 TROUBLESHOOTING ALUMINIUM INDUSTRIES LIMITED Relays Division...
  • Page 49 ANC 303 Page 2 of 2 TROUBLESHOOTING Under normal working conditions, the ‘PROTECTION HEALTHY LED’ provided in the front panel of the relay glows green. The same LED turns amber to recognize any fault inside the relay itself. Following are certain guidelines for the relay to identify the nature of fault and necessary checking procedures to be adopted at site so that relay can be rectified suitably.
  • Page 50 [IEC 60870-5-103 COMMUNICATION INTERFACE – ANC 303] May 1, 2016 1. PROTOCOL MAPPING SYSTEM FUNCTIONS IN MONITOR DIRECTIONS ASDU DESCRIPTION TYPE End of general interrogation Time synchronization According to main Reset FCB According to main Reset CU According to main Reset CU/Start/Restart STATUS INDICATION IN MONITOR DIRECTION ASDU...
  • Page 51 [IEC 60870-5-103 COMMUNICATION INTERFACE – ANC 303] May 1, 2016 FAULT INDICATION IN (MONITOR DIRECTIONS) ASDU DESCRIPTION TYPE  Breaker Failure (LBB)  Start/pickup IDMT  Start/pickup Switch In  Start/pickup Switch Out  Start/pickup Unbalance  IDMT Trip  Switch In ...
  • Page 52 [IEC 60870-5-103 COMMUNICATION INTERFACE – ANC 303] May 1, 2016 STANDARD INFORMATION NUMBERS IN CONTROL DIRECTION SYSTEM FUNCTIONS IN CONTROL DIRECTION ASDU DESCRIPTION TYPE Initiation of general interrogation Time Synchronization GENERAL COMMANDS IN CONTROL DIRECTION ASDU DESCRIPTION TYPE  (PULSE) LED RESET ...
  • Page 53 [IEC 60870-5-103 COMMUNICATION INTERFACE – ANC 303] May 1, 2016 3. DIGITAL CHANNEL(TAGS) INFORMATION IN ANC 303 ANC 303 FUN/INF SEMANTICS ACCORDING TO TAG INPUT/ POSSITION NUMBER POSSITION OUTPUT 180/84 GENERAL PICKUP OUTPUT 180/68 GENERAL TRIP OUTPUT 180/103 IDMT TRIP OUTPUT 180/104 SWITCH IN TRIP...
  • Page 54 ALUMINIUM INDUSTRIES LTD Relays division Kavinpuram, Vilappilsala (P.O) Thiruvananthapuram Kerala India-695 573 Ph: 0471-2379704, 2379503 Email: alindrelays@yahoo.com Subject to change without notice publishing: 01/2018 Issue: 1...

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Anc 303