AUTODA AD2019 Operation Manual
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AUTODA AD2019 Operation Manual

C1 weighing controller
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AD2019 C1 Weighing Controller
For: 16-Material Ration Batching Scale [Single-scale]
Ration Dumping [Loss-in-weight]
Operation Manual V9.3
Suzhou Autoda Automation Equipment Co., Ltd.

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Summary of Contents for AUTODA AD2019

  • Page 1 AD2019 C1 Weighing Controller For: 16-Material Ration Batching Scale [Single-scale] Ration Dumping [Loss-in-weight] Operation Manual V9.3 Suzhou Autoda Automation Equipment Co., Ltd.
  • Page 2 Preface Thank you very much for your purchase! This manual covers safety precaution, technical specifications, user interfaces, installation& connection, functions&operation and so on. In order to make the product running at its best, please read this manual in advance, and reserve it for the future reading. The technology update, function enhancement and quality improvement may lead to some differences between this manual and the physical product, please understand.

  • Page 3: Table Of Contents

    Contents 1. SAFETY PRECAUTION........................4 2. TECHNICAL SPECIFICATIONS....................5 3. USER INTERFACES......................... 7 3.1 U .........................7 OGIN NTERFACE 3.2 M ........................8 NTERFACES 3.3 B ..........................9 UTTON PERATION 3.4 D & Q ......................10 ISPLAY UICK ETTING 3.5 A ............................11 LARM IGNS 3.5.1 Alarm Messages.......................... 11 3.5.2 Prompt Messages.........................11 3.5.3 Error Messages..........................12 4.
  • Page 4 5. OPERATION PROCEDURE......................25 6. FUNCTIONS&OPERATION......................26 6.1 M ........................26 NTERFACE 6.2 M ........................27 UNCTION 6.3 F1 S ............................28 ETTINGS 6.3.1 Weighing Parameters........................28 6.3.2 Calibration Parameters........................ 30 6.3.3 Setpoint Parameters........................31 6.3.4 Working Mode Parameters......................32 6.3.5 Timer Parameters........................35 6.3.6 Communication Parameters......................38 6.3.7 Display Parameters........................39 6.4 F2 C ..........................

  • Page 5: Safety Precaution

    1. Safety Precaution Lithium Battery Installation  A Lithium battery should be equipped in the product. If it is not allowed to be transported together with the product because of embargo, please make a purchase according to the model offered by us and install it by yourself. Application environment ...

  • Page 6: Technical Specifications

    2. Technical Specifications Executing Standards   PRC GB/T 7724-2008《National Standard for Electronic Weighing Meter》.  PRC JJG 649-2016《National Verification Regulation for Digital Weighing Indicators (Weighing Indicators)》.  OMIL R76-1: 2006《Non-automatic Weighing Instruments》International Recommendation. ○  Accuracy Grade: Ⅲ . ...
  • Page 7 Digital Communication Interface   COM1[RS232]&COM2[RS485] for connecting Host IPC/PLC and LED Remote Display.  COM[RS232] for connecting RS232 Serial Printer with Baud Rate ‘9600bps’, Parity Check ‘None’, 8 Data Bits and 1 Stop Bit  USB1 for connecting USB mouse, downloading HMI software from U-disk and copying data to U-disk.

  • Page 8: User Interfaces

    3. User Interfaces 3.1 User Login Interface Name Operation Note User Login. Exfactory Passwords:  Operator: None. Operation ‘Main Menu / F5 User / Password / PSW 【Login】  Technician: -1. Set’ for Modifying Password.  Engineer: 0.  Administrator: 1. ...

  • Page 9: Main User Interfaces

    3.2 Main User Interfaces Parameter [906] ‘ ’ = ‘0: DUI’: User Interface Style Parameter [906] ‘ ’ = ‘1: GUI’: User Interface Style...

  • Page 10: Button Operation

    3.3 Button Operation Name Operation State Indicator Authorization Green: Auto state. Auto / Manual [Emergency Stop] switch. 【Auto】 Grey: Manual state. Green: Running state. Start. 【Start】 Grey: Stop state. Clear Alarm & Recover Running. 【Re-run】 Normal Stop [Last Batch]. Flashing Red. 【Stop】...

  • Page 11: Data Display & Quick Setting

    3.4 Data Display & Quick Setting Name Description Authorization [NET] Real-time Weight / Material Mn’s Feeding Weight [Weight Unit]. [LOSS] Dumping Weight. [GROSS] Gross Weight. [HI] Gross Weight Upper Limit Alarm. [Cycles] Batch Count. [▲]/[HI] Up Tolerance Alarm. [▼]/[LO] Low Tolerance Alarm. [Lack] ‘Lack of Materials in Feeding Hopper’...

  • Page 12: Alarm Signs

    3.5 Alarm Signs 3.5.1 Alarm Messages Message Alarm Cause Solution Gross Weight Upper Refer to parameter [204] ‘Gross Weight Upper Gross Weight ≥ Upper Limit. Limit Limit’. Up Tolerance Alarm. Refer to parameter [200] ‘Up Tolerance Limit’ Tolerance Alarm Low Tolerance Alarm. and [201] ‘Low Tolerance Limit’.

  • Page 13: Error Messages

    3.5.3 Error Messages Message Alarm Cause Solution RAM Fault The chip RAM is damaged. Replace the chip RAM. EEPROM Fault The chip EEPROM is damaged. Replace the chip EEPROM. Parameter Error The chip EEPROM is damaged. Replace the chip EEPROM. Weighing Signal Weighing signal reversed or not Connect the loadcell correctly.

  • Page 14: Installation&Connection

    4. Installation&Connection 4.1 Installation 4.1.1 Outline Size 7”[B] 7”[B] Outline Size Panel Cut-out Size Outline Size Front Panel Size Box Body Size Panel Cut-out Size Product W×H×D[mm] W×H[mm] W×H [mm] W1×H1[mm] 7”[B] 226.5×163×56 226.5×163 213×150 215×152 202.5×149×56 202.5×149 190×136 192×138 7”[S] 10.2”...

  • Page 15: Installation Mode

    4.1.3 Installation Mode Before installation the front end of the screw should be flat with the edge of the hook.

  • Page 16: Terminal

    4.2 Terminal 4.2.1 Terminal Diagram LOADCELL COM2 COM1 2+ G 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 2 3 4 8 9 10 11 12 2 3 4 8 9 10 11 12 13 4.2.2 Power Supply Terminal Description...

  • Page 17: Loadcell Terminal

    4.2.3 Loadcell Terminal Description LOADCELL Loadcell Port Weighing Signal [mV] Input -. Weighing Signal [mV] Input +. Excitation Voltage -. Excitation Voltage + [DC5V]. Unused. Unused. Shield Ground. 8~14 Unused. 4.2.4 Digital Communication Terminal Description Special for manufacturer. COM1 RS232 Digital Communication Port [Definable] Transmit Data [TXD].

  • Page 18: Analog&Switch Signal Terminal

    4.2.5 Analog&Switch Signal Terminal Name Description 0~10V Analog Output Port [Definable] AO1+ AO1 Output +. AO2+ AO2 Output +. AO Output -. Switch Signal Input Port [Valid with high-level input voltage 24V] Switch Signal Input 1. Switch Signal Input 2. Switch Signal Input 3.

  • Page 19: Di/Do Efactory Ssignment

    4.3 DI/DO Ex-factory Assignment DI [Valid with high-level input voltage 24V] Signal Name Description Auto/Manual. AUTO ON: Auto state. OFF: Manual state / Emergency Stop. Start. ‘Auto/Stop’ state: Start. START In ‘Auto/Running’ process: Clear Alarm. ‘Auto/Pause’ state: Clear Alarm & Recover Running. OFF→ON→OFF.
  • Page 20 DO [Transistor, Valid with high-level output voltage 24V] Signal Name Description DC24V Input -. M1 Feeding Permission. M2 Feeding Permission. M3 Feeding Permission. M4 Feeding Permission. M5 Feeding Permission. M6 Feeding Permission. M7 Feeding Permission. M8 Feeding Permission. M9 Feeding Permission. DO10 M10 Feeding Permission.

  • Page 21: Typical Application: M1~M8 Ration Batching System With 2-Speed Feeding

    4.4 Typical Application: M1~M8 Ration Batching System with 2-Speed Feeding 4.4.1 System Diagram for M1~M8 with 2-Speed Feeding Feeding Hopper M1-M8 。 。 。 Bulk Feeding Gate / Dribble Feeding Gate Loadcell Weighing Hopper Summing Box Mixer Dumping Gate Mixing Conveyor Mixing Conveyor Ready Control Box Weighing Controller...

  • Page 22: Di/Do Connection For M1~M8 With 2-Speed Feeding

    4.4.2 DI/DO Connection for M1~M8 with 2-Speed Feeding Selector Switch AUTO Auto/Manual Push Button START Push Button STOP Normal Stop [Last Batch] DUMP_I Push Button Manual Dump BELT_START Push Button Start Mixing Conveyor Push Button BELT_STOP Stop Mixing Conveyor BELT_RDY Mixing Conveyor Ready DO [Transistor] －...
  • Page 23 Bulk Feed M1_SP1 Bulk Feed M2_SP1 Bulk Feed M3_SP1 Bulk Feed M4_SP1 Bulk Feed M5_SP1 Bulk Feed M6_SP1 Bulk Feed M7_SP1 Bulk Feed M8_SP1 Dribble Feed M1_SP3 Dribble Feed M2_SP3 Dribble Feed M3_SP3 Dribble Feed M4_SP3 Dribble Feed M5_SP3 Dribble Feed M6_SP3 Dribble Feed M7_SP3 Dribble Feed M8_SP3 DUMP...

  • Page 24: Working Timing Diagram For M1 Single-Material With 2-Speed Feeding

    4.4.3 Working Timing Diagram for M1 Single-material with 2-Speed Feeding Net Weight T1: Delay to Cycle Zero Up Tolerance T2: Feeding Check Delay M1 Target Weight T3: Inflight Check Delay M1 Target - Inflight Low Tolerance T4: Delay to Close Dumping Gate T5: Delay After Dumping Gate Closed M1 Target –...

  • Page 25: Working Timing Diagram For M1~Mn Multiple-Material With 2-Speed Feeding

    4.4.4 Working Timing Diagram for M1~Mn Multiple-material with 2-Speed Feeding Net Weight T1: Delay to Cycle Zero T2: Feeding Check Delay T3: Inflight Check Delay T4: Delay to Close Dumping Gate T5: Delay After Dumping Gate Closed Mn Target Weight …...

  • Page 26: Operation Procedure

    5. Operation Procedure Connection & Power on Scale Setting Zero Calibration Load Calibration [Loss Calibration] Zero Auto-tracking Limit & Manual/Auto Zero Limit Setting Working Mode Setting Timer Setting Recipe Setting Other Settings Working Process Control...

  • Page 27: Functions&Operation

    6. Functions&Operation 6.1 Main Menu Interface...

  • Page 28: Main Menu Function

    6.2 Main Menu Function Main Menu Second Menu Description Authorization Scale Scale parameters setting. Calibration Calibration parameters setting. Setpoint Setpoint parameters setting. F1 Settings Mode Working mode parameters setting. Engineer Timer Timer parameters setting. Comm. Communication parameters setting. Display Main user interface parameters setting. Zero Calibration without loading on the scale to correct Zero Value.

  • Page 29: F1 Settings

    6.3 F1 Settings 6.3.1 Weighing Parameters Sign Range Default Description Weight Unit Weight Unit 0: UserSet; 1: g; 2: kg; 3: t 40101 4: lb[pound]; 5: oz[ounce] Decimal Point Position 0: 0 Decimal Point 1: 0.0 40103 Position 2: 0.00 3: 0.000 Scale Capacity Max.
  • Page 30 Sign Range Default Description Bulk Bulk Anti-vibration Filter1 Anti-vibration 40121 Filter1 is used for setpoint control of Bulk Feed. Filter1 Dribble Dribble Anti-vibration Filter2 Anti-vibration Filter2 is used for setpoint control of Dribble 40123 Filter2 Feed and stable weight display. Set Value Cutoff Frequency None...

  • Page 31: Calibration Parameters

    6.3.2 Calibration Parameters Sign Range Default Description Zero Auto-tracking Permission 0: OFF Zero 1: ON [Only after weight being stable and Auto-tracking the zero variation in ‘Zero Auto-tracking Time’ 40151 Permission is within the range of ‘Zero Auto-tracking Limit’, the result of Zero Auto-tracking will be valid] Zero Auto-tracking...

  • Page 32: Setpoint Parameters

    6.3.3 Setpoint Parameters Sign Range Default Description Up Tolerance Limit Up Tolerance = Final Feeding Weight – Target Up Tolerance 0.1~100.0 Weight. 1.0% 40201 Limit If ‘Up Tolerance > Target Weight × Set Value’, the DO switch ‘Up Tolerance Alarm’ will turn on automatically.

  • Page 33: Working Mode Parameters

    6.3.4 Working Mode Parameters Sign Range Default Description Application Mode 0: M1 Single-material Feeding Mode 1: M1-M2 Batching Mode 2: M1-M3 Batching Mode 3: M1-M4 Batching Mode 4: M1-M5 Batching Mode 5: M1-M6 Batching Mode 6: M1-M7 Batching Mode Application 0~15 7: M1-M8 Batching Mode 40301...
  • Page 34 Sign Range Default Description Dribble Feed Method 0: Continuous Dribble Feed 1: Jogging [DO outputs ON/OFF; AO outputs 40311 Method 0V/‘Dribble Feed AO Control Voltage’] 2: Intelligent t1 Dribble Jog 0.03 0.50 t1 Dribble Jog ON Time [s] 40313 ON Time ~9.99 t2 Dribble Jog 0.03...
  • Page 35 Sign Range Default Description Auto Correct Inflight Auto Correct 0: OFF 40323 Inflight 1: ON Cycles to Correct Inflight N Cycles to Correct 1~99 After Tolerance Alarm Count reached to N, Inflight 40325 Inflight Weight will be corrected automatically. Inflight Correction Limit Inflight If the absolute value of Tolerance exceeds this 1~60000...

  • Page 36: Timer Parameters

    6.3.5 Timer Parameters Sign Range Default Description T1 Delay to Cycle Zero [s] If Auto Zero (set via parameter [302]) is not necessary before feeding, the time T1 will not be delayed. T1 Delay to 0.00 T1 delaying process: If the delayed time is up to 1s, 2.00 40401 Cycle Zero...
  • Page 37 Sign Range Default Description T4 Delay to Close Dumping Gate [s] If Parameter [202] ‘Non-load Zero Range’ = 0: After the dumping gate opened, the condition ‘Gross Weight ≤ Non-load Zero Range’ will be ignored, after the time T4 delayed for ensuring all of the materials in the weighing hopper dumped T4 Delay to 0.00...
  • Page 38 Sign Range Default Description T8 Mixing Time Before Auto-dumping [s] Without the DO signal ‘Mixing Tank Dump’ being used, the mixer fixed is in the weighing hopper. Set value = 0: The mixer will not work before weighing hopper auto-dumping. Set value >...

  • Page 39: Communication Parameters

    6.3.6 Communication Parameters Sign Range Default Description Communication Communication Address 0~99 40801 Address COM1 Baud Rate COM1[RS232]/COM2[RS485] Baud Rate 40803 COM2 Baud Rate 0 : 9600bps; 1 : 19200bps; 2: 115200bps 40805 COM1/COM2 Parity Check COM1 Parity 40807 Check 0. None COM2 Parity 1.

  • Page 40: Display Parameters

    Sign Range Default Description COM[RS232] Printer COM[RS232] 0: Universal Microprinter Printer 1: CP2140 Barcode Printer [Unused] Auto Print Permission Auto Print 0: OFF Permission 1: ON Auto Print Format Auto Print Format 0: Batch Records Format1 1: Batch Records Format2 [Customized] 6.3.7 Display Parameters Sign Range...

  • Page 41: F2 Calibration

    6.4 F2 Calibration 6.4.1 Static Calibration Operation Steps:  Step1: Zero Calibration. Let the scale at unloading and static state, after the real-time weight display value being stable, press the button【Zero Cal.】to display and save the new If the new Zero Zero Value.

  • Page 42: Loss Calibration

    6.4.2 Loss Calibration Do Loss Calibration to correct Span Coefficient according to the weight of the materials dumped from the weighing hopper. Operation Steps:  Step1: Feed some materials into the weighing hopper, then stop the feeding process. After the real-time weight being stable, press【FeedEnd】to get AD0 Value Name...
  • Page 43  Step4: Press【Save】to display and save the new ‘Span Coefficient’ value. If the weight [the dumping weight of the materials dumped from the weighing hopper] is too small, the operation【Save】will be invalid. Sign Data Sign Data Big Digits Real-time Weight [Weight Unit]. Motion Weight is dynamic changing.

  • Page 44: F9 I/O Assignment

    6.5 F9 I/O Assignment 6.5.1 DO Assignment Sign Range Default Description DO Function Options 0: None 1: M1 Feeding Permission 2: M2 Feeding Permission 3: M3 Feeding Permission 4: M4 Feeding Permission 5: M5 Feeding Permission 6: M6 Feeding Permission 7: M7 Feeding Permission 8: M8 Feeding Permission 9: M9 Feeding Permission...
  • Page 45 Sign Range Default Description DO Function Options 41: Gross Weight Upper Limit Alarm 42: Tolerance Alarm 43: Up Tolerance Alarm 44: Low Tolerance Alarm 45: Auto-feed Timeout Alarm 46: Auto-dump Timeout Alarm 47: All Timeout Alarms 48: Lack of Materials Alarm 49: Overload Alarm 50: Mixing Tank Dump 51: Auto State...

  • Page 46: Di Assignment

    6.5.2 DI Assignment Sign Range Default Description DI Function Options 0: None 1: Auto/Manual [ON/OFF] 2: Start 3: Auto-dump Permission [ON/OFF] 4: Manual Dump [Bulk&Dribble] 5: Clear Alarm 6: Normal Stop [Last Batch] 7: Manual Zero 8: Pause 9: Recover Running 10: Manual Dribble Re-feed 11: E-stop [Emergency Stop] 12: Unused...
  • Page 47 Sign Range Default Description 41: M1 Lack of Materials 42: M2 Lack of Materials 43: M3 Lack of Materials 44: M4 Lack of Materials 45: M5 Lack of Materials 46: M6 Lack of Materials 47: M7 Lack of Materials 48: M8 Lack of Materials 49: M9 Lack of Materials 50: M10 Lack of Materials 51: M11 Lack of Materials...

  • Page 48: Ao Assignment

    6.5.3 AO Assignment Sign Range Default Description AO1 Signal 0: Gross Weight 1: Net Weight AO1 Signal 40755 2: Unused 3: Final Total Feeding Weight 4: Feed Control Bulk Feed AO1 Control Voltage [V] 0.00~10.00 5.00 40757 Bulk/Med Unused 0.00 0.00 40759 /Dribble AO1...

  • Page 49: Appendix A. Print Formats

    Appendix A. Print Formats Table 1. Batch Records  BATCH RECORD ------------------------ Starting Time of Auto-printing 2016-08-12 06:00:10 ------------------------ Batch No. PCS: 100.2kg M1 Feeding Weight M2 Feeding Weight 100.1kg … … … Mn Feeding Weight 100.0kg SUM: 800.2kg Total Feeding Weight ------------------------ PCS: #100...

  • Page 50: Appendix B. Register Table Of Host-Slave Modbus[Ascii/Rtu]

    Appendix B. Register Table of Host-Slave MODBUS[ASCII/RTU] Data Name Type Address Attr. Description [HEX] 40197 Bit=1: Material Selected Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Materials Selection for Long Bit7 03/10 Auto-Batching Bit8 Bit9 Bit10 Bit11 Bit12 Bit13 Bit14 Bit15 Working Recipe No.
  • Page 51 Data Name Type Address Attr. Description [HEX] Batch Count Long 41369 Long 41301 Long 41303 Long 41305 Long 41307 Long 41309 Long 41311 Long 41313 Long 41315 Totalized Weight Long 41333 Long 41335 Long 41337 Long 41339 Long 41341 Long 41343 Long 41345...
  • Page 52 Data Name Type Address Attr. Description [HEX] 41247 Bit0 1: RAM Fault Bit1 1: EEPROM Fault Bit2 1: Parameter Error Bit3 1: Signal Error Bit4 1: ADC Fault Bit5 1: Over ADC Range Bit6 1: Overload Alarm Bit7 1: Gross Weight Upper Limit Alarm State Long Bit8...
  • Page 53 Recipes Modification Step1: Select Recipe No. for Modifying. Data Name Type Address Attr. CMD [HEX] Description Recipe No. for Long 41997 03/10 0~99: Recipe No. 1~100 Modifying Step2: Modify Recipe Parameters. Ration Batching Material No. / Register Address Parameter Target Weight 42001 42007 42013...
  • Page 54 Parameter Range Default Description Ration Batching Material Mn Set value = 0: Material Mn will not participate in the batching 0~60000 1000 Target Weight process. Set value = 0: The DO switch ‘Bulk Feed’ will not participate in the feeding process. Set value >...

  • Page 55: Appendix C. Data Frame Format Of Continuous Sending [Ascii]

    Appendix C. Data Frame Format of Continuous Sending [ASCII] Table 1 FORMAT START DATA1 DATA 2 … DATA N Checksum Character CR LF See Table 3 ASCII 0DH 0AH Bytes How to get ‘Checksum’: Add all the ASCII values ahead of Checksum to get a single-byte hexadecimal data, then conver it to two ASCII values.
  • Page 57 2014F108-43 CPC16/042376 Suzhou AUTODA Automation equipment Co., Ltd. Add: Room 114, No. 25, Lushan Road, Huqiu District, Suzhou, China. Tel: 0086-512-68083646 Phone： +86 16605198827 Mail：AUTODA@szautoda.com, Katherine@szautoda.com Site：www.autoda.com.cn...

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