AUTOCAR Xspotter 2014 Operator's Manual
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AUTOCAR Xspotter 2014 Operator's Manual

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2014 Xspotter Operator Manual
Part Number: A9470015-004/000
autocartruck.com
Document Number: AWE 00054 Rev. 002

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  • Page 1 Operator Manual 2014 Xspotter Operator Manual Part Number: A9470015-004/000 autocartruck.com Document Number: AWE 00054 Rev. 002...
  • Page 3 The safe operation of any Autocar vehicle depends upon the manner in which it is operated, and Autocar will not be responsible for any damages caused by or in any way relating to the unsafe operation of an Autocar vehicle.
  • Page 4 This page left blank intentionally.

  • Page 5: Table Of Contents

    Table of Contents SAFETY DEFINITIONS .......................1 GENERAL INFORMATION ......................2 Basic Model..........................2 Information for the Owner ......................2 ACTT42 or ACTT64 .......................3 Autocar Solutions ........................3 SAFETY ............................4 General Safety Information ....................4 Operating the Vehicle ......................4 CNG Safety Information ......................4 CNG Fueling ........................4 Fire While Fueling ......................4...
  • Page 6 ACTT Xspotter Operator Manual VEHICLE DATA .........................10 Identification .........................10 Certification Labels....................... 11 VEHICLE ACCESS ........................12 Cab Entry, Exit and Seating Positions ..................12 General ..........................12 General Entry Guidelines ....................12 Driver Side Entry / Exit .....................13 Rear Entry / Exit .......................14 TILTING THE CAb ........................14 General ..........................14 Manual Cab Jack .........................15 Raising the Cab ........................15...
  • Page 7 ACTT Xspotter Operator Manual Condition of Visible Components ..................22 Step 5: Right Rear Vehicle Area ..................22 Exhaust System ......................22 Dual Wheels, One or Two Axles ...................22 Suspension (if equipped) ....................23 Right Rear Brake ......................23 Step 6: Rear of Vehicle Area ....................23 Frame Area ........................23 Lights and Reflectors ....................23 Air Tubing and Electrical Lines Visible from this Point ..........23...
  • Page 8 ACTT Xspotter Operator Manual Fuel Gauge ..........................41 Air Pressure Gauges “A” & “B” .....................42 WARNING AND INDICATOR LAMPS ..................43 Check Engine Lamp ......................43 Stop Engine Warning Lamp ....................43 Malfunction Indicator Lamp (MIL) (Diesel Only) ..............44 High Exhaust System Temperature ..................45 Diesel Particulate Filter ......................45 Communication Error......................45 Low Fuel Lamp........................46...
  • Page 9 ACTT Xspotter Operator Manual Instrument Light Dimmer Switch..................56 Windshield Wiper / Washer Switch ...................57 Switch Operation ......................57 Headlight Switch .......................58 Work Light Switch ......................58 Rotating Beacon Switch ....................58 Optional Switches ......................59 Axle Differential Lock Switch ....................60 Interaxle Differential Lock Switch ..................60 Heated Mirror Switch ......................61 STEERING COLUMN SWITCHES AND CONTROLS ............61 Turn Signal/Headlight Beam Change ...................61...
  • Page 10 ACTT Xspotter Operator Manual FUEL ECONOMY DRIVING ......................69 Build Specification and Equipment..................69 Driveline Combination ......................69 Tires .............................70 Gross Vehicle Weight ......................70 Accessories ..........................70 Service and Maintenance.....................70 Brakes ..........................70 Axles ............................70 Engine ..........................70 External Environment ......................70 Headwinds ...........................70 Air Temperature ........................70 Rain, Snow and Road Surface .....................71 Gradients..........................71 Driving Habits ........................71...
  • Page 11 ACTT Xspotter Operator Manual General ..........................82 Service Brakes .........................82 Park Brake ........................82 Compressed Air System ....................82 Service Brake Application ....................83 Park Brake Application and Function ...................84 Anti-Lock Brake System (ABS) ....................85 Automatic Traction Control (ATC) (Optional) ................86 Trailer Anti-Lock Brake System Warning Lamp ..............86 FIFTH WHEEL ..........................87 Fifth Wheel Boom Operation ....................87 Raising..........................87...
  • Page 12 ACTT Xspotter Operator Manual EMERGENCY INFORMATION ....................102 Towing Procedure ......................102 General ...........................102 Towing Instructions ......................103 TOC-8 877-973-3486 AWE 00054 Rev. 002...

  • Page 13: Safety Definitions

    ACTT Xspotter Operator Manual SAFETY DEFINITIONS NOTICE Before driving this vehicle, be certain that you have read and that you fully understand each NOTICE is used to address practices not and every step of the driving and handling related to physical injury which, if not information in this operator manual.

  • Page 14: General Information

    Information in this manual refers to Autocar vehicle. If necessary, your authorized Autocar components and designs. Information service facility will contact the manufacturer for...

  • Page 15: Actt42 Or Actt64

    Do Not Remove this manual from the vehicle. your vehicle back on the road as quickly as It contains important operational and safety possible in as little time as possible. Autocar is information that is needed by all drivers also committed to providing the best service, and owners of this vehicle.

  • Page 16: Safety

    CNG Safety Information However, due to differences in the size of drivers, their seating positions, the way that Many Autocar vehicles are powered by clean- they use and operate their vehicles, personal burning compressed natural gas (CNG). This preferences and other factors, no combination...

  • Page 17: Fuel Nozzles And Hoses

    ACTT Xspotter Operator Manual 4. All equipment involved in the fire should be tagged “Do Not Operate” until it has been certified as safe to use. Figure 4 Fuel Nozzle Malfunction If a fuel nozzle valve on the dispenser does not perform as expected: 1.

  • Page 18: Gas Release During Fueling

    ACTT Xspotter Operator Manual CNG Vehicle Accidents Gas Release During Fueling If gas escapes from the fuel nozzle during CNG fuel tanks are resistant to damage, but fueling, and no fire condition exists: the high pressure lines which connect them to the vehicle could be vulnerable in a traffic 1.

  • Page 19: Fire Extinguishing Procedures

    ACTT Xspotter Operator Manual Fire Extinguishing Procedures Fire Involving Trash or Other Debris If a small incidental fire occurs near any natural Quickly Assess the Situation gas fueling equipment, and the fire does not In the event of a CNG fire, the most practical involve the natural gas, attempt to extinguish way to extinguish the fire is to shut off the gas the fire with one of the fire extinguishers...

  • Page 20: Do Not Overload The Vehicle

    Complaints, Recalls and Investigations 1-800-333-0510 (or 1-613-993-9542 in the Ottawa, ON area) Mexico Autocar should be informed immediately if you believe the vehicle has a defect that could cause a crash, injury or death. Contact: Autocar, LLC P.O. Box 190 Hagerstown, IN 47346-0190 Or call Autocar at (1-877-973-3486).

  • Page 21: Modifications To The Vehicle

    Drilling is permitted in the frame rail web in If the Frame Structure Service Manual is not accordance with a specified hole spacing available, visit the Autocar online literature pattern. center at www.autocartruck.com to obtain a Consult an authorized Autocar service facility new copy of the manual.

  • Page 22: Engine Emissions Warranty Statement

    Autocar (Figure 8). The use of this number is very service facility, as the replacement of parts helpful when ordering parts for your vehicle.

  • Page 23: Certification Labels

    If, for any reason, a label is damaged, contact your Figure 10 Autocar service facility for a replacement. Figure 9 On the rear side of the door frame is the EPA Noise Emissions label and the Incomplete Vehicle label (Figure 10).

  • Page 24: Vehicle Access

    ACTT Xspotter Operator Manual VEHICLE ACCESS General Entry Guidelines Cab Entry, Exit and Seating CAUTION Positions General To avoid personal injury due to a slip and/ or fall, observe the following guidelines. DANGER bE SURE TO FOLLOW ALL OF THESE INSTRUCTIONS bEFORE ENTERING OR Never stand on the steps or any other EXITING THE CAb OR THE AREA bEHIND...

  • Page 25: Driver Side Entry / Exit

    ACTT Xspotter Operator Manual • Do not hold anything in your hands when entering or exiting the cab or the area behind the cab. Place log books, cups, clipboards, jackets, luggage, etc., on the cab floor or rear deck plate before entering or exiting.

  • Page 26: Rear Entry / Exit

    ACTT Xspotter Operator Manual Rear Entry / Exit WARNING Place any hand-carried items on the rear deck plates. Grasp the side grab handle with your Do not exit the vehicle until it has come left hand and the rear grab handle with your to a complete stop, the transmission is in right hand.

  • Page 27: Manual Cab Jack

    ACTT Xspotter Operator Manual Raising the Cab NOTICE The cab tilt controls are located on the frame (Figure 13). Place the front wheels in a straight ahead position before raising or lowering the cab. Failure to do so may result in damage to the cab steps if they contact the tire and wheel assembly.
  • Page 28 ACTT Xspotter Operator Manual Position Figure 16 Figure 14 DANGER The Cab Latch Hooks securing the cab to the Never rely on the hydraulic pressure to frame are at this point automatically released. hold the cab in a partially open position. This will be evident when the pins at the rear of Always use ensure the safety lock is the hydraulic latch extend from the latch body...

  • Page 29: Lowering The Cab

    ACTT Xspotter Operator Manual Lowering the Cab Lift the safety lock rod and pull it outward to clear the guide pin (Figure 17) located on the inside of the lock assembly bracket. It may be necessary to raise the cab slightly using the pump to relieve the tension on the safety latch.

  • Page 30: Pre-Trip Inspection And Daily Maintenance

    396.13 concerning federal requirements for or lubrication, refer to the service manuals vehicle inspection. Certain other laws may also or contact an Autocar service facility for the correct procedures, specifications and apply. intervals. Take your time going through the pre-trip inspection.

  • Page 31: Pre-Trip Inspection Quick List

    ACTT Xspotter Operator Manual Pre-Trip Inspection Quick List Approaching the Vehicle Inspect the vehicle in a circular manner as • Check under the vehicle for oil, fuel, coolant shown in Figure 21, Figure 22 and Figure 23. leaks or other signs of damage. •...

  • Page 32: Step 1: Left Side Of The Cab

    ACTT Xspotter Operator Manual Step 1: Left Side of the Cab Under Cab, Left Side (Cab Raised) Left Front Wheel • Check coolant hose condition. • Check condition of fan drive belts. • Check condition of wheel. Especially look • Check engine and surrounding areas for for cracks, bent or broken studs or missing coolant, oil and fuel leaks.

  • Page 33: Step 2: Front Of Cab Area

    ACTT Xspotter Operator Manual Step 2: Front of Cab Area Right Front Suspension Condition of Windshield • Check condition of spring, spring hangers, shackles, U-bolts; no cracks, breaks or • Check for damage and clean if dirty. shifting. • Check windshield wiper arms for proper •...

  • Page 34: Step 4: Right Battery And Exhaust Area

    ACTT Xspotter Operator Manual Step 4: Right battery and Exhaust Step 5: Right Rear Vehicle Area Area Battery Area • Open the battery box. Check that battery box is securely mounted to the vehicle. • Batteries are secured against movement. •...

  • Page 35: Suspension (If Equipped)

    ACTT Xspotter Operator Manual Step 7: Left Rear Area of Vehicle • Check wheel bearing and hub: no obvious leaks on the outside or inside of wheel. Dual Wheels, One or Two Axles Suspension (if equipped) • Check condition of wheels. Especially look •...

  • Page 36: Step 8: Left Saddle Tank And Hydraulic Tank Area

    ACTT Xspotter Operator Manual Step 8: Left Saddle Tank and Left Hydraulic Tank Hydraulic Tank Area • Tank securely mounted and not damaged or leaking. Diesel Vehicles • Hydraulic lines secure and not leaking. Left Fuel Tank • Check hydraulic tank sight gauge. The hydraulic level should be in the middle of •...

  • Page 37: Before Leaving The Parking Area

    NOTICE • Check coolant level in the coolant reservoir (Figure 24). Coolant should be visible in Autocar recommends the use of Chevron the sight glass on the side of the coolant Delo® Extended Life coolant. See coolant reservoir.
  • Page 38 ACTT Xspotter Operator Manual • Check oil level in the engine with the • Use only TranSynd™ heavy-duty automatic transmission fluid. See the transmission dipstick (Figure 25, Item [3]) located under manufacturer’s manual for instructions the cab. The oil level should be between the minimum and maximum marks on the regarding how to add oil and for the proper dipstick.
  • Page 39 ADD Sight Glass FULL Sight Glass Figure 26 biodiesel up to b20 (20%) may be used in Autocar vehicles with 2010 and 2013 diesel engines. Do not use any biodiesel concentration greater than b20 or engine damage may occur. • CNG/LNG Vehicles: Drain any collected oil from the engine fuel filter.

  • Page 40: Seats

    ACTT Xspotter Operator Manual SEATS • The windshield washer reservoir (Figure 28) is located on the right front General side under the cab. The reservoir is filled through the cap on top of the reservoir. If the seat installed in the vehicle is not •...

  • Page 41: Safety Features

    ACTT Xspotter Operator Manual SAFETY FEATURES A separate child restraint system should also be provided for each child weighing 50 lbs. Safety belts (25 kg) or less. It should meet the requirements General of FMVSS 213, “Child Restraint System.” Carefully read and follow all manufacturer’s DANGER instructions on installation and use.

  • Page 42: Operating The Safety Belt

    ACTT Xspotter Operator Manual To fasten the safety belt, pull the belt out from WARNING the retractor and insert the latch into the buckle (Figure 32). Verify proper lock of the latch by Fasten the safety belt before starting pulling on the latch. to drive.

  • Page 43: Inspection

    ACTT Xspotter Operator Manual Inspection If a Komfort Latch™ (Figure 33) is used on the safety belt, always adjust the belt so that Check the belts, buckles, latch plates, there is a maximum of 1 in. (25 mm) of slack retractors, anchors and guide loops to ensure between the belt and chest (about two fingers’...
  • Page 44 ACTT Xspotter Operator Manual Check the web wear at the buckle/latch area WARNING (Figure 35). The webbing must be closely examined to determine if fraying, extreme Failure to properly inspect and maintain wear or cuts are present in the webbing. Cuts, the safety belts can cause serious fraying or excessive wear would indicate the personal injury or death.
  • Page 45 ACTT Xspotter Operator Manual Check to make sure that the D-loop web The retractor web storage device is mounted guide is rotating properly (Figure 37). If the on the B-pillar, just behind the door in the guide is not rotating properly, the webbing cab (Figure 39).

  • Page 46: Important Facts About Safety Belts In Heavy Trucks

    Note: When the safety belt is not in use, been determined necessary, be certain that the clip should be in the OPEN position it is replaced only with an Autocar original to allow the safety belt to retract to its replacement safety belt. See your authorized proper position.

  • Page 47: Safety Equipment

    ACTT Xspotter Operator Manual Safety Equipment Safety triangles and fire extinguishers (Figure 43) are available as optional equipment. Safety triangles and fire extinguishers are located in the cab. Before operating the vehicle, familiarize yourself with the availability of safety equipment and its location.

  • Page 48: Instruments And Controls

    ACTT Xspotter Operator Manual INSTRUMENTS AND CONTROLS Dashboard Overview Vehicle Operation Before driving this vehicle, locate instruments and controls, and become thoroughly familiar with their operation. After starting and when driving, always check that the instrument readings are normal (Figure 44, Item [1]). Instrument location is shown in Figure 45. Instrument Cluster HVAC Control Panel Warning Lamps...

  • Page 49: Warning Indicators

    ACTT Xspotter Operator Manual Warning Indicators Warning Indicator Lamp locations are shown in Figure 46. CHECK STOP ENGINE ENGINE BRAKE TRANS TRANS PRESSURE WAIT TO COMM ERROR START Diesel Particulate Filter Lamp 11 High Exhaust System Temperature Check Engine 12 Park Brake Applied Stop Engine 13 Malfunction Indicator Lamp Brake Pressure...

  • Page 50: Speedometer / Odometer

    (km/h). The ECM can be recalibrated to compensate for any change to tire size, or other changes in the vehicle driveline. Recalibration of the ECM is performed by your authorized Autocar or Cummins® service facility. Figure 48 The odometer is a liquid crystal display (LCD) mounted in the lower speedometer face.

  • Page 51: Tachometer (Optional)

    (620 kPa). If the oil pressure remains below the normal operating range, the engine should be checked for problems by your authorized Autocar or Cummins® service facility. The low oil pressure warning limit is dependent on the engine manufacturer’s electronic program.

  • Page 52: Engine Coolant Temperature Gauge

    Do not attempt to drive the vehicle or run manufacturer’s operator’s manual. The the engine until a qualified Autocar service temperature range for the coolant will vary representative can diagnose the problem. depending on the type of engine, load,...

  • Page 53: Fuel Gauge

    ECM, use the ignition LNG trucks is supplied by the upfitter and switch shut the engine off. does not utilize Autocar components. After allowing the engine to cool, an engine The fuel gauge (diesel engines only) restart can be attempted. The engine electronic...

  • Page 54: Air Pressure Gauges "A" & "B

    ACTT Xspotter Operator Manual Air Pressure Gauges “A” & “b” FUEL ONLY The system air gauges (Figure 56 and Figure 57) are connected to the front and rear FUEL circuit reservoirs via the gateway module on LEVEL the chassis. When the system is full, the two gauges should register equal air pressure.

  • Page 55: Warning And Indicator Lamps

    ACTT Xspotter Operator Manual WARNING AND INDICATOR If the oil pressure, coolant level or coolant LAMPS temperature returns to normal operating range, power will gradually increase to full again. Stop Check Engine Lamp at the first safe place where the problem can be checked.

  • Page 56: Malfunction Indicator Lamp (Mil) (Diesel Only)

    ACTT Xspotter Operator Manual High Exhaust System Temperature NOTICE The High Exhaust System Temperature (HEST) Lamp (Figure 61) will illuminate when The operator should not continually the exhaust system is operating above normal override the system, since serious temperatures, or when the exhaust system is damage to the vehicle’s engine could going through active regeneration.

  • Page 57: High Exhaust System Temperature

    If low fuel pressure engine, transmission or ABS or Autocar MUX or temperature (LNG only) is detected, engine system, the Comm Error Warning Lamp power will be derated.

  • Page 58: Low Fuel Lamp

    ACTT Xspotter Operator Manual brake Pressure Warning Lamp The Brake Pressure Warning Lamp (Figure 66) will illuminate when either front or rear air brake system pressure drops below 65 psi (450 kPa). LOW FUEL An alarm will sound when the lamp illuminates. TEMP When the pressure goes above 65 psi (450 kPa) in both primary and secondary brake...

  • Page 59: Brake Pressure Warning Lamp

    ACTT Xspotter Operator Manual High beam Indicator Lamp Transmission Warning Lamp When the high beams are activated, the High The Transmission Warning Lamp Beam Lamp (Figure 67) illuminates blue. (Figure 69) will illuminate when a fault within the transmission is detected. The Transmission For information on switching between high Warning Lamp will illuminate with an audible and low beam, see “Turn Signal / Headlight...

  • Page 60: Transmission Warning Lamp

    If the Wait to Start Lamp (Figure 74) is illuminated after starting, further diagnosis is required. DO NOT START THE ENGINE. Have the problem diagnosed by an authorized Autocar service facility. Figure 71 WAIT TO For more information, see “Automatic Traction Control (ATC) (Optional)”...

  • Page 61: Charging System Warning Lamp

    ACTT Xspotter Operator Manual Optional Instruments For more information, see “Electrical System / General Safety Guidelines” in this manual. Voltmeter, Optional Safety belt Lamp With the key ON and the engine OFF the The Safety Belt Lamp (Figure 76) illuminates optional voltmeter (Figure 78) indicates battery red as long as the driver’s safety belt is not voltage.

  • Page 62: Manifold Pressure Gauge, Optional

    ACTT Xspotter Operator Manual Pyrometer, Optional Engine Oil Temperature Gauge, Optional An optional engine pyrometer (Figure 80) indicates the exhaust temperature, which helps the operator get the best efficiency from the engine. Variations in engine load can cause the exhaust temperature to vary. For example, high exhaust gas temperature is the result of prolonged engine lugging or over-fueling.

  • Page 63: Engine Oil Temperature Gauge, Optional

    ACTT Xspotter Operator Manual Transmission Oil Temperature, Forward-Rear and Rear-Rear Axle Oil Optional Temperature, Optional Figure 83 Figure 82 The optional transmission oil temperature gauge (Figure 82) is connected to the transmission ECU via the gateway module on the right frame rail. Do not let the oil temperature remain in the red area for a long period of time.

  • Page 64: Brake Application Air Pressure Gauge, Optional

    Methane Fume Detector, Optional CAUTION The vehicle may be equipped with an optional Autocar methane fume detector (Figure 86). A sudden increase in oil temperature that The detector utilizes two sensors, one mounted is not caused by a load increase may in the cab and another located beneath the cab indicate mechanical failure.

  • Page 65: Methane Fume Detector, Optional

    Check that the sensor is connected and that the wiring is not frayed or cut. Should this condition persist, have the problem diagnosed by an authorized Autocar service facility. Methane Fume Detector Fault Detection Should an internal failure occur, the unit fault...

  • Page 66: Methane Fume Detector Fault Detection

    ACTT Xspotter Operator Manual WARNING The methane fume detector is meant to serve as a supplement to standard safety practices which should be carried out around explosive gases. Inspect all compartments, check all gas fittings and connections and smell for methane gas fumes at all times.

  • Page 67: Right Hand Instrument Panel

    ACTT Xspotter Operator Manual RIGHT HAND INSTRUMENT PANEL Trailer Air Supply Valve DC Accessory Power Port Park Brake Valve Instrument Lamp Dimmer Control Windshield Wiper/Washer Switch Ignition Switch Climate Controls Headlamp Switch Ashtray Work Lamp Switch Transmission Range Selector Rotating Beacon Switch (4th Generation Shown) Cigar Lighter Optional Switch Locations...

  • Page 68: Ignition Switch

    ACTT Xspotter Operator Manual Ignition Switch Cigar Lighter The Ignition Switch (Figure 89) consists of a To operate the Cigar Lighter (Figure 90), keyed ignition switch. Key positions are OFF, press in the center until it stays in. The heater element heats up and the lighter pops out ACC (accessories), IGN (ignition) and STR when it is ready for use.

  • Page 69: Windshield Wiper / Washer Switch

    ACTT Xspotter Operator Manual Windshield Wiper / Washer Switch The wiper/washer functions are operated by the Windshield Wiper/Washer Switch (Figure 92). The wipers are equipped with an intermittent wipe function as standard. Note: The wiper motor contains a built-in protective thermal switch that will shut the motor down if it is overloaded.

  • Page 70: Headlight Switch

    ACTT Xspotter Operator Manual Headlight Switch The Headlight Switch (Figure 93) controls parking lights and headlights. It is a three- position toggle switch, turning on parking lights, cab marker lamps and taillights in the middle position, and turning on headlights in the upper position.

  • Page 71: Optional Switches

    ACTT Xspotter Operator Manual Optional Switches DANGER The instrument panel can be fitted with a number of optional switches and controls. The The operator should avoid physical features included will depend on the options contact with the exhaust system at all and operating conditions for which the truck times, as extreme heat is often is configured.

  • Page 72: Axle Differential Lock Switch

    ACTT Xspotter Operator Manual Figure 99 Interaxle Differential Lock Switch Figure 98 The Interaxle Differential Lock is used to Axle Differential Lock Switch provide additional traction in conditions where all drive wheels are slipping. The Interaxle The Axle Differential Lock eliminates one Differential Lock, when engaged, locks the wheel spin on slippery surfaces and improves forward-rear and the rear-rear axle together,...

  • Page 73: Heated Mirror Switch

    ACTT Xspotter Operator Manual STEERING COLUMN SWITCHES NOTICE AND CONTROLS Turn Signal/Headlight beam Engage the Interaxle Differential Lock only when the vehicle is stationary. Never Change engage the Interaxle Differential Lock when a wheel is spinning. Damage to the axle may result. For additional information, see “Axle and Interaxle Differential Locks”...

  • Page 74: Hazard Light Switch

    ACTT Xspotter Operator Manual Hazard Light Switch Air Horn The hazard or four-way warning circuit is The air horn control (Figure 104) is located activated by pulling out the tab under the turn above the driver side door. The cord is pulled to activate the air valve, feeding air to the signal lever until it locks in place (Figure 102).

  • Page 75: Cab Ventilation

    ACTT Xspotter Operator Manual ENGINE START AND Cab Ventilation OPERATION Do not park the vehicle and let the engine run or idle for more than 10 minutes with the Starting the Engine ventilation system control switch in the OFF position. Even with the ventilation system on, Note: For cold weather starting, see “Cold running the engine while parked or stopped for Weather Start and Operation”...
  • Page 76 ACTT Xspotter Operator Manual 4. Turn on the ignition by turning the key 6. When the engine has started, it takes switch to IGN (Figure 106). Some lamps a while to send lubricating oil to all illuminate in a routine check that shows bearings, shafts and between pistons and that bulbs and systems are OK.

  • Page 77: Starting Procedure For Cng Engines

    Do not use ether starting fluids on period until the fuel warms adequately. engines supplied in Autocar vehicles. Using starting fluid can cause an explosion, resulting in damage to the engine, personal injury or death.

  • Page 78: Gas Engines

    Winterfront (Not Recommended) operating practices, maintenance procedures, lubrication or fuel. Certain accessories such Autocar does not recommend the use of as an engine block heater can make winter winterfronts, shutters or any other shield in operation easier. Contact your authorized front of the grille or radiator package.

  • Page 79: Engine Operation

    Idling fastener tightness is also recommended during the break-in period. The engines in all Autocar vehicles have Engine Shutdown System electronically controlled minimum and maximum engine speeds. The low idle speed is DANGER...

  • Page 80: Uphill Operation

    ACTT Xspotter Operator Manual Note: Avoid excessive idling. If the vehicle Uphill Operation is parked for more than five minutes, stop For best performance, allow engine speed to the engine. An engine can burn from 0.5 reach the bottom of the rated torque range - 1.0 gallons (2 - 4 liters) of fuel per hour before downshifting.

  • Page 81: Downhill Operation

    ACTT Xspotter Operator Manual FUEL ECONOMY DRIVING Downhill Operation The absolute fuel consumption (counted in NOTICE miles per US gallon (mpg) or liters per 100 kilometers (L/100 km) for highway driving and Do not exceed the manufacturer’s gallons per hour (gph) or liters per hour (lph) recommended maximum engine speed.

  • Page 82: Tires

    • Faulty fan thermostat/clutch Use the Autocar-recommended preventive External Environment maintenance (PM) program that Autocar has developed for your vehicle. This ensures Under unfavorable conditions, the external optimal energy efficiency from all components environment can have a negative effect on that are important to fuel consumption.

  • Page 83: Rain, Snow And Road Surface

    ACTT Xspotter Operator Manual Rain, Snow and Road Surface Starting the Engine A wet road surface increases rolling resistance Start the engine according to the instructions and, thereby, fuel consumption. Slush will in this manual and the Cummins® Owners increase consumption even more. In certain Manual.

  • Page 84: Diesel Emissions System

    ACTT Xspotter Operator Manual DIESEL EMISSIONS SYSTEM Diesel Exhaust Fluid 2010 and 2013 Diesel Engines DEF is the reactant necessary for the functionality of the SCR system. It is a carefully Emissions Systems blended aqueous urea solution of 32.5% high ®...

  • Page 85: Diesel Exhaust Fluid (Def) Reservoir

    ACTT Xspotter Operator Manual DEF Level Indicator Operation Diesel Exhaust Fluid (DEF) Reservoir The 2010 and 2013 diesel engine-equipped The DEF Level Indicator bar scale vehicles are fitted with either a five-gallon or a (Figure 110) is located directly below the fuel ten-gallon reservoir for the diesel exhaust fluid.

  • Page 86: Aftertreatment System Regeneration Operator Interface

    ACTT Xspotter Operator Manual When the level is between 10 and 20 percent, When the DEF reservoir is empty and the the Low DEF Lamp will illuminate amber engine IS INTENTIONALLY shut down by the and the far left segment of the LED bar will operator or is shut down due to extended idle, illuminate red.

  • Page 87: Displays During Regeneration

    ACTT Xspotter Operator Manual Displays During Regeneration Level Zero At the beginning, during normal engine operation when the DPF is empty (Level Zero), Passive Regeneration can occur if exhaust temperatures are high enough. Stationary or Parked Regeneration with the vehicle mounted switch would be disabled because the DPF Lamp is not illuminated.

  • Page 88: Level One

    ACTT Xspotter Operator Manual Level One As the DPF collects soot throughout the duty cycle, it will move past the threshold where the ECM will determine that Active Regeneration is necessary. The ECM monitors the DPF restriction by using the value of the DPF differential pressure sensor.

  • Page 89: Level Two

    ACTT Xspotter Operator Manual Level Two If the pressure drop across the filter increases to a point equal to 65% plugged Level Two (Figure 113), the ECM will request the DPF Lamp to flash and a moderate derate of the engine will occur.

  • Page 90: Level Three

    ACTT Xspotter Operator Manual Level Three Level Three is triggered when the filter reaches the state when it is 70% plugged (Figure 114). At this level a severe engine derate is initiated, Fault Code 1921 is set, and the engine can shut down within 60 minutes.

  • Page 91: High Exhaust Temperature (Hest) Lamp

    ACTT Xspotter Operator Manual High Exhaust Temperature (HEST) The Check Engine Lamp and Stop Engine Lamp Warning Lamp are used in conjunction with the DPF Lamp and HEST Lamp to signify driver During normal operation, if an Active action. Regeneration event is requested by the The DPF Soot Level can be checked at any ECM, the HEST Lamp (Figure 116) may time as one of the scrollable parameters on the...

  • Page 92: Transmission

    ACTT Xspotter Operator Manual TRANSMISSION Automatic Transmission General; Shift Selector DANGER The ACTT Xspotter is equipped with an automatic transmission. The operator’s before starting the engine, set the park manual for this component is supplied by the brakes and place the transmission in manufacturer.

  • Page 93: Transmission Control And Lights

    ACTT Xspotter Operator Manual Transmission Control and Lights DANGER Transmission Warning Functions See “Transmission Temperature Warning Do not operate the vehicle when there Lamp” and “Transmission Warning is a malfunction in the compressed air Lamp” in this manual for information on system.

  • Page 94: General

    ACTT Xspotter Operator Manual Compressed Air System DANGER The vehicle brakes are a dual-circuit compressed air brake system. There are two Do not release the park brake or attempt independent circuits (“A” and “B”) with a single to move the vehicle until brake air set of controls (brake pedal, park brake valve pressure in both circuits is at least and optional lever work brake).

  • Page 95: Service Brake Application

    ACTT Xspotter Operator Manual Service brake Application When applying the service brakes, press the brake pedal as firmly as speed and road conditions permit. It is not good practice to apply the service brakes lightly and then increase pressure. Instead, apply firmly and ease off the brake pedal as the speed is reduced.

  • Page 96: Park Brake Application And Function

    ACTT Xspotter Operator Manual Park brake Application and Function To apply the park brake, engage the service brakes and pull out the yellow PARKING BRAKE knob (sometimes referred to as the park brake valve) (Figure 120). To release the park brake, engage the service brakes and push in the park brake valve.

  • Page 97: Anti-Lock Brake System (Abs)

    ACTT Xspotter Operator Manual • There will be a fluctuation in the air There is a sensor installed in each wheel pressure gauges. on a monitored axle. The sensors transmit • The engine may stall if the operator information to the ABS control module. The attempts to put the vehicle in motion.

  • Page 98: Automatic Traction Control (Atc) (Optional)

    Autocar service wheel spin to occur. facility to repair the AbS or brake system. Automatic Traction Control (ATC)

  • Page 99: Fifth Wheel

    ACTT Xspotter Operator Manual FIFTH WHEEL The fifth wheel boom control lever (Figure 127, Item [1]) is located in the cab on The fifth wheel (Figure 126) couples the the right-hand console. Operation of the boom trailer’s kingpin to the tractor and supports the requires the tractor to be in NEUTRAL, with trailer’s forward weight.

  • Page 100: Fifth Wheel Kingpin Latch Operation

    ACTT Xspotter Operator Manual Fifth Wheel Kingpin Latch Operation SAFETY INSTRUCTIONS The fifth wheel is equipped with a cab- controlled, air actuated latch that opens the The fifth wheel is equipped with a kingpin jaws. The control valve is located in the secondary lock for on-highway use.

  • Page 101: Basic Trailer Spotting Procedure

    ACTT Xspotter Operator Manual 7. Once adequate ground clearance has DANGER been achieved from the trailer landing gear, shift the tractor into REVERSE, The fifth wheel secondary lock must be release the brake treadle and back into engaged during on-highway use of the the kingpin jaws until engagement is felt.
  • Page 102 ACTT Xspotter Operator Manual 9. Once fully connected to the trailer, shift 12. Apply the foot brake treadle fully and then the tractor into NEUTRAL and raise the push in the parking brake control (yellow) boom using the boom control lever. Raise and the trailer air supply (red);...

  • Page 103: Electrical System

    Repair work on the electrical system must be done by trained Failure to repair a malfunction in the professionals. Your authorized Autocar electrical system can result in serious service facility has the right tools and trained damage due to vehicle fire.

  • Page 104: Battery Jump-Starting And Charging

    ACTT Xspotter Operator Manual When disconnecting battery terminals, always If the engine needs to be started immediately, disconnect the main ground terminal (negative) use starting batteries. Connect the cables as first. When reconnecting, always connect the follows: main ground terminal (negative) last. 1.

  • Page 105: Welding

    ACTT Xspotter Operator Manual Before welding on the vehicle, electrical WARNING power needs to be disconnected and some components must also be disconnected: Always wear eye protection when working around batteries to prevent WARNING the risk of injury due to an explosion or contact with sulfuric acid.

  • Page 106: Electrical Center

    ACTT Xspotter Operator Manual Electrical Center • Welding cables should not be allowed to lay on, near or cross over any electrical wiring The electrical system’s breaker and relay or electronic component during the welding boxes (referred to herein as “fuse boxes”) are procedure.
  • Page 107 ACTT Xspotter Operator Manual Fuse Box 3 (FB3) provides protection for the circuits outside the cab and is mounted on the LH frame rail behind the engine (Figure 133, Item [3]). 1 Hydraulic Control Valve Fuse Box 3 (FB3) 2 Transmission Control Module (TCM) Figure 133 autocartruck.com AWE 00054 Rev.

  • Page 108: Breakers And Relays

    ACTT Xspotter Operator Manual Power Port breakers and Relays Auto-reset and manual-reset circuit breakers Two power ports are located next to the shift are standard equipment on the vehicle. Auto- selector and may be used to power cellular reset breakers can be reset by cycling the phone chargers and other 12V DC low-current ignition switch on and off.

  • Page 109: Power Steering System

    ACTT Xspotter Operator Manual POWER STEERING SYSTEM General The power steering system consists of an integrated gear and hydraulic power cylinder, hydraulic/power steering pump and the hydraulic fluid reservoir (Figure 135 or Figure 136). Depending on the front axle rated load, there may be a hydraulic assist cylinder on the other side from the main gear, to help with the steering load.

  • Page 110: Axles And Wheels

    ACTT Xspotter Operator Manual Axle Differential Lock Use Periodically check the power steering fluid reservoir and keep it filled to the proper level The Axle Differential Lock allows the operator with the recommended fluid. On vehicles to lock the left and right drive wheels together with assist cylinder or two steering axles, to reduce or eliminate wheel spin on poor the hydraulic reservoir is much larger than...

  • Page 111: Engagement And Disengagement

    ACTT Xspotter Operator Manual NOTICE The Interaxle Differential Lock must DIFF never, under any circumstances, be LOCK engaged when in a wheel-spin situation. Engage the lock ahead of the slippery area. If already slipping, stop the wheels, engage the lock and then continue. If the Interaxle Differential Lock is engaged UNLOCK when the wheels are spinning, the...

  • Page 112: Wheels And Tires

    Paint can flake off from these Wheel changes should be done by an surfaces, causing the nuts to lose their grip and authorized Autocar service facility because of the wheel to loosen. wheel size, equipment needed and procedures DANGER used.

  • Page 113: Inflating Tires

    Loose wheel bearings could cause DANGER premature tire wear and possibly affect vehicle handling. See your authorized Autocar service facility for proper wheel bearing service. Tires and wheels must be serviced only by a qualified technician. Do not attempt to perform this work yourself.
  • Page 114 The system must be filled with air to release the park brake or the park brake springs must be caged. For information on releasing the park brakes, contact your local authorized Autocar service facility. Figure 142 877-973-3486 AWE 00054 Rev. 002...
  • Page 115 ACTT Xspotter Operator Manual Note: The power steering does not function when towing a vehicle with a disabled engine. Towing Instructions NOTICE If the vehicle becomes disabled, it is very important to tow it properly. Failure to do so can cause damage to the frame and body parts.
  • Page 116 ACTT Xspotter Operator Manual Notes: 877-973-3486 AWE 00054 Rev. 002...
  • Page 118 Autocar Industries, LLC 551 South Washington Street Hagerstown, IN 47346 www.autocartruck.com © Autocar Industries, LLC 2013 Part Number: A9470015-004/000 Printed In U.S.A. Document Number: AWE 00054 Rev. 002...

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