QUICK INTELLIGENT EQUIPMENT ET8383 Instruction Manual

3-axis desktop dispensing robot

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ET8383

3-Axis Desktop

Dispensing Robot

Instruction Manual

Table of Contents

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Summary of Contents for QUICK INTELLIGENT EQUIPMENT ET8383

Page 1 ET8383 3-Axis Desktop Dispensing Robot Instruction Manual...
Page 2 Thank you very much for purchasing this Robot. This operation manual describes the features and operation of the robot. The detailed describes about the teaching and processing may refer to the operation manual of the “Teach Pendant”. Before using, read the manual thoroughly for proper use of the robot. Store the manual in a safe easily accessible place for future reference.
Page 3: Table Of Contents
Contents Ⅰ.Safety Instruction ............................1 1.1 Safety symbol ............................1 1.2 Unpacking and inspection ........................2 Ⅱ.Summary ............................... 4 2.1 Features ..............................4 2.2 Specifications ............................5 2.3 Parts Description ..........................6 2.3 Dimension ............................7 Ⅲ.Connection and Use ............................8 3.1 Connection ............................
Page 4 Ⅴ.Troubleshooting and Maintenance ......................30 5.1 Trouble shooting and analysis ......................30 5.2 Maintenance and inspection ....................... 31 5.2.1 Cooling fan maintenance ......................34 5.2.2 Emergency stop button maintenance ..................34 5.2.3 Robot moving mechanism maintenance ................. 34 5.2.4 Shift Maintenance ........................34 5.2.5 Regular Maintenance ......................
Page 5: Ⅰ.safety Instruction
Ⅰ.Safety Instruction Make sure the operator has read the operation manual and other materials thoroughly, so that all problems can be solved, thus minimizing damage during operation. To start operation of the robot, turn on the power switch of the robot controller device.
Page 6: Unpacking And Inspection
device.  While the procedure paused, must inspect before manual operation.  Before starting the operation, make sure that there is no person or obstacle in the robot’s working area.  Avoid falling the fittings or having an accident, please take the device and fittings by help.
Page 7 ① Put carton packing on the floor vertically, tear up the fixed film. ② Open the top cover, take fittings in the plastic foam ③ Take off plastic foam, two or more than two people hold up the device, carry to appropriate station. All fittings are in the table as follow.
Page 8: Ⅱ.summary
Ⅱ.Summary The dispensing robot is high-precision automatic dispensing equipment with three shafting. The system provides users with convenient programming instruction, larger storage space, fast processing speed, rich parameter setting and effective flow control, which can improve production capacity. According to actual production requirement, on the premise of meet the motion performance index, the optimization design was carried out on the product structure, to meet the requirements of flexible.
Page 9: Specifications
2.2 Specifications Equipment Mode ET8383 Power supply 220V AC, 50/60Hz Power consumption 200W Axis Number X (mm) Y (mm) Movement Range (max) Z (mm) R (deg) X (mm/sec) 0.1~800 Y (mm/sec) 0.1~800 Movement Speed Z (mm/sec) 0.1~300 R (degree/sec) X/Y/Z (mm) ±0.01...
Page 10: Parts Description
Temperature 0～40℃ Operating Ambient Humidity 20％～90％ (No condensation) Width Dimension(mm) Depth Height 重量 Note: Ensure that your power supply data agrees with the information on the nameplate of the machine! 2.3 Parts Description Item Part Name Item Part Name Axis Stepper motor (with...
Page 11: Dimension
Syringe assy Right start key Y Axis close loop stepper motor Nozzle position correction device +synchronous belt Jig baseplate Teach pendant Left start key 2.3 Dimension Front view Left view Top view 3D view...
Page 12: Ⅲ.connection And Use
Ⅲ.Connection and Use 3.1 Connection 1. 5-pin socket: spare socket, 3.2.3 Five-pin Socket Instruction. 2. DB37port: spare output port, refer to 3.3 Instruction about DB37 socket. 3. DB9port: spare output port, refer to 3.4 Instruction about DB9 socket. 4. 7-pin socket: connect to dispensing controller, refer to 3.2.4 Seven-pin Socket Instruction. 5.
Page 13: Four-Pin Socket Instruction
3.2.2 Four-pin Socket Instruction The following list describes the function of 4-pin socket, it is connected to key box. 4-pin socket Pin NO. Pin’s name Instruction of pins Remark It’s used to connect to “start/pause” Main inputting 4 signal Min4 button.
Page 14: Seven-Pin Socket Instruction
5-pin socket Pin NO. Pin’s name Instruction of pins Remark 24VDC Power supply“+” Power supply“-” Ein9 X Axis X Axis home sensor signal Ein10 Y Axis Y Axis home sensor signal Eout9 Enable Enable calibration signal NOTE: * If the customers need special function, the input and output signal can be set again. 3.2.4 Seven-pin Socket Instruction The following list describes the pins function of the seven-pin socket.
Page 15: Circuit Instruction Of Db37
Definition Definition of Corresponding I/O Corresponding I/O of DB37 DB37 pins interface of DB37 interface of DB37 pins Eout8 Ein8 Eout7 Ein7 Eout6 Ein6 Eout5 Ein5 Eout4 Ein4 Eout3 Ein3 Eout2 Ein2 Eout1 Ein1 Ein16 Eout16 Ein15 Eout15 Ein14 Eout14 Ein13 Eout13 Ein12...
Page 16: Instruction About Db9 Socket (Option Port)
Connection of DB37 plug 3.4 Instruction about DB9 socket (option port)
Page 17: Pins Instruction Of Db9
3.4.1 Pins Instruction of DB9 Item Pins Function Item Pins Function 9P-1 No connection 9P-6 No connection 9P-2 9P-7 TX(Transmitter signal ) 2-485A 9P-3 9P-8 RX(Receiver signal) 2-485B 9P-4 9P-9 No connection No connection 9P-5 GND(power supply “0V”) 3.5 Instruction of Input & Output ...
Page 18: Io Function Definition
Mout1 Dispensing signal Mout2 Working output signal Main output port Mout4 Cylinder signal Mout5 Only valid in the pulse control mode 3.5.1 IO Function Definition 1. In the “Input Config 2” displaying window, it can set the input interface: Input Port Optional Function Min1 --, Shortcut001, Origin BTN, Safe flag-1, Safe flag-2...
Page 19 --, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2, Ein03 Shortcut 007, Lack fault, Block fault, Temp fault, Temp\Feed fault, Pressure flag --, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2, Ein04 Shortcut 008, Lack fault, Block fault, Temp fault, Temp\Feed fault, Pressure flag --, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2,...
Page 20 --, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2, Ein15 Shortcut 266, Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS, Pressure flag --, Origin BTN, Stop BTN, Start BTN, Foot BTN, Safe flag-1, Safe flag-2, Ein16 Shortcut 267, Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS, Pressure flag...
Page 21 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4 Eout3 Eout4 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4 Eout5 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4 Eout6 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4 Eout7 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4 --, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4...
Page 22: Io Function Instruction
Namely, “Eout8+ 1” is the output interface “Eou09”. “Eout8+ 2” is the output interface “Eou10”. “Eout8+ 3” is the output interface “Eou11”, etc. 3.5.2 IO Function Instruction Input signal function Function Instruction N/A. Input the reset signal into the unit by corresponding signal pin, and Origin BTN the unit will run the reset (ORG) operation.
Page 23 Input the signal “temp fault” into the unit by corresponding signal Temp fault pin and the unit comes into the process, such as stop working, alarming etc.. Input the signal “temp/feed fault” into the unit by corresponding Temp/Feed fault signal pin and the unit comes into the process, such as stop working, alarming etc..
Page 24: Debugging Steps
Once the nozzle 3 comes to run the program, the output is in Nozzle 3 conducting state, or else not. Once the nozzle 4 comes to run the program, the output is in Nozzle 4 conducting state, or else not. When the unit comes into the normal ready state, the output is in Ready flag conducting state, namely, once receiving the “START”...
Page 25: Operation Of First Time
Inspect if the power supply is standard requirements or not. Inspect if the device is grounding standard or not. Make sure there is no person or obstacle in the robots working area. Inspect if the moving parts was fixed. Inspect if the emergency stop switch was pushed or not. Inspect if the power switch was OFF or not.
Page 26 1) Press2to enter File List menu. 2) Press F1to create a new file. 3) Press F2 to edit the new file, 4) Press ENT to save it, see picture. 5) Press F2 to enter Points List menu. 6) Press +/- to enter Insert menu and press 1 to enter Point menu.
Page 27 1 The speed (machine steps) can be adjusted by changing it. 2 All axis can be moved manually by clicking “X-“, “X+” or “Y-“, “Y+” or “Z-“, “Z+”. 7) Press F4 to enter Point parameter menu. 8) Press 2 to set parameters and press ENT to enter. 9) Press F2 to enter into parameters menu.
Page 28: Interrupt And Continue
11) Press F3 button and the teach pendant will test if the program is out of the limit range. If it disappear DATA CORRECT, you can operate the follow steps. If it don’t disappear DATA CORRECT, you must back and edit the program. 12) Then you can run the program after press ENT.
Page 29 Lack material alarm* A/B/C/D Stop immediately Block material alarm* A/B/C/D Stop immediately Caution：  If it was interrupted by emergency stop, you can continue after dismiss the emergency stop and reset.  The above “interrupt type” is effective in the processing mode, and at the teaching mode and debugging mode, the “interrupt type”...
Page 30: Ⅳ. Operation Panel Instruction
Ⅳ. Operation Panel Instruction 4.1 Introduction ① ② ① Display area Display communication\version information. ② Operation button Operation button functions list: ITEM FUNCTION ITEM FUNCTION Wire back button Y axis position (+)/(-) Nozzle purge button Z axis position (+)/(-) Wire feeder button(used Speed control button...
Page 31: Main Menu (With Teach Pendant Cord)
4.2 Main menu (with teach pendant cord) ● Connect the power cord to the power supply. ● Connect teach pendant line from operation panel. ● Display version and communication information, see picture 4.3 Main menu (disconnect teach pendant cord) Disconnect teach pendant cord from operation panel and it will automatic enter into Work Mission menu, see following picture: ①...
Page 32: Loop Menu
4.3.1 Loop menu Press button to enter into Loop menu. Press button to change the digital; press button to change the number. 4.3.2 S-point menu ① ③ ② Press button to enter into Home calibration menu. ① Speed smbol Press the SHIF button to select Low/High/Medium speed. ②...
Page 33: Temperature Calibration Menu
4.3.3 Temperature calibration menu Press SHIF button for 3s to enter into the temperature calibration menu. Press button to change the digital; press button to change the number.
Page 34: Ⅴ.troubleshooting And Maintenance
Ⅴ.Troubleshooting and Maintenance 5.1 Trouble shooting and analysis Item Trouble shooting Reason Measure Please check Dismiss the emergency BTN and The unit can’t reset. emergency BTN was pressed press the ORG BTN. or not. If the unit’s accurate decreased, reduce the speed and it will be The Z axis unit Out of the weight or the remission.
Page 35: Maintenance And Inspection
Item Trouble shooting Reason Measure shaking while 2. The lead screw was not 2. Adjust the place of the lead moving. concentricity with the motor. screw. 1. The belts loosen. 1. Adjust the motor’s place for The belts slipped. 2. There is some lubricating tightening the belt.
Page 36 ● Daily Maintenance 1) Hold the bottom plate of dispensing robot when move it. Don’t hold the X axis, in case of damaging the precision. 2) Over weight of platform will damage the equipment. 3) Unscrew the screws of RS-232 communication interface, plug out the teach pendant. 4) Do not drop off the teach pendant in case of damage.
Page 37 equipment. Check whether it is curving or position skewing. Robot every axle √ √ √ √ √ Please repair or position. send to repair station if necessary. Lubrication Refer to lubrication √ √ condition. instruction. Inspecting with power on Items Position Routine Monthly...
Page 38: Cooling Fan Maintenance
Maintenance Maintenance part Maintenance items Remarks Fans. Make sure fans are working. Appropriate. Power on Emergency stop button. Check motion. Appropriate. Servo start 5.2.1 Cooling fan maintenance If cooling fans work abnormally, temperature will increase and lead to trouble shooting. Cooling fans will working after power on, please check fans and flow so that estimate the cooling fans are working regularly.
Page 39: Oil-Water Separator Maintenance
completed with the help of relevant personnel. Monthly maintenance should include weekly maintenance items. Some items of heavy workload can be completed with the help of relevant personnel and technicians. After half a year or one years running, all the motion parts must have been worn, and the capabilities of other motionless parts will change too.
Page 40: Maintenance Of Ball Screw
② Push the block for a round trip so that all the beads can be lubricated. ③ Repeat ①&②, inspect whether grease adhere to the end of track. 5.2.8 Maintenance of ball screw 1.Inject grease with grease gun by many times. Roll the screw spindle half-turn after injecting one time. Do not inject rated grease, otherwise, it will not be lubricated completely.
Page 41 QUICK INTELLIGENT EQUIPMENT CO., LTD. ADD: NO.11, FengXiang Road, Wujin High-Tech Industrial Development Zone, Jiangsu, China TEL: 86-519-86225678 FAX: 86-519-86558599 POSTCODE: 213167 WEBSITE: www.quick-global.com...