Reinco TM7-30 Series Operation, Parts & Service Manual

Power mulcher

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TM7-30 SERIES POWER MULCHER

SAFETY, OPERATION, PARTS & SERVICE

MANUAL

REINCO INC.

TOLL FREE (800) 526-7687

PO BOX 512

PHONE (908) 755-0921

PLAINFIELD, NJ. 07061-0512

FAX (908) 755-6379

www.reinco.com

sales@reinco.com

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Page 1 TM7-30 SERIES POWER MULCHER SAFETY, OPERATION, PARTS & SERVICE MANUAL REINCO INC. TOLL FREE (800) 526-7687 PO BOX 512 PHONE (908) 755-0921 PLAINFIELD, NJ. 07061-0512 FAX (908) 755-6379 www.reinco.com sales@reinco.com...
Page 2: California Proposition 65 Warning
Every attempt has been made to make this manual complete, accurate and up-to-date. However, all information contained herein is subject to change due to updates and design modifications. All inquiries concerning this manual should be directed to REINCO INC. CAUTION: The following information is IMPORTANT to the HEALTH and SAFETY of your employees.
Page 3 FORWARD PAGE 1 REINCO MODEL TM7-30 SERIES POWER MULCHER FORWARD MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 5 From a horticultural point of view, mulch can cover a wide variety of organic materials. Pine bark, wood chips, pine straw, peat, and hay or straw are typical. At REINCO, our concern has been with the processing of the last two products in a useful productive form.
Page 8: Recognize Safety Information
Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life. If you do not understand any part of this manual and need assistance, contact Reinco directly. CONCENTRATE ON YOUR JOB Daydreaming, worrying about other problems or other improper operation of a machine could cripple you for life.
Page 9: Wear Protective Clothing
The potential for fire always exists. The combination of fuels, heat from engines,and clean dry straw increase the risk. Have a fire extinguisher near the work area. Learn to look for it before you begin working. Always keep the machine clean of chaff and debris. MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 10 PAGE 8 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL NEATNESS IS IMPORTANT Keep the floor of your work area clear of bales or flakes of mulch, twine, scrap and trash that could cause you to stumble. Falling or slipping can result in painful or perhaps even fatal injuries.
Page 11: Practice Safe Maintenance
The electrical systems of engines can be a source of high voltage. Never touch electrical wires or components when engine is running. Never attempt to start the engine by shorting across the starter solenoid. MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 12: Dispose Of Waste Properly
DISPOSE OF WASTE PROPERLY Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with Reinco equipment include such items as oil, fuel, coolant, filters, batteries, emulsified asphalt, tackifier and fertilizers . Use leak proof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.
Page 13: Know Your Machine
Make sure all towing systems are operational and in good order. Never attempt to hitch machine without using leveling jack. It is imperative that common sense and good judgment be employed when operating this machine. MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 14 PAGE 12 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 16 UNPACKING The TM7-30 Series Power Mulcher is normally shipped unpacked on a flat bed truck. Some units, however are shipped palletized or crated to accommodate other methods of transport. If it is received in the original factory packaging, your new Power Mulcher Model TM7-30 may require some light assembly.
Page 17: Pre-Operation Inspection
OPERATION PAGE 15 ASSEMBLY The TM7-30 Series Power Mulcher is normally shipped fully assembled. Look the machine over to insure that all items appear to be installed and secured. On some occasions, assemblies must be broken down for shipment. WARNING! INSTALL BEARING GUARD BEFORE OPERATING.
Page 18 PAGE 16 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL MOUNTING Model TM7-30 can be secured to any flatbed truck or trailer and is compact enough to be carried in a standard pickup truck. The ideal working position is in the back of the bed and on the shoulder side of the road with the load tray extending toward the mulch supply.
Page 19: Engine Break-In
5 The engine has been set to a maximum operating speed of 2400 RPM. Do not exceed or set speed higher, as wear from excessive vibration may occur. MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 20 PAGE 18 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL ENGINE OPERATING CAUTIONS 1 The engine has been set to a maximum operating speed of 2400 RPM. Do not exceed or set speed higher, as wear from excessive vibration may occur.
Page 21 This adjustment in output should be coordinated with position, and travel speed to achieve the desired application rate. The crew should quickly adapt to a comfortable routine which will be clearly recognizable in the increased productivity. MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 22 PAGE 20 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL ANCHORING MULCH Mulch can be either "glued down" with tackifier, held down with netting, or "cut" into the soil with an implement. Originally, emulsified asphalt was predominantly used for holding mulch in place. Although...
Page 23 7 As the pump forces oil through the system, the entrained air will cause a squealing noise. After a few minutes this will cease. The system is now primed. Disengage the drive belt clutch. Close the boom valve, then drain and store the pick-up tube in it's holder. MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 24 PAGE 22 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL CLEAN-UP After use, the system must be flushed. Fuel oil or cutback waste oil should be used for this purpose. Here are the steps to follow: Remove pick-up tube from the asphalt and drain into a 5 gallon container of flushing liquid.
Page 25 When done with the job, turn the machine off and remove the adapter assembly and suction cover. Clean out any residual material remaining in the beater drum, then replace the feed tray. MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 26 PAGE 24 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 27 MAINTENANCE & SERVICE PAGE 25 REINCO MODEL TM7-30 POWER MULCHER MAINTENANCE AND SERVICE MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 28: About Warranty
REINCO servicing dealer. If your REINCO dealer is not an authorized engine dealer, and the problem is engine related, contact an authorized engine service center. Call REINCO or your dealer for the name of your nearest engine service location.
Page 29: Warranty
MAINTENANCE & SERVICE PAGE 27 WARRANTY The following warranty statement is provided to illustrate Reinco's typical Warranty. To the extent that there may be inconsistencies between this statement and that provided by the order Terms and Conditions, the order Terms and Conditions shall apply.
Page 30: Maintenance Overview
Always install in matched pairs. If one side of a chain station needs replacement the other side will need to be replaced shortly also. Standard commercially available chain is not suitable for operation in the Power Mulcher. Use beater chain purchased from Reinco or a Reinco Authorized Dealer only! MANUAL 33000900 ©...
Page 31 If a gap is measured in the side of the driven flange this indicates that either the blower housing assembly has shifted to one side or the driven shaft has shifted at the end opposite the engine. MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 32 PAGE 30 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL If misalignment is detected, determine whether to adjust the blower shaft or engine [shim as required]. Make the adjustment, then re-measure the two coupling flanges. If the gap is eliminated, tighten all bolts and again check alignment.
Page 33: Trailer Assembly
JACK: Oil tongue jack periodically. Wipe dirt from retracting leg. Inspect locking pin and spring assembly for wear. Replace worn components as necessary. LIGHTS: Routinely inspect and insure all lights are operational each time the unit is hitched. MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 34: Winterizing And Storage
PAGE 32 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL TIRES: Check inflation pressure weekly to insure maximum life and tread wear. Check for tire wear frequently. (Note: Once a wear pattern is established, it will continue even when cause is corrected).
Page 35: Maintenance Schedule
EVERY 100 HOURS: TUNE UP ENGINE. CHANGE ENGINE OIL. REPLACE AIR CLEANER CARTRIDGE. LUBRICATE BLOWER SHAFT BEARING(S). DO NOT OVER GREASE BEARINGS! For specific engine maintenance instructions, please refer to the engine manufacturer's manual. MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 36: Drive Coupling Alignment
PAGE 34 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL DRIVE COUPLING ALIGNMENT SERIES 50 COUPLINGS When aligning the coupling, it is important that the centerline of the driven shaft be true to the centerline of the engine shaft. Wear on the flex element due to the axial and radial misalignments will be avoided with proper alignment.
Page 37 6. 8 Using a thread locking resin, torque the set screws on the shaft flange securely. Check that all fasteners are securely torqued. Replace coupling guard and bearing end shaft guard. MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 38 PAGE 36 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL DRIVE COUPLING ALIGNMENT SERIES X02 COUPLINGS When aligning the coupling, it is important that the centerline of the driven shaft be true to the centerline of the engine shaft. Wear on the flex element due to the axial and radial misalignments will be avoided with proper alignment.
Page 39 When operating with knives installed it is important to inspect these regularly for wear. Do not operate with broken or damaged knives. *(NOTE: Flail Knife set with 2 Link chain P/N 83271120). MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 40 PAGE 38 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL EMULSION PUMP SERVICE INSTRUCTIONS VIKING PUMP GG-195 HL-195 DISASSEMBLY Remove the head and O-ring gasket. Avoid tilting the head down, as the idler may slide off. 2 Remove the idler from the idler pin. If the idler pin is worn, the head, idler pin and the idler bushing should be replaced.
Page 41 Loosen the POPPET lock nut and back out adjusting screw until spring LOCKNUT pressure is released. Remove bonnet spring guide, spring and poppet from the valve body. ADJUSTMENT SCREW MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 42 PAGE 40 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 43 PARTS LISTINGS & SCHEMATICS PAGE 41 REINCO MODEL TM7-30 POWER MULCHER PART PICTORIALS MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 44 PAGE 42 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 45: Replacement Parts
Identify the part(s) by item number using the pictorial schematic provided. Match the item number to the list, and identify the part required by stock number. Contact your REINCO dealer for price and availability. Parts may be ordered directly from the factory, outside of dealer territories.
Page 46 PAGE 44 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 47 DISCHARGE BOOM MODEL TM7-30 DISCHARGE ELBOW TRANSITION ASSEMBLY BEATER DRUM LOAD TRAY FAN HOUSING COUPLING MODEL TM7-30X DISCHARGE BOOM TRANSITION ASSEMBLY DISCHARGE ELBOW SLIDE TRAY FIXED TRAY HITCH RUNNING GEAR TONGUE JACK MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 48 PAGE 46 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL DECALS - EQUIPMENT LABELING & APPLIQUÉS MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 49 DECAL - 'WARNING' WHEEL TORQUE SA0101.30 NON-SKID TAPE KIT 00181000 DECAL - 'GASOLINE' ONLY 00182000 DECAL - 'DIESEL' ONLY 00241000 DECAL - NOTICE - REINCO SALES & SERVICE ID2600.11 SERIAL NUMBER NAMEPLATE MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 50 PAGE 48 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL BOOM DETAILS CURRENT STYLE STYLE 13.1 MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 51 TM(X/A) DISCHARGE BOOM - TRLR (INCL. SPRAY PIPE) HA7120.01 BOOM HINGE GA7001.01 HINGE GASKET GA7001.04 THROAT SEAL 30101020 SEAL STRAP FA1122.05 ¼-20 x 5/8 HHCS FA1122.06 ¼-20 x 3/4 HHCS FA1241.01 ¼-20 NYLON INSERT NUT CP1000.02 HANDLEBAR CAP PLUG MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 52 PAGE 50 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL DISCHARGE ELBOW DETAILS CURRENT STYLE STYLE CURRENT STYLE S/N 3701 AND AFTER ITEM PART NUMBER DESCRIPTION 30123000 ELBOW FA0667.94 RIVET ¼ - U x ½" (7/32" HOLE) 30541030 SEAL BACKUP PLATE...
Page 53 30111050 CLAMP RING (SPLIT) FA1122.05 ¼-20 x 5/8 HHCS FA0330.01 ¼ SPLIT LOCKWASHER 30951000 BEARING CAP PLATE FA2244.01 ½-20 NYLON INSERT JAM NUT 30961000 CAP PLATE CHAFF DEFLECTOR GA7001.15 CAP PLATE GASKET MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 54 PAGE 52 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL LOWER UNIT DETAILS - W4-1770 ENGINE 19 20 14 15 MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 55 PRECLEANER FOAM 25.6 FI0180.16 HOSE CLAMP #28 25.7 FI0180.20 HOSE CLAMP #32 NOTE : REPLACEMENT AIR CLEANER ELEMENTS : DONALDSON # P10-1275 (P181050); FRAM# CAK 256; AC# A297C (SHORT); BALDWIN # PA-1690FN MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 56 PAGE 54 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL LOWER UNIT - 3KR1 ENGINE 31 32 13 14 15 16 MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 57 RADIATOR DEBRIS SCREEN 07921020 SCREEN BRACKET FA1112.06 ¼-20 x 3/4 SHOULDER WING SCREW FA1281.02 ¼-20 BLIND NUT 30891050 RADIATOR ENCLOSURE BRACKET 30894040 RADIATOR ENCLOSURE MOUNT 30891060 INSTRUMENT PANEL BRACKET 31701000 ELECTRIC SHUTDOWN KIT MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 58 PAGE 56 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL LOWER UNIT - F3L-1011 ENGINE 24 25 MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 59 STUB SHAFT SA09990027 1-3/4" 30392090 OIL COOLER COVER IN3601.00 HOUR METER 30391030 HOUR METER BRACKET 30391010 THROTTLE LINKAGE CO6210.00 THROTTLE CONTROL CABLE ASSEMBLY CO6295.00X THROTTLE BALL CONNECTOR ASSEMBLY SH0650.02 COMPRESSION MOUNT 30381020 ISOLATION FRAME MEMBER MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 60: Drive Train Components
PAGE 58 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL DRIVE TRAIN COMPONENTS 6.1 6.2 6.3 6.4 7.1 6.2 MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 61 DRIVE COUPLING ASSEMBLY (S/S) #50 REF. pg: 56, 32 CO8513.10 DRIVE COUPLING ASSEMBLY (F/W) #124273 REF. pg: 56, 33 CO8514.10 DRIVE COUPLING ASSEMBLY (F/W) #50 REF. pg: 57, 32 FA0724.40 ALIGNMENT LOCK RIVET 3/8" (DRIVE) MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 62 PAGE 60 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL HAYES #50 DRIVE COUPLING ITEM PART NUMBER DESCRIPTION CO8446.30 COUPLING ASSEMBLY COMPLETE CO8446.34 CENTER MEMBER WITH RING CO8446.35 CENTER MEMBER ONLY - NEOPRENE CO8446.36 METAL RING ONLY CO8446.32 FLANGE ONLY 1-7/16 B 3/8 KW KE9002.12...
Page 63 SUREFLEX STYLE 10 ITEM PART NUMBER DESCRIPTION CO8454.00X COUPLING ASSEMBLY COMPLETE CO8472.21 INSERT WITH RING #10E CO8472.24 DRIVER COUPLING FLANGE #10S 1-3/4" B 3/8 KW CO8472.27 DRIVEN COUPLING FLANGE #10S 1-7/16 B 3/8 KW MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 64: Running Gear
PAGE 62 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL TM7-30X RUNNING GEAR MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 65 BEARING - OUTER CONE L44649 AX5103.40 RACE - OUTER CUP L44610 AX5103.41 BEARING - INNER CONE L68149 AX5103.42 RACE - INNER CUP L68111 AX5103.43 GREASE SEAL 10-4 NTL 442251 5.10 AX5201.20 WHEEL NUT 6-80 MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 66 PAGE 64 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL TM7-30X RUNNING GEAR & RELATED PARTS 5200 LB CAPACITY IDLER - S/N 3699 AND BEFORE ITEM PART NUMBER DESCRIPTION AX5105.20 AXLE ASSEMBLY 5200# 6-5.5 HUBS�� AX5105.10 AXLE ASSEMBLY 5200# 4-9.4 HUBS��...
Page 67 ITEM PART NUMBER DESCRIPTION ELEC AX5103.62 HUB AND DRUM ASSEMBLY 8-201-90 6-5.5 AX5110.10 BRAKE ASSY LH 23-105DXQ 12 x 2 AX5110.08 BRAKE ASSY RH 23-106DXQ 12 x 2 S/N 3070 - 3700 MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 68: Trailer Components
PAGE 66 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL TM7-30X TRAILER COMPONENTS 1 6 17 21 22 23 24 11 12 13 18 MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 69 22.1 30811020 FEED TRAY ADAPTER 22.2 HA7131.10 U-CLAMP 30821000 FEED TRAY - SLIDING 30811011 TRAY LOCK BAR 24.1 HA7150.02 HAIR PIN COTTER BR2022.03 BREAK AWAY SWITCH BR0501.02 BRAKE CONTROLLER 12V ELEC #2030 MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 70 PAGE 68 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL OPTIONAL EMULSION SPRAY SYSTEM 30 29 28 23 22 MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 71 PI3815.82 WASHER PI2851.03 ELBOW 45° 3/8 BMI 31291010 DISCHARGE HOSE 3/8" x 6' HO7770.53 SWIVEL CONNECTOR ½"M x 3/8"FM 31291020 SUCTION PICKUP HOSE 1" x 7'6" HO7771.10 SWIVEL CONNECTOR 1"M x 1"FM MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 72 PAGE 70 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL TM7-30 TACKING SYSTEM PUMP PARTS ITEM PART NUMBER DESCRIPTION PU5443.01 MECHANICAL SEAL ASSY (2-473-003-999) PU5443.02 ROTOR & SHAFT (3-564-200-012) PU5443.03 IDLER & BUSHING (3-417-200-553) PU5443.04 O-RING (2-551-001-860) PU5443.05 HEAD & IDLER PIN (3-336-200-015) PU5443.06...
Page 73 EXTENSION HOSE KIT 8" x 25' 30108030 COUPLER 33009300 DEBRIS VACUUM KIT 31681010 VACUUM ADAPTER GA7003.01 GASKET 31681020 MAKE UP AIR COVER 31681030 BEATER DRUM INTAKE ADAPTOR 33009400 VACUUM HOSE KIT 8" x 25' (NO ADAPTOR) MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 74 PAGE 72 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 75 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL PAGE 73 NOTES MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 76 PAGE 74 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL NOTES MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...
Page 77 REINCO TM7-30 SAFETY OPERATION PARTS AND SERVICE MANUAL PAGE 75 MANUAL 33000900 © REINCO INC. 1998 REVISED 3/98...

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