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Strong Manufacturing FillerMate Owner's Manual

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Type: Fillermate
Model Number:
Serial Number:
1
Strong Manufacturing Company, Inc.
P.O. Box 8068
2301 University Drive
Pine Bluff, Arkansas 71611-8068
Phone: 870-535-4753
Fax: 870-535-4843

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Summary of Contents for Strong Manufacturing FillerMate

  • Page 1 Type: Fillermate Model Number: Serial Number: Strong Manufacturing Company, Inc. P.O. Box 8068 2301 University Drive Pine Bluff, Arkansas 71611-8068 Phone: 870-535-4753 Fax: 870-535-4843...
  • Page 2 Owner’s Manual For The Strong Manufacturing Company, Inc. FillerMate Strong Manufacturing Company, Inc. P.O. Box 8068 2301 University Drive Pine Bluff, Arkansas 71611-8068 Phone: 870-535-4753 Fax: 870-535-4843...

  • Page 3: Table Of Contents

    Table of Contents Preface Safety 6-10 A. Electrical B. Machinery and Guards C. Material Pump and Hose D. Mixer E. Water 9-10 F. Catwalk Strong-Mate Mixer III. Strong-Master Pump 12-14 A. Packing Chamber 13-14 B. Dismantling and Installing Pump Drive Machine Installation 15-17 A.

  • Page 4: Preface

    Company’s technical or engineering department can answer questions in a timely manner. With its patented double drum mixer, the Strong Fillermate mixes materials quickly and thoroughly with minimum degradation of lightweight aggregates. The special mixer also promotes air entrainment within the mix to maximize material yields.
  • Page 5 However, for particular applications some units are designed to operate at 460 VAC. The intent of this manual is to promote the best use of the Strong Fillermate by providing component description, operation and maintenance procedures, a troubleshooting guide and most importantly, safety instructions.

  • Page 6: Safety

    Important General Safety Information The Strong Fillermate machine was specifically designed to mix and pump special pre-blended material slurries. It is also capable of mixing and pumping other materials blended on site. In addition to the usual hazards of machinery, several special hazards are involved in these operations. Please read and pay close attention to the following SAFETY INFORMATION.

  • Page 7: Machinery And Guards

    B. Machinery and Guards 1. Read all “WARNING” and “CAUTION” signs before starting machine. 2. Never operate machine with worn or loose parts, or with parts needing replacement 3. Warning: Do not remove mixer guard or grate or put hands or tools in mixer at any time without shutting down the power supply and locking it in the off position.

  • Page 8: Material Pump And Hose

    8. The machine should be kept as clean as possible. Material should not be allowed to build up on warning signs, instructions, gauges, etc. 9. Guards are designed for specific purposes and should never be altered in any way. 10. Machines set on casters should always be blocked in place to prevent machine from movement during operation.

  • Page 9: Mixer

    D. Mixer 1. Never stick hands, arms, tools, etc. through the mixer inlet grate or discharge door. 2. Always lock and tag electrical power disconnect off before removing mixer grate. Replace the grate before reconnecting power. 3. Warning: The mixer safety kill switch is connected to the mixer and detects the presence of the mixer grate.

  • Page 10: Catwalk

    3. Use only water that is suitable for drinking. 4. Disconnect water from machine at end of shift; drain water meter and water lines, if a possibility of freezing exists. Cleaning, Repairing, Servicing And Adjusting Prime Movers, Machinery And Equipment Section 3314 –...

  • Page 11: Strong-Mate Mixer

    Strong-Mate Mixer Drawing #386000620 The Strong-Mate Mixer is a completely innovative idea in mixers, designed for mixing most varieties of cementitious materials. The mixer is designed to give a maximum amount of agitation, and complete dispersement of the particulate ingredients and admixtures in as short a mixing cycle as is possible. To accomplish this, two inter-connected fixed drums are attached and include two self-wiping, ribbon paddles that counter-rotate.

  • Page 12: Strong-Master Pump

    The pumping elements for the Fillermate consist of a #80 rotor and stator connected to the suction housing. This rotor-stator combination is capable of producing 400 PSI pressure when new. Pressure of this amount will not be encountered during normal operations, UNLESS a “plug”...

  • Page 13: Packing Chamber

    The bearing housing is pregreased at the factory and should not require additional lubrication more than once a year. The standard power supply for the standard Fillermate pump is a 7 ½ horsepower, 230-460 VAC, 3 phase, A.C. electric gear motor.

  • Page 14: Dismantling And Installing Pump Drive

    will not reach the packing and rapid wear of the packing will occur. The chrome on the drive shaft should be inspected for wear and cleaned or replaced. Excessive grooving or lack of chrome indicates a need to replace the drive shaft. B.

  • Page 15: Machine Installation

    B. Connecting Electrical Power (see Drawing #86000621) The electrical power required for the 430 Fillermate machine is 230 volts, three phase, A.C. Special machines are supplied with a 460-230 control voltage transformer and must operate on 460 volts.

  • Page 16: Connecting Water

    1. In order to flush air and debris from the incoming water line, turn the water on before connecting it to the Fillermate water system. 2. Turn the water line off. 3. Connect the water line to the fitting on the bottom of the water system.

  • Page 17: Test Electrical Controls

    D. Test Electrical Controls 1. All guards should be in place before turning any component of machine on. 2. TEST THE PUMP FIRST. Make sure there is water in the hopper. When the pump control switch is set to FORWARD the water level does not drop and bubbles come from the back of the rotor/ stator, stop the pump IMMEDIATELY, the incoming electrical leads have been installed backwards.

  • Page 18: Machine Operation

    Machine Operation The General Safety Information section of this manual should be studied carefully by everyone working around this machine before it is operated. This machine should never be operated or serviced without all safety guards in place and operating correctly. Danger: Never stick hands, arms, tools, etc.
  • Page 19 entered the mixer or without the mixer paddles turning. Doing either of these two operations will cause extreme loading of the mixers electrical motor and power train. 5. After all bags have been emptied into the mixer, add the remainder of the after slowly until the correct material consistency is obtained.
  • Page 20 holding hopper, or else the pump will run dry and cause damage. 12. With the application of a few of Strong’s optional Tank Filling Valve Assemblies, operators can fill multiple tanks. This assembly connects to a threaded port at the base of the tank and allows the operator to quick connect the material hose to the tank bottom.

  • Page 21: Clean-Up

    Clean-Up After operation has been completed for the day, the following procedure should be used to clean the machine and material hose. Throughout the day, the machine operator should have sufficient time to keep the exterior and interior of the machine washed clear of any excessive build-up of material caused by spillage or ingredient addition during the mixing operation.

  • Page 22: Clean-Up Of Material Hose

    position. Pull the main disconnect and lockout in the OFF position. Remove mixer and hopper grate if necessary and wash thoroughly using a stiff scrub brush. Using a scrapper, remove any set material inside mixer, hopper and on machine that cannot be removed by washing. With components clean, replace all grates and energize power.

  • Page 23: Machine Maintenance

    Machine Maintenance (See Drawing #86000614) A. Mixer (see Drawing #86000620) The greasing of the four alemites on the mixer that are marked “GREASE TWICE DAILY” require strict enforcement. Inject three shots of a good grade all-purpose grease into each fitting. These fittings are used to grease the packing mounted behind the mixer bearings.

  • Page 24: Material Hose

    D. Water System (see Drawing #86000618) Inlet water to the Fillermate’s water system should be at less than 150 PSI. Flow should be established at the end of the water supply hoe before connecting to the Fillermate. This does two things.
  • Page 25 Caution: Even with the door closed, water may enter the cabinet if the key is not used to seal the door. Never operate or wash the machine without the door being sealed completely. Extra keys are available from Strong Manufacturing Co., Inc.

  • Page 26: Trip Preparation Checklist

    Trip Preparation Checklist There are a number of simple rules to follow in caring for your trailer axle assembly that can add to its life – and in the case of some of these rules, you may be protecting your own life as well. Using the following checklist before starting a trip with your trailer is highly recommended.

  • Page 27: Troubleshooting

    Wiring into or out of start is Physically check all Tighten all connections. loose. connections. Starter may need to be reset. Press red buttons on front of main electrical cabinet. Note: It none of the preceding solve the problem, contact Strong Manufacturing Co., Inc.
  • Page 28 Wiring into or out of starter is Physically check all Tighten all connections. loose. connections. Starter may need to be reset. Physically check all Tighten all connections. connections. Note: It none of the preceding solve the problem, contact Strong Manufacturing Co., Inc.
  • Page 29 Check 3 wire connections at the Secure wires. machine and at the 3 at the main disconnect box. Fuses blown for both. Check with Ohm meter. Replace fuses. Note: It none of the preceding solve the problem, contact Strong Manufacturing Co., Inc.

  • Page 30: Optional Equipment & Suggested Parts List

    Optional Equipment For the Strong Fillermate – Tank Filling System Dust Hood The hood will capture and filter perlite fines that may prove inconvenient or uncomfortable for an operator in a confined or limited environment. Pallet Rack This support will attach directly to the standard operator’s platform. The rack will support a standard pallet of material in a way that provides for efficient loading of dry material into the mixer.
  • Page 31 Suggested Spare Parts List For The Strong Fillermate – Tank Filling System 1 Each - #80 Spare Parts Kit (P/N: 88001872) 1 Each – Stator 1 Each – Connecting Rod 2 Each – Pins 2 Each – Grommet 1 Each Pin Retainer 1 Each Clamp 1 Each –...

  • Page 32: Drawing List

    Manual Drawing List Serial Number:_________________ Unit Type:_____________________ Drawing # Description 86000614 420 Fillermate Master Assembly 86000615 Drive Assembly 86000616 Pump Assembly 86000617 Hopper Assembly 86000618 Water System 86000619 Electrical System 86000620 Mixer Assembly 86000621 Electrical Installation 86000370 Slurry Trough Assembly...

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