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FrymaKoruma Romaco MZ 190 Operating Manual

Toothed colloid mill
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Summary of Contents for FrymaKoruma Romaco MZ 190

  • Page 2: Table Of Contents

    TABLE OF CONTENTS GENERAL ............................1 1. Overview / Operating Manual and Documentation ..............2 2. Purpose of the FrymaKoruma Operating Manual ..............3 3. Product Identification / Name Plate ..................4 4. Customer Service / After-Sales Service ................4 5.

  • Page 3: General

    Operating Manual General 1. Overview / Operating Manual and Documentation The Operating Manual is arranged in chapters and may contain several folders. Part 1 Operating Manual Description of the Machine Safety Regulations Structure and Functions Operating Modes and Controls Commissioning Operating Maintenance Repairs...

  • Page 4: Purpose Of The Frymakoruma Operating Manual

    These operating manuals are intended for all persons, who may operate, maintain or service the machine, who must be familiar with its functions, system parts and particular features. FrymaKoruma offers training courses for system operators on the premises of the customer or manufacturer.

  • Page 5: Product Identification / Name Plate

    These machines are built and tested according to the rules of tech- nique. CE Conformity Declaration Without permission of FrymaKoruma, no changes or alterations to the machine or to system components are to be implemented. For modifications of programs or of process control or the process itself, the approval of FrymaKoruma is required.
  • Page 7 Customer Invoice Address: VAT no. Delivery Address: Your reference Phone no. Machine Typ of machine Serial No. Year of construction Specification of spare parts Part no. Quant. Drawing/Pos. No. Description FrymaKoruma AG, CH-4310 Rheinfelden Fax: +41 61 836 41 69...
  • Page 8 Description of the Machine Technical Data, Equipment Data Sheets, Layout Plan, P + I Diagram Safety Regulations Risk and Hazards, General Safety Recommendations Qualification and Requirements to the Staff Structure and Functions Principle / Description of the Machine and Main Process Functions of individual Units and Parts Operating Modes and Controls Controls for Operating and Primary Set-up,...
  • Page 9 FrymaKoruma Operating Manual Description of the Machine 1 Description of the Machine Objective: To give the user basic information about the machine and its order-specific application. TABLE OF CONTENTS MACHINE DESCRIPTION ......................1 INTRODUCTION ......................2 1.1.1 Order-specific application ....................3 1.1.2...

  • Page 10: Introduction

    FrymaKoruma Operating Manual Description of the Machine Introduction Machine design Toothed colloid mills are used mainly for the wet grinding of liquid to highly viscous suspensions. Dependent on the application, the mills are either in vertical or horizontal design. Electric control cabinet...

  • Page 11: Order-Specific Application

    • The machine may only be used with the software programs delivered by FrymaKoruma and for the order-specific processes. The prior written consent of FrymaKoruma is required for all applications that are not specified here.
  • Page 12 FrymaKoruma Operating Manual Description of the Machine Conscious misuse The machine must never be subjected to the following situations in operation: • where the permissible limit pressure value is exceeded; Exceeding the permissible operating pressure limit values can lead to damage.

  • Page 13: Safety Measures

    FrymaKoruma Operating Manual Description of the Machine 1.1.3 Safety measures If using wax, grease or similar substances, make sure that the respective flash or ignition point is not exceeded. The user is responsible for monitoring the process temperature. The standard machine design is not equipped with redundant components which trigger an automatic emergency shut-down in the event of technical malfunctions.

  • Page 14: Technical Specifications

    FrymaKoruma Operating Manual Description of the Machine Technical specifications 1.2.1 Performance features The data sheets are appended to the end of this Section. 1.2.2 Energy supply and infrastructure Notice: The following energy and operating materials must be available in the specified amount and quality to ensure optimum machine operation.

  • Page 15: Machine Connections And Interfaces

    FrymaKoruma Operating Manual Description of the Machine 1.2.3 Machine connections and interfaces Refer to the installation drawing for details of the interfaces, connections and their dimensions, and to the relevant data sheet for details of quantities, temperatures and pressures. 1.2.4 Environment This table must be filled out by the user in accordance with the information given in Section 2.4.1.
  • Page 16 DATENBLATT 1 DATA SHEET 1 FEUILLE DES DONNEES 1 MASCHINE MACHINE MACHINE MZ 190 Seriennummer Serial number Numéro seriel 102192 Baujahr Year of construction Année de construction 2013 Lärmemission Noise level Emission de sonore 76 dB(A) Gewicht (Netto) Weight (net) Poids (net) 530 kg Max.
  • Page 17 FrymaKoruma Operating Manual Safety Regulations Safety Regulations Objective: To inform the user about the residual risks and dangers in using the system and to indicate generally valid safety measures. TABLE OF CONTENTS SAFETY REGULATIONS ......................1 LAYOUT ........................2 FUNDAMENTALS ......................3 GENERAL INFORMATION ....................

  • Page 18: Safety Regulations

    FrymaKoruma Operating Manual Safety Regulations Layout The level of danger resulting from a situation or action will be displayed with signal words. DANGER WARNING CAUTION NOTICE* Immediate threats Possible dangerous Possible dangerous Possible critical or Which can lead to situation which could...

  • Page 19: Fundamentals

    FrymaKoruma Operating Manual Safety Regulations Fundamentals The machine complies with the state of the art and the officially recognised safety directives. In spite of this, the following must be observed if risks are to be prevented: • Install the machine in a correct and proper manner.

  • Page 20: Organisational Measures / Personnel Issues

    * Note: This operating manual cannot make allowances for hazardous substances employed by the user. In many cases, these are not even known to FrymaKoruma (e.g. trade secrets). In accordance with the industrial safety directive 89/391 EEC, the user must: •...

  • Page 21: Requirements Regarding The Qualifications Of The User

    Requirements regarding the qualifications of the user The machine may only be operated by skilled and qualified personnel. Should training be required, contact FrymaKoruma’s customer service department for advice in this respect. User profile/qualifications and permitted activities to do with the machine...

  • Page 22: Operational Hazards / Warning Notices

    FrymaKoruma Operating Manual Safety Regulations 2.5.2 Operational hazards / warning notices Danger! of becoming wedged in between adjusting ring and housing! Avoid the danger zone when adjusting the grinding set. Before opening the homogeniser, switch off the master switch and engage the safety lock.

  • Page 23: Maintenance Hazards / Warning Notices

    FrymaKoruma Operating Manual Safety Regulations 2.5.3 Maintenance hazards / warning notices Danger! of becoming wedged in between adjusting ring and housing! Avoid the danger zone when adjusting the grinding set. Before opening the homogeniser, switch off the master switch and engage the safety lock.
  • Page 24 FrymaKoruma Operating manual Structure and functions Structure and Function Objective: To inform the user about the design and principle of operation of the machine. TABLE OF CONTENTS STRUCTURE AND FUNCTION ....................1 INTRODUCTION ......................2 3.1.1 Principle of operation ....................2 DESIGN ........................

  • Page 25: Structure And Function

    3.1.1 Principle of operation The FrymaKoruma toothed colloid mill unites the principles of impact, cutting and attrition grinding. The feed material is subjected to high shear and frictional forces between two toothed surfaces, one of which rotates at high speed. Besides these shear and frictional forces, the special toothing generates high-frequency oscillations.

  • Page 26: Design

    FrymaKoruma Operating manual Structure and functions Design The Mill product line includes a number of different machine types that are applied to suit the process specification in hand. In the case of grinding and wet grinding, a choice can be made between the MZ toothed colloid mill, the MK corundum stone mill, and the ML perforated disc mill.

  • Page 27: Electrical Connection

    FrymaKoruma Operating manual Structure and functions 3.2.2 Electrical connection First compare the Mill’s voltage with your operational current. The system must be connected up by a qualified electrician in accordance with the respective standards (EN…). If the machine is in explosion-protected design, the control cabinet must be installed outside of the “Ex”...

  • Page 28: Function Description

    FrymaKoruma Operating manual Structure and functions Function description 3.3.1 Product feed Products can be fed via supply lines, hoppers, and pumps. 3.3.2 Product feed and circulation Assuming that it is switched on, the product circulates through the homogeniser. 3.3.3 Product discharge The product is emptied out of the machine via the product discharge.
  • Page 29 FrymaKoruma Operating Manual Controls and Indicators 4 Controls and Indicators Objective: To familiarise the user with all those elements needed for professional operation and for first commissioning. This familiarisation is the prerequisite for commissioning (Section 5) and operating (Section 6) the machine.

  • Page 30: Controls And Indicators

    FrymaKoruma Operating Manual Controls and Indicators Introduction Although the machine offers several possibilities of influencing the process, there are only a few controls at the machine itself. Warning signals and safety elements 4.2.1 Alarms The standard machine version has no alarms.

  • Page 31: Controls

    FrymaKoruma Operating Manual Controls and Indicators Controls 4.3.1 Controls at the control cabinet/operating panel (option) • EMERGENCY-STOP Pressing the EMERGENCY-STOP actuator instantly interrupts the power supply to all consumers. Note: The EMERGENCY-STOP actuator remains in this position until it is reset (to this end, turn the mushroom head).
  • Page 32 FrymaKoruma Operating Manual Controls and Indicators The electrotechnical documentation in Section 5 contains details of the contents of the electric control cabinet. Ammeter ON / OFF EMERGENCY-STOP Master switch CREATED: MZ xx PAGE 4 OF 9 14.01.09 DOC: MZ04E CHAPTER 4...

  • Page 33: Controls For Adjusting The Grinding Gap

    FrymaKoruma Operating Manual Controls and Indicators 4.3.3 Controls for adjusting the grinding gap One revolution of the hand-wheel corresponds to an actual grinding gap regulation of 87 my. A dividing line on the scale corresponds to a grinding gap regulation of 150 my.
  • Page 34 FrymaKoruma Operating Manual Controls and Indicators 4.3.4.2 Double-acting mechanical seal (Option) Function The double-acting mechanical seal consists of a combination of two simple mechanical seals enclosed in a housing. Sealing liquid circulates inside this housing, that prevents the product penetrating the seal and simultaneously serves to cool the seal.
  • Page 35 FrymaKoruma Operating Manual Controls and Indicators We advise you to install a pressure detector to prevent the gear being switched on without pressure of the sealing/cooling liquid. The pressure detector controls a contactor and only allows the gear to be switched on when there is a sufficient sealing pressure.

  • Page 36: Sealing Liquid Unit Controls (Option)

    FrymaKoruma Operating Manual Controls and Indicators 4.3.5 Sealing liquid unit controls (option) The sealing liquid unit is generally located next to the machine. The vessel contains the sealing liquid, the level of which is monitored by a level controller. The sealing liquid circulates automatically.

  • Page 37: Exprotection

    FrymaKoruma Operating Manual Controls and Indicators 4.3.6 Exprotection The flow detector has to be connected for safety reasons, so that a back draft can be prevented, which may lead to a overheating. It also ensures that there is no hollow space with explosive gas.
  • Page 38 FrymaKoruma Operating Manual Commissioning 5 Commissioning Objective: To inform the authorised user about commissioning in a professional manner. TABLE OF CONTENTS COMMISSIONING ........................1 INTRODUCTION ......................2 5.1.1 Safety regulations ......................2 5.1.2 Personnel requirements ....................2 5.1.3 Technical documentation ....................2 INSTALLATION ......................

  • Page 39: Commissioning

    In as far as agreed, skilled and experienced FrymaKoruma staff is available to install and commission the machine. The customer should always make use of this option if the requirements listed in Section 5.1.2 are not fulfilled. FrymaKoruma is not responsible for any damage caused by errors during commissioning.

  • Page 40: Installation

    Every delivery must be checked for transport damage immediately upon arrival. The number of packing units must also be checked against the delivery note. Any obvious damage or missing packing units must be reported to FrymaKoruma without delay. Storage Until its assembly and installation, store the machine such that it is protected against the weather, whereby the required ambient conditions as per Section 1.2.4 must be observed.

  • Page 41: Assembly

    FrymaKoruma delivers and assembles the components in accordance with the order confirmation. FrymaKoruma installs and tests the machine, which is usually delivered ready for connection. Dependent on the manner of transport and the destination, it may be necessary to remove individual components for transport.

  • Page 42: Installation And Assembly

    FrymaKoruma Operating Manual Commissioning 5.3.2 Installation and assembly Assembly sequence - Machine installation The foundation where the machine is installed must be sound and even. Although a special foundation is generally not necessary, the foundation or floor must be capable of withstanding the load of the machine/system when full.

  • Page 43: Energy Supply, Resources

    FrymaKoruma Operating Manual Commissioning - Checking the assembly screws All assembly screws and bolts were tightened before the machine was shipped. However, because they can loosen during transport, all visible screws and bolts must be tightened. This applies in particular to: the screws used to secure the homogeniser;...

  • Page 44: First Commissioning

    During first commissioning, the machine must be inspected systematically for sources of errors that might be attributed to transport or installation procedures. The system is generally tested by FrymaKoruma in accordance with Section 5.4.1. Because of this, not all tests need to be repeated by the customer.
  • Page 45 FrymaKoruma Operating Manual Commissioning Function checks and controls Carry out the following checks: 5.4.1.4 Indicators / measuring equipment Speeds (rpm) Reference value Indicated value Designation min. max. min. max. High-speed machine (homogeniser) ± 5% Temperature test points (in ºC) Temp. of medium at inlet ±...

  • Page 46: Official Acceptance

    The list of acceptance criteria forms part of the order. The acceptance procedure can take place on either FrymaKoruma’s or the customer’s premises. 5.5.2 Execution An acceptance report is prepared and signed by both the purchaser and FrymaKoruma. CREATED MZ xx PAGE 9 OF 9 15.01.09...
  • Page 47 FrymaKoruma Operating Manual Operation 6 Operation Objective: To assist the user in operating the machine as a production-scale machine. This includes safe operation, full use of the available options and cost-effective machine operation. TABLE OF CONTENTS OPERATION ..........................1 INTRODUCTION ......................2 6.1.1...

  • Page 48: Operation

    This section is directed at those persons who are responsible for the operation or safety of the machine. Note: Upon request, FrymaKoruma is glad to train users in the operation and maintenance of their machines. This training is aimed at showing experienced staff all the working steps to ensure correct process management and safe operation of the machine.

  • Page 49: Operation

    FrymaKoruma Operating Manual Operation Mechanical cleaning Aims: To recover as much product as possible. To make sure as little product as possible pollutes the waste water. • Wear protective overalls, gloves and goggles. • Use a rubber or plastic scraper to remove any product residues.

  • Page 50: Preliminary Procedures

    FrymaKoruma Operating Manual Operation Operation 6.3.1 Preliminary procedures If applicable, install different processing elements to suit the product being processed. Refer to Section 7.4.4.3 for details of exchanging the processing elements. 6.3.2 Operating instructions A typical operating sequence to manufacture the product includes the following steps: •...

  • Page 51: System Shut-Down

    FrymaKoruma Operating Manual Operation System shut-down 6.4.1 Shut-down • Shut down each individual unit by pressing the associated OFF switch on the operating panel. • In addition, the system can also be switched off by means of the master OFF switch. Always use this method in the case of repairs, weekend shut-downs and holidays, etc.

  • Page 52: System Monitoring

    FrymaKoruma Operating Manual Operation System monitoring Checklist Use the checklist in Section 7. Independent of the availability of an automatic process control/recording system, it is good policy to check the following operating parameters regularly and to record them on a control sheet. This measure makes it possible to detect any trends in good time and to introduce any necessary countermeasures.
  • Page 53 The part may only be removed and replaced by personnel who are qualified to specifications. O= operator S= specialist (e.g. electrician, mechanic, electronic engineer, etc.) F/M= specialist from FrymaKoruma or from the manufacturer of the part “REPAIR Code”(2) = repair Column 6 The part may only be repaired by personnel who are qualified to specifications.
  • Page 54 The part may only be removed and replaced by personnel who are qualified to specifications. O= operator S= specialist (e.g. electrician, mechanic, electronic engineer, etc.) F/M= specialist from FrymaKoruma or from the manufacturer of the part “REPAIR Code”(2) = repair Column 6 The part may only be repaired by personnel who are qualified to specifications.
  • Page 55 FrymaKoruma Operating Manual Maintenance 7 Maintenance Objective: To keep the machine in optimum condition and at a high level of availability. To increase the utilisation ratio by avoiding unscheduled downtime. To assist in the efficient scheduling of maintenance procedures and maintenance materials.

  • Page 56: Maintenance

    The personnel delegated for maintenance procedures must be competent and adequately qualified for the work in hand. Wherever the maintenance schedule calls for specialists, these must be called in. The same applies to execution of the procedures reserved for FrymaKoruma’s customer service division.
  • Page 57 FrymaKoruma Operating Manual Maintenance Maintenance / Servicing Schedule Cleaning External area 7.4.2.1 Product inlet area 7.4.2.2 Working area Water supply filter Inspections Safety equip- 7.4.1 Function ment Product feed / 7.4.4.2 Check units screws 7.4.4.3 Check proc- Working area essing elements for wear 7.4.3 Op.

  • Page 58: Operating Materials And Auxiliary Equipment

    Maintenance Operating materials and auxiliary equipment 7.3.1 Lubricants, cleaning agents Lubricants used by FrymaKoruma are listed in the appended lubrication schedule. • • The lubricants used by suppliers are listed in the respective documentation. Sealing liquid (double-acting sliding ring seal) The sealing liquid must be compatible with the product and free from solids.

  • Page 59: Maintenance Procedures

    FrymaKoruma Operating Manual Maintenance Maintenance procedures 7.4.1 Safety test Check the safety equipment for function and efficiency • EMERGENCY-STOP actuator (Section 4.3.1) • Interlock (safety limit switch) (Section 4.2.2) • The control cabinets must be closed. • Function of signal lamp and hooter, if applicable (Section 4.2.1) •...

  • Page 60: Inspection, Control And Adjustment Procedures

    FrymaKoruma Operating Manual Maintenance 7.4.3 Inspection, control and adjustment procedures Objective: To maintain the sealing integrity and serviceability of the machine. Sealing integrity of ductings containing operating media (cold and hot water, steam, pneumatic) Check to make sure there are no leaks in the ductings conveying media.

  • Page 61: Inspection And Exchange Of Subassemblies

    FrymaKoruma Operating Manual Maintenance 7.4.4 Inspection and exchange of subassemblies 7.4.4.1 Inspections, renewal or exchange Refer to the respective drawings and parts lists in the documentation. 7.4.4.2 Checking the assembly screws Vibrations can cause the assembly screws to loosen during transport and operation.
  • Page 62 Inspecting, replacing or exchanging the processing elements Area of responsibility: The processing elements may only be exchanged by experienced personnel or by those who have been given instruction by FrymaKoruma. Refer to the drawing delivered along with the machine. The hopper, all feed ductings and the working area itself must be emptied and cleaned! Shut off all power and media lines to the machine (steam, hot water, compressed air, etc.) at the...
  • Page 63 FrymaKoruma Operating Manual Maintenance CREATED: MZ xx PAGE 9 OF 18 16.01.09 DOC: MZ07E CHAPTER 7...
  • Page 64 FrymaKoruma Operating Manual Maintenance Rotor Once the clamping screw has been released, the rotor can be pulled carefully off the shaft. CREATED: MZ xx PAGE 10 OF 18 16.01.09 DOC: MZ07E CHAPTER 7...
  • Page 65 FrymaKoruma Operating Manual Maintenance Sliding ring seal CREATED: MZ xx PAGE 11 OF 18 16.01.09 DOC: MZ07E CHAPTER 7...
  • Page 66 FrymaKoruma Operating Manual Maintenance Checks: For wear and damage to the processing tools. That rotor shaft runs true, without runout or bearing play. Replace parts depending on wear. CREATED: MZ xx PAGE 12 OF 18 16.01.09 DOC: MZ07E CHAPTER 7...
  • Page 67 FrymaKoruma Operating Manual Maintenance Assembly Exchange the removed O-rings and seals for new ones. Refer to the lubrication schedule for details of permitted lubricants. Assembly in reverse sequence to dismantling. All seating surfaces must be cleaned. Don’t forget to insert the O-rings.
  • Page 68 FrymaKoruma Operating Manual Maintenance 7.4.4.4 Adjusting the grinding gap Once the mill has been installed, check to make sure the grinding elements do not touch each other. If the grinding elements make contact while the drive motors are running, they will be destroyed and the main bearing unit of the mill can also become damaged.
  • Page 69 FrymaKoruma Operating Manual Maintenance 7.4.4.5 Limit stop with scale Alpha /2 = 5º S = grinding gap X = axial adjustment CREATED: MZ xx PAGE 15 OF 18 16.01.09 DOC: MZ07E CHAPTER 7...
  • Page 70 “Troubleshooting”. The electrotechnical documentation is in the electrical control cabinet and also in Section • • If the problem cannot be solved with the above aids, contact FrymaKoruma’s customer service division for advice and assistance. CREATED: MZ xx PAGE 16 OF 18 16.01.09...

  • Page 71: Appendix A: Mounting Instructions For Screw Connection

    FrymaKoruma Operating Manual Maintenance Appendix A: Mounting instructions for screw connection Area of application Valid for screw connections of FrymaKoruma units. Screw fitting conditions Tightening procedure: tighten in accordance with the torque. Screwing device, screwing class Tighten the screw connection in accordance with tightening torque M Screwing device of screwing class B in accordance with DIN 25202.
  • Page 72 FrymaKoruma Operating Manual Maintenance Securing screw connections using liquid glues Guide values: of 0.1 The tightening torque indicated in the drawing is generally based on a friction factor m total (variation range m = 0.1 - 0.12). total If a lubricant other than those listed in the table in 2.3 is used, the variation range of the friction factor total must be calculated.
  • Page 73 Lubricating Schedule designation lubricating grease lubricating oil lubricating grease FDA/USDA-H1 admissible FDA/USDA-H1 admissible FDA/USDA-H2 Klüberpaste Klübersynth Paraliq Klübersynth Klübersynth Klübersynth Lubriplate Klüber- Klüberoil Klüber- Paraliq Staburags Staburags UH1 84-201 UH1 64-2403 GTE 703 UH1 14-151 UH1 14-31 UH1 14-1600 FGL-2 Summit synth NBU 8 EP...
  • Page 74 Lubricating Schedule designation Lubricating grease lubricating oil lubricating grease FDA/USDA-H1 admissible FDA/USDA-H1 admissible FDA/USDA-H2 Klüberpaste Klübersynth Paraliq Klübersynth Klübersynth Klübersynth Lubripla- Klüber- Klüberoil Klüber- Paraliq Sta- Sta- Summit synth burags burags UH1 84-201 UH1 64-2403 GTE 703 UH1 14-151 UH1 14-31 UH1 14-1600 4 UH1 220N P 40-...
  • Page 75 Dismantling and inspecting the units for wear ............... 3 8.4.2 Working area ........................ 4 8.4.3 Valves, control elements ....................5 8.4.4 Tasks reserved for FrymaKoruma’s service division ............5 ELECTRICAL WIRING DIAGRAMS ................5 CREATED: MZ xx PAGE 1 OF 5 16.01.09...

  • Page 76: Repairs

    The personnel delegated for servicing procedures must be competent and adequately qualified for the work in hand. Wherever the maintenance schedule calls for specialists, these must be called in. The same applies to execution of the procedures reserved for FrymaKoruma’s customer service division.

  • Page 77: General Information

    Section 6. Repairs 8.4.1 Dismantling and inspecting the units for wear Contact FrymaKoruma’s customer service division for advice and assistance. Information on non-Fryma machine components and accessories is featured in the suppliers’ documentation. CREATED:...

  • Page 78: Working Area

    FrymaKoruma Operating Manual Repairs 8.4.2 Working area The part of the machine that is subject to a high degree of wear is the sliding ring seal. Exchange the sliding ring seal in accordance with the appended sectional drawing. Dismantling See Section 7.4.4.3 for details.

  • Page 79: Valves, Control Elements

    Refer to the operating instructions provided by the suppliers for details. 8.4.4 Tasks reserved for FrymaKoruma’s service division Only FrymaKoruma specialists are permitted to exchange or renew the following parts: Components belonging to the operating panel, PC controls and software Homogeniser SRS only if training has been provided by FrymaKoruma Electrical wiring diagrams The electrical wiring diagrams for the machine are located in the control cabinet.
  • Page 80 Operating Manual Recycling 9 Recycling Empty file If you have any questions relating the recycling of the machine or units belonging to, please ask the customer service of FrymaKoruma AG. CREATED: PAGE 1 OF 1 05.01.09 DOC:..D09EN CHAPTER 9...
  • Page 81 FrymaKoruma Operating Manual Transport 10 Transport Objective: To provide information on proper and professional machine transport. TABLE OF CONTENTS TRANSPORT ..........................1 10.1 LIFTING THE MACHINE ....................2 10.2 TRANSPORTING THE MACHINE ................. 2 CREATED: MZ xx PAGE 1 OF 2 19.01.09...
  • Page 82 FrymaKoruma Operating Manual Transport 10.1 Lifting the machine 1. The crane used to lift the machine must have a minimum load-bearing capacity as per the data sheet. 2. After loading the machine, proceed as described in Section 5.2.2. 10.2 Transporting the machine Dependent on the means of transport, the system is delivered on a wooden pallet with or without side cage.
  • Page 83 Parts Lists Drawings Vacuum System Operating Instructions Sealing Liquid Unit, Mechanical Seal Operating Instructions CIP-Cleaning, Conveying Pump Operating Instructions Instrumentation Fittings Pneumatic, Compressed Air Heating-/Cooling Units Vessel and Piping Blending Vessel and Mixer Drives and Gears Operating Instructions Components in the Switchgear Operating Instructions Certificates...
  • Page 84 Table of contents Part 2 MZ 190 Com. 102192 PARTS LIST Base frame ENG-005315-(00)-(1) .........RM 310129 Drive ENG-036118-(01)-(1) ........RM 310145 Housing ENG-036118-(01)-(1) ........RM 310131 Housing Top ENG-036118-(01)-(1) ........RM 310152 Mechanical seal 93-00-63-(04)-(1) ........RM 310138 Grinding unit ENG-036118-(01)-(1) ........
  • Page 85 Customer Invoice Address: VAT no. Delivery Address: Your reference Phone no. Machine Typ of machine Serial No. Year of construction Specification of spare parts Part no. Quant. Drawing/Pos. No. Description FrymaKoruma AG, CH-4310 Rheinfelden Fax: +41 61 836 41 69...
  • Page 86 Date: 29.01.2013 Legend Page: 1 of 1 Machine-No. RM No. Description Drawing-No. Ident-No. 651343 BASE FRAME 310129 Drawing/Pos. Description Ident-No. Qty. BASE FRAME BASE FRAME HORIZONTAL 145183 1 STK LEVELLING LEG 011642 4 STK 010365 4 STK...
  • Page 87 Date: 29.01.2013 Legend Page: 1 of 1 Machine-No. RM No. Description Drawing-No. Ident-No. 691771 DRIVE 310145 Drawing/Pos. Description Ident-No. Qty. ENG-036118-(00) MOTOR ACCESSORIES M-MOTOR 45KW 400/690V 50HZ 210935 1 STK SCREW 010024 4 STK MOTOR CENTRIFUGAL DISC 000411 1 STK HEADLESS SCREW 010201 2 STK...
  • Page 88 Date: 29.01.2013 Legend Page: 1 of 1 Machine-No. RM No. Description Drawing-No. Ident-No. 691769 HOUSING 310131 Drawing/Pos. Description Ident-No. Qty. ENG-036118-(00) HOUSING HOUSING AND LID, MZ-190/D 593010 1 STK ENG-036118-(00) O-RINGE F. GEHAEUSE OUTLET SEAL 405212 1 STK O-RING 270 R 050279 1 STK O-RING 142 R...
  • Page 89 Date: 29.01.2013 Legend Page: 1 of 1 Machine-No. RM No. Description Drawing-No. Ident-No. 691774 HOUSING, TOP 310152 Drawing/Pos. Description Ident-No. Qty. ENG-036118-(00) UPPER PART BALL COCK 020973 1 STK STATOR CARRIER 000306 1 STK BOLT 000936 2 STK SCREW 010109 3 STK GUIDE BUSHING 000297...
  • Page 90 Date: 29.01.2013 Legend Page: 1 of 1 Machine-No. RM No. Description Drawing-No. Ident-No. 691770 MECHANICAL SEAL, SEALING LIQU 310138 Drawing/Pos. Description Ident-No. Qty. 93-00-63-(04)-(1) ELASTOMERE O-RING V 157 052784 1 STK O-RING 050134 2 STK O-RING 234 R 050156 2 STK 93-00-63-(04)-(1) MECHANICAL SEAL, DOUBLE ACTING SLIDING RING...
  • Page 91 Date: 29.01.2013 Legend Page: 1 of 1 Machine-No. RM No. Description Drawing-No. Ident-No. 691777 GRINDING UNIT 310163 Drawing/Pos. Description Ident-No. Qty. ENG-036118-(00) GRINDING UNIT 1'402 STATOR 040719 1 STK 1'405 ROTOR, CROSS-CUT 041272 1 STK ENG-036118-(00) HOLDING SCREW HOLDING SCREW 003213 1 STK KEY SW24...
  • Page 92 Date: 29.01.2013 Legend Page: 1 of 1 Machine-No. RM No. Description Drawing-No. Ident-No. 691775 INLET 310160 Drawing/Pos. Description Ident-No. Qty. ENG-036118-(00) INLET FLANGE 022533 2 STK SCREW 011527 4 STK 010365 4 STK ENG-036118-(00) SEALING RING SEAL ND50 052140 1 STK...
  • Page 93 Date: 29.01.2013 Legend Page: 1 of 1 Machine-No. RM No. Description Drawing-No. Ident-No. 691773 OUTLET 310148 Drawing/Pos. Description Ident-No. Qty. ENG-036118-(00) OUTLET FLANGE 022541 2 STK SCREW 011527 4 STK 010365 4 STK SCREW 010110 4 STK 1'601 DISCHARGE FLANGE DN 80 000047 1 STK ENG-036118-(00)
  • Page 94 Table of contents Part 2 MZ 190 Com. 102192 DRAWINGS ......................ENG-039393-(01)-(1) Layout ......................ENG-039392-(00)-(1) Working area ....................ENG-036118-(00)-(1) Security switch ....................93-89-12-(02)-(1) Mechanical seal ....................93-00-63-(04)-(1) Sealing liquid connection ................. 105-90-37-(02)-(1)
  • Page 101 Table of contents Part 2 MZ 190 Com. 102192 VACUUM SYSTEM...
  • Page 102 Table of contents Part 2 MZ 190 Com. 102192 SEALING LIQUID UNIT, MECHANICAL SEAL...
  • Page 103 Table of contents Part 2 MZ 190 Com. 102192 CIP-CLEANING, CONVEYING PUMP, ACCESSORIES,...
  • Page 104 Table of contents Part 2 MZ 190 Com. 102192 INSTRUMENTATION (P,T,F,L) FITTINGS (VALVES, SAFETY DEVICES) PNEUMATIC FITTINGS Security switch ....................Euchner NZ.VZ Excess pressure valve ................. Samson Type 44-6 Flow monitor ......................Meister DKG...
  • Page 105 Table of contents Part 2 MZ 190 Com. 102192 HEATING-/COOLING UNITS VESSEL AND PIPING BLENDING VESSEL AND MIXER...
  • Page 106 Table of contents Part 2 MZ 190 Com. 102192 DRIVES AND GEARS Motor ..........................EMWB Regreasing ........................EMWB...
  • Page 107 Table of contents Part 2 MZ 190 Com. 102192 PARTS IN THE SWITCHGEAR...
  • Page 108 Table of contents Part 2 MZ 190 Com. 102192 10. CERTIFICATES...

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