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Summary of Contents for BrightDrop EP1.2
- Page 1 BrightDrop EP1.2 Instruction Manual support@gobrightdrop.com To prevent DEATH, SERIOUS INJURY or PROPERTY DAMAGE, you should read, understand and follow the warnings and instructions in this gobrightdrop.com Instruction Manual. Keep for future reference. version 2.0...
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Page 3: Table Of Contents
Table of Contents Important Safety Information ..........................2 Know Your BrightDrop EP1 ..........................7 Operation................................. 13 Troubleshooting ............................... 17 Battery Pack Safety and Charging ........................18 Transport ................................. 21 Storage ................................21 Maintenance ..............................22 Product Specifications ............................22 Contact Information Email: support@gobrightdrop.com... -
Page 4: Important Safety Information
This manual is considered a part of the BrightDrop EP1 and should accompany the device if it is ever transferred or sold. This manual is not intended as a comprehensive use, service, repair or maintenance manual. Please contact your local BrightDrop distributor for all service, repairs or maintenance issues. - Page 5 Pre-Operation Safety Check The BrightDrop EP1 must be inspected every shift. Do not try to operate an EP1 that needs repairs or try to fix it yourself. Report all problems to your employer and tag the BrightDrop EP1 as out of service.
- Page 6 The BrightDrop EP1 can tip over even when empty. Slow down for turns; push/pull smoothly and • slowly. If it does start to tip, move to a safe location away from the BrightDrop EP1 and sound horn or shout to alert pedestrians in the area.
- Page 7 PARK and TAG OUT the EP1 if you experience any problems while you are working. Stop work and tell your supervisor. Make sure to tag the BrightDrop EP1 as out of service so others will not be injured by trying to use it. If any issues are found during the Pre-Operation Safety Check, get the issue fixed before start work or tag it out and use another BrightDrop EP1.
- Page 8 The intended use of the BrightDrop EP1 is to be operated by an adult (age 18 and up) for transportation of goods in an occupational setting. Only use on paved or finished surfaces and in areas where permitted by law (not on roadways).
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Page 9: Know Your Brightdrop Ep1
Charging Port Label 10. Aluminum Serial Number Plate Know Your BrightDrop EP1 The BrightDrop EP1 is a classified as a TYPE E industrial device. It is an electrically powered unit that has minimum acceptable safeguards against inherent fire and electric shock hazards. - Page 10 Primary BrightDrop EP1 Power Switch is OFF. Motorized Assist Forward/Reverse Switch When pressed forward, the white rectangle on the switch will be visible. This indicates the BrightDrop EP1 will drive in a forward direction (see Figure 22). Motorized Assist Display On/Off and Battery Charge Display When activated, this display indicates the BrightDrop EP1 motorized assist is active.
- Page 11 Figure 2 Primary Power Switch When this switch is pressed, it will light red to indicate the BrightDrop EP1 motorized assist system is receiving power from the battery pack. This is a toggle switch and will latch when pressed. Press a second time to unlatch the switch.
- Page 12 Make sure both doors are closed properly to engage both the top and bottom latches on the right side door. c. The BrightDrop EP1 doors will automatically go to LOCK status 10 seconds after the doors are fully closed; OR To manually lock the BrightDrop EP1 doors, press the ‘Lock’...
- Page 13 1. Perform the steps above in reverse to return handle to stowed position. ALWAYS close handle prior to transporting BrightDrop EP1. Caster Brakes Each time the BrightDrop EP1 is stopped, the user must lock the caster brakes on the wheels nearest the handle. To lock 1.
- Page 14 • DO NOT put a load on a shelf if it is damaged or missing the rubber end sleeves. DO NOT store unused shelves on top of the BrightDrop EP1 during operation. • For maintenance or service issues, refer to the Service Manual.
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Page 15: Operation
8. Check batteries are fully or appropriately charged for anticipated use. Turning the BrightDrop EP1 ON 1. Push the Primary BrightDrop EP1 Power Switch indicated in Figure 19. The BrightDrop EP1 will power up and the switch will illuminate red. - Page 16 Figure 20 Using the BrightDrop EP1 Motorized Assist 1. Ensure handle is rotated and locked in the open position before operating the BrightDrop EP1 (See Handle, p. 12). 2. Disengage the parking brakes on both caster wheels (move to unlocked up position) and ensure the manual brake lever is not obstructed as indicated in Figure 21.
- Page 17 Figure 22 1. The maximum speed for the BrightDrop EP1 is 3.1 mph (5 kph). The Menu Control up and down arrows on the control display are disabled, since the EP1 is programmed with one max speed setting. See Fig. 23 for reference.
- Page 18 BrightDrop EP1 has come to a stop. 6. If the BrightDrop EP1 loses propulsion, it may be operated manually by first turning OFF the power and then using the manual brake to stop the BrightDrop EP1 while pushing or pulling.
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Page 19: Troubleshooting
Troubleshooting Issue Rationale Most Common Solution · · EP1 will not Battery has not been Fully charge battery fully charged upon turn on initial use · Battery is depleted · · EP1 battery will Charger cord set Ensure charger plug is fully connections are not seated into EP1 charge port not charge... -
Page 20: Battery Pack Safety And Charging
DO NOT charge the BrightDrop EP1 outdoors or in wet environments. • DO NOT attempt to operate or to maneuver the BrightDrop EP1 while charging. • DO NOT remove or service the BrightDrop EP1 battery pack unless you are a trained technician. •... - Page 21 See Battery Pack Safety and Charging section for more information. NOTE: If the battery pack charger is inside the BrightDrop EP1, the user will need to open the doors manually to access the battery pack charger. Please see “To unlock doors manually” in the Doors section, p.
- Page 22 Figure 26. Bafang battery charger 3. Ensure the area around the BrightDrop EP1 is dry. It is not necessary to remove the battery pack from the BrightDrop EP1 for charging. • DO NOT charge outdoors. • Do not operate the charger on an easily ignited surface (e.g. paper, textiles, etc.) or in a flammable environment.
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Page 23: Transport
8. Bafang 3A Charger will approximately charge the battery to 80-90% SoC within 3-4 hours. 9. Battery pack must be fully charged before the first use of the BrightDrop EP1. Once it is charged, the Bafang logo status LED indicated on the Battery pack Charger will be light solid blue (NOTE: LED may be difficult to see in bright ambient lighting). -
Page 24: Maintenance
Maintenance The BrightDrop EP1 does not have any user serviceable components. Do not open any of the components. Service should only be carried out at an authorized BrightDrop EP1 distributor. Failure to follow above warning can cause death or serious injury. - Page 25 Figure 28 Figure 29 FCC and Industry Canada Radio Frequency Statement This device uses license-exempt transmitters / receivers / systems that operate on a radio frequency that complies with Part 15/Part 18 of the Federal Communications Commission (FCC) rules and with Innovation, Science and Economic Development (ISED) Canada's license-exempt RSS(s) / RSP-100 / ICESGEN.
- Page 26 This device must not be co-located or operating in conjunction with any other antenna or transmitter. BrightDrop EP1 Disposal When no longer usable, dispose of the BrightDrop EP1 according to local and national regulations. The motors, display, accessories, and packaging should be disposed of in accordance with these regulations.
- Page 27 support@gobrightdrop.com gobrightdrop.com...
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