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AMSAN AM-TC10626LA Manual

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PLEASE READ THE PRODUCT MANUAL ENTIRELY BEFORE INSTALLING
OR OPERATING THE LIFT.

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Summary of Contents for AMSAN AM-TC10626LA

  • Page 1 PLEASE READ THE PRODUCT MANUAL ENTIRELY BEFORE INSTALLING OR OPERATING THE LIFT.

  • Page 2: Precautions

    IMPORTANT INFORMATION • The shipment should be thoroughly inspected as soon as it is received. Any freight damage or missing items must be noted on the freight bill before signing and reported to the freight carrier with a freight claim established. Buyer should claim the compensation from the freight carrier if any damage happens to the equipment during shipping.

  • Page 3: Table Of Contents

    AM-TC10626LA Contents Precautions ..............................1 General Information ..........................3 1.1. Usage ..............................3 1.2. Features..............................3 1.3. Specifications ............................3 1.4. Applicable Range ........................... 3 1.5. Working Conditions ..........................3 1.6. Description of Safety Signs ........................4 1.7. Position of Safety Signs ........................4 Main Structure ............................

  • Page 4: General Information

    AM-TC10626LA General Information Usage 1.1. The Machine is used for demounting, mounting, and inflating tires of small vehicles. It features simple operation and high reliability. In addition, it can also be a great help in car repair garages and tire dealers.

  • Page 5: Description Of Safety Signs

    AM-TC10626LA 1.6. Description of Safety Signs To prevent accidents from occurring, make sure to ⚫ pressure keep hands and other body compressed air should parts away when fastening not exceed 10bar. When the mount/demount head or inflating the tire， The...

  • Page 6: Main Structure

    AM-TC10626LA Main Structure Fig.1 The main operating parts are shown in fig.1 Item Item Item Item A Turntable control Bead breaker H Mount/demount head Clamping jaw pedal shovel B Bead breaker pedal Bead breaker arm Swingarm M Slide C Jaw open pedal...

  • Page 7: Installation And Adjusting

    AM-TC10626LA Installation and adjusting 3.1. Unpacking ⚫ Unpack according to the instructions on the package. Remove the packing materials and inspect the machine for possible damage or loss of accessories during transportation. In case of doubt do not use the machine and refer to professionally qualified personnel and/or to the seller.

  • Page 8: Installation

    AM-TC10626LA Installation 3.3. 3.3.1 Column installation ⚫ Screw off connecting bolts A and flat washer B. As Fig.5-a Fig 5-a ⚫ As fig. 5-b, put column C on the frame F, locked into mounting holes with D10X55 hexagonal bolts and flat washer E， fasten with connecting screws.
  • Page 9 AM-TC10626LA 3.3.3 Support ring installation As fig.5-d ， put L ring terminals into φ 5 holes on the right of the column C. Fig.5-d 3.3.4 Bead breaker arm assembly installation Step 1，Arm installation, As fig.6-a，put arm M into fixed seat N, tighten with hex bolt O and flat washer P.
  • Page 10 AM-TC10626LA Step 3 ， Bead breaker cylinder location pin installation, Pull out breaker arm M, till location pin V can be put into the breaker arm hole（ note： make sure the slot side of location pin V is on outer side） Let arm M go back after location pin V is installed（note：Insert Piston rod W...

  • Page 11: Power And Air Connections And Regulator

    AM-TC10626LA 3.4. Power and Air Connections ⚫ All work on the electrical system, including minor operations, must be carried out by professionally qualified personnel！ check that the electrical supply voltage is the same as that indicated on the plate of the machine.

  • Page 12: Operation

    AM-TC10626LA Operation NOTE： ⚫ Do not operate the machine before having completed training and qualified for operating the tire changer. Use appropriate equipment, tools, and personal protective equipment, such as eyeglasses, earplugs, and work boots. ⚫ When operating the tire changer. Make sure that the power, air sources, and the oil level in the oil cup are by the requirements.
  • Page 13 AM-TC10626LA ⚫ Place the tire between the bead breaker shoe and rubber pad and keep the shovel between the bead and rim, about 1cm to the bead (Fig.13-a). Depress pedal B (Fig.13-b) to separate the tire from the rim. ⚫...
  • Page 14 AM-TC10626LA ⚫ Before demounting， lubricate the tire bead and rim. ⚫ Raise the bead with a special lever and hook it onto the tongue of the bead（as fig.17 18）. Fig.17 NOTE： If inner tube, to avoid damage of inner tube, keep the position of t h e air valve and mounting head at 10cm distance （...

  • Page 15: Mounting Tire

    AM-TC10626LA Mounting Tire 4.3. NOTE： Check the size of the tire and rim to see if they match each other ⚫ Clamp the rim tightly in the same way as demounting tire. ⚫ Use lubricant such as thick soap solution on the tire and the rim.

  • Page 16: Inflating Tire

    AM-TC10626LA Inflating Tire 4.4. Danger! Inflating can be highly dangerous. Take precautions and pay close attention to the procedures. Check if the compressed air is well connected before inflating！ Inflating procedures are shown in Fig.25. The machine is equipped with a gauge to read the pressure in the tire.

  • Page 17: Maintenance

    AM-TC10626LA Maintenance Note： Only the specialized technician can do the maintenance. Before any maintenance is performed, disconnect the power and keep the plug within the sight of the maintenance personnel. and shut off compressed air, push the air valve switch to “Off” position and depress pedal 16 for 3 or 4 times to bleed the residual compressed...

  • Page 18: Spare Parts List

    AM-TC10626LA Spare parts list This list is only for the reference of the maintenance personnel. The manufacturer will not be held responsible for any use other than the designed purpose. In case any damage occurs, please contact your dealer or factory with the corresponding codes in the list.
  • Page 19 AM-TC10626LA 2065947 Slide plate 2064376 Complete plate 2065928 Plate Complete clamping 2017801 2065931 Plastic sleeve cylinder 6000178 Circlip 30 6000112 Screw M6*12 Flat 6000140 2065950 washer22*29*0.5 3005074 UnionIPL6-01 2065930 Shaft 3005157 Y seal 6000233 Nut M6 2018001 Piston rod 2053301 Parts of Rotating Valve Assembly（Fig.36）...
  • Page 20 AM-TC10626LA 2065776 Foot space frame 6000180 Pin 2*20 2065580 Side cover 3005025 Silencer PSL-1/4 6000431 Hex screw M6*16 3005005 L union IPC8-01 WasherΦ6 6000198 3005066 L union IPL8-01 Flat washerΦ6 6000138 2010701 Spring Complete five- way 4000201 Switch valve 3001201...
  • Page 21 AM-TC10626LA 6000391 Lock nut M18 （Fig.40） Quick inflating system-optional 1002154 4004001 Safety valve 2064825 Inflating tube 3005090 Cooper connection 3005193 Valve sleeve O sealФ32.5*3.55 3005006 Union IPC8-02 3005192 Spring 4004348 One-way valve 2064827 1.8*37.5*23.4*3 Retainer ring Ф32 3005036 6000388 Copper T-way union...

  • Page 22: Exploded Drawings

    AM-TC10626LA Exploded drawings Column assembly Fig.34...

  • Page 23: Turntable Assembly

    AM-TC10626LA Turntable assembly Fig.35...

  • Page 24: Gearbox & Motor Assembly

    AM-TC10626LA Gearbox & motor assembly Fig.36...

  • Page 25: Body Assembly

    AM-TC10626LA Body assembly Fig.37...

  • Page 26: Bead Breaker Cylinder & Breaker Arm Assembly

    AM-TC10626LA Bead Breaker Cylinder & Breaker Arm Assembly Fig.38...

  • Page 27: Quick Inflating System (Optional)

    AM-TC10626LA Quick inflating system (Optional) Fig.39...

  • Page 28: Simple Left Help Arm (Optional)

    AM-TC10626LA Simple left help arm (Optional) INSTALL Fig.40...
  • Page 29 AM-TC10626LA Structure: Fig.1 The main operating parts are shown in Fig.1 Item Item Item Base Adjustable rod Cylinder Extended arm Tire pressing head Up/down switch Locking rod Centering cone...
  • Page 30 AM-TC10626LA Installation, connection, testing NOTE： ➢ This arm must be used together with t h e tire changer machine appointed by the manufacturer. ➢ The installation of this auxiliary device Fig.2 should done professional personnel. ➢ Before assembly, disconnect the device from the power supply and air source （Fig.2）...
  • Page 31 AM-TC10626LA ⚫ Fix arm I into arm E as Fig.6 fasten it with screw K and washer J. ⚫ As Fig.6, loose switch rod M at clockwise, insert rod N into the hole on the arm, lock N with switch...
  • Page 32 AM-TC10626LA Operation ⚫ This help arm has been designed to facilitate the operations of tire mounting/demounting. In any case, this device would make these jobs easier on any type of wheel. ⚫ All work on the electrical system, including minor operations, must be carried out by professionally qualified personnel！...
  • Page 33 AM-TC10626LA Fig.10 ⚫ After the upper bead comes out of the rim, C plays an important role to lift the bottom bead into the groove when the bottom bead and rim are stuck closely. 2.2 Demount bottom bead ⚫ Lift tire, place the bottom bead into the groove as Fig.12 arrow sign, on the left side, on the...
  • Page 34 AM-TC10626LA ⚫ Adjust relative position between the tire bead and mount/demount head, let the tire bead cross the mount/demount head. mount/demount head, the tire bead should be placed on the mount/demount head as fig. 14-A； At the beginning of the mount/demount head, the tire bead should be placed under the ball protuberance of the mount/demount head （...

  • Page 35: Simple Double Help Arms(Optional)

    AM-TC10626LA Simple double help arms (Optional) Double arm(optional) 1、Structure: ITEM ITEM ITEM Back Arm Screw Screw Pressing roller Cylinder Up/down switch Valve Screw Valve Front arm Pressing roller Support shelf Screw Right help arm...
  • Page 36 AM-TC10626LA 2、 Installation： Fig.6-d ● As Fig.6-d, open the package, install D onto the post with screw E, fasten it; install A onto B with screw C, fasten it, make sure each part is working well, if not, adjust the gap by fastening or loose the screws.
  • Page 37 AM-TC10626LA Fig 8-b ● Air connection: Connect air inflating air tube (A) with a three-way connector (make sure it is connected with upward mouth) on Filter S; hook inflating gun on the post as Fig8-a. Connect air source with three-way connector (make sure it is connected with a horizontal mouth as Fig.8-a the arrow sign shows).
  • Page 38 AM-TC10626LA Fig.10) ⚫ （Fig.11）Lift arm, move away C. Pull the left arm and put its pressing head on the tire bead in the opposite of mount/demount head, pull down switch and let pressing roller press tire bead, pull lever B, and lift upper tire bead on mount/demount head, make sure lever B is parallel to the rim ⚫...
  • Page 39 AM-TC10626LA 3】Mount tire ⚫ Lubricate tire bead, put the tire on the rim, leave mount/demount head to the edge of the rim, depress the corresponding pedal to rotate turntable till tire mounted. ⚫ Lift switch upward and the arm goes upward, pull pressing roller C onto tire bead; place pressing head to the position as Fig.13.
  • Page 40 AM-TC10626LA Malfunction Cause Solution The gap between back arm Abrasion occurred after a long time turning Fasten screw 8 back arm base is big The gap between the back Abrasion occurred arm and after a long time of Fasten screw 5 and6...

  • Page 41: Appendix 1：Electrical Diagram

    AM-TC10626LA Appendix 1 Electrical Diagram Fig.40 Fig.41...

  • Page 42: Appendix 2：Air Passage Diagram

    AM-TC10626LA Appendix 2 Air Passage Diagram Fig.42 1． Filter unit FR+L 3． Five-way valve 5． Rotating valve assembly 2． Inflation gun 4． Bead breaker cylinder 6． Locking cylinder Appendix Optional accessory Mounting head for alloy rim (Fig.43) (Optional) These are special plastic protectors Fig.43...

  • Page 43: Appendix 4：Maintenance Log

    AM-TC10626LA Appendix 4 MAINTENANCE LOG...

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