fesing FCIFP48100A Applications Manual

Lithium iron phosphate battery module

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Page 1 Application Manual...
Page 2 Read and follow these instructions! The following precautions are intended to ensure your safety and prevent property damage. Before installing this product, be sure to read all safety instructions in this document for proper installation. Failure to comply with the instructions with this symbol may result in a serious accident, causing death or a severe injury.
Page 3: Table Of Contents
Table of Contents Precautions ..........................4 1.1 General Safety Precautions ...................... 4 1.2 Installation Precautions ......................4 Product Introduction ........................5 2.1. Front Panel Function Introduction .................... 5 2.2 Product Specifications ......................6 2.3 State Indicator .......................... 8 Unpack the Battery ........................8 3.1 Parts List...........................
Page 4: Precautions
1. Precautions 1.1 General Safety Precautions The product provides a safe source of electrical energy when operated as intended and as designed. Potentially hazardous circumstances such as excessive heat or electrolyte mist may occur under improper operating conditions, damage, misuse and/or abuse. The following safety precautions and the warning messages described in this part must be observed.
Page 5: Product Introduction
 Do not put tools or any metal parts on the top of the batteries.  Disconnect charging source and load before connecting or disconnecting terminals.  When moving batteries and wear all appropriate safety clothing and equipment.  Do not open or mutilate the batteries. ...
Page 6: Product Specifications
Figure 2-2: Front Panel Function Introduction 1. Reset: When the BMS is in the dormant state, press the button for 1S to activate the BMS. Meanwhile, the LED indicator will be lit to show SOC of the battery. When the BMS is in the active state, press the button for 3S to cause battery dormant.
Page 7 Basic Parameters Model FCIFP48100A Anode Material LiFePO4 Nominal Voltage（V） Layout 15S1P 100（0.5C，25℃） Rated Capacity（Ah） Rated Energy（kWh） 440×440×133（3U） Dimensions(W×D×H)mm Weight（kg） 42(About) Communication RS485,CAN 6000+（80%DOD,25℃） Cycle Life Electrical Characteristics Voltage Window（V） 40.5～54 Charge Current（A） 50(Recommend) Max Charge Current（A） Max Discharge Current（A） Operation Environment 0℃～50℃...
Page 8: State Indicator
2.3 State Indicator Table 2-2: State Indicator Capacity LED System Mode Abnormal event       De-energized/ No light No light All no light shutdown Mode Normal Flash 1 No light Indicate the SOC Stand-by Mode Alarm Flash 1 Flash 2 Indicate the SOC...
Page 9: Parts List
according to the parts list. Violent unpacking is strictly prohibited. If the battery system is found to be broken, deformed or other abnormal conditions, the user shall immediately stop using the battery and contact us. 3.1 Parts List Check the parts during unpacking. Table 3-1: Parts Lists Items Appearance...
Page 10: Visual Inspection Of The Modules
External switch line Battery external switch Fix the battery on the Cabinet bolt rack or cabinet Table 3-2: Recommended Tools and Instruments Items Usage Appearance To fasten battery and Phillips Screwdriver or Bit assemblies Box Cutter Opening boxes Insulated Torque Wrench Installing cables and busbars Insulated Sockets Installing cables and busbars...
Page 11: Battery Installation
4. Battery Installation This system must be installed by qualified, trained workers familiar with the required instruments.  Be sure to use insulated tools (torque wrench, extension, socket, etc.).  All the instruments must be insulated and no metal articles (e.g. watch, ring) should be present in the installation area.
Page 12: Battery Module Installation
Heavy Object Can cause muscle strain or back injury. Use lifting aids and proper lifting techniques when moving trays, batteries and other heavy objects. 4.1 Battery Module Installation 1. Transport battery modules to the installation location. 3. Place the battery modules on the rack frame or cabinet. 4.
Page 13: Cable Connection
5. Cable Connection 5.1 Single Battery Connection  Before connect the cable with the inverter, the worker must confirm the output switch of the inverter has been turn off, to prevent the risk of fire or electric shock.  Before connection, make sure to close the battery. ...
Page 14  When tightening the screws, make sure they are at a straight angle from the battery module terminals to avoid damage to the nuts inside.  Assemble the screws using a Phillips-head within the fastening torque of less than 8.0 Nm (79.88 kgf/cm). The power terminals, such as “+,”...
Page 15 1. Remove the protecting cover. 2. Take-down positive fixing bolt by the Phillips Screwdriver and connect the positive output cable between the battery positive terminal of the battery and the inverter. After connecting the battery, fastening bolt immediately to avoid dropping. Figure 5-2: Single Battery Connection 3.
Page 16: Connect Cables Of The Multiple Batteries In Parallel
5.2 Connect Cables of the Multiple Batteries in Parallel When multiple batteries in parallel, the cable connecting procedures are follows. 1. As shown in Figure 5-5, following the cable connection method of the single battery, connect the positive and negative cables between the Battery 1 and the busbar, Battery 2 and the busbar, and Battery N and the busbar respectively.
Page 17 0x02 0x0a 0x03 0x0b 0x04 0x0c 0x05 0x0d 0x06 0x0e 0x07 0x0f 0x08 4. Connect the communication line between battery and computer (1) RS485/CAN Port Deﬁnition (a) RJ45 Pin Male (b) RJ45 Pin Female Figure 5-5: Communication Port Table 5-2: Description of RJ45 Pin RJ45 Pin Signal Meaning...
Page 18: Visual Inspection Of The Connection
2-wire CAN communication, CAN H complying with the CAN protocol 2-wire CAN communication, CAN L complying with the CAN protocol Reserved RS485 communication, complying with the Modbus protocol, RS485 A connect to Pin2 in parallel RS485 communication, complying with the Modbus protocol, RS485 B connect to Pin1 in parallel Figure 5-6: Communication Cable Connections among Multiple Batteries...
Page 19: Activate The Product
 Cables fixation and the appearance.  The setting of the dialing address.  The installation of the protecting cover. 6. Activate the Product 6.1 Start the Battery After installation, wiring, and configuration are completed, you must check all the connection. When the connections are correctly, and then press reset button to activate the battery.
Page 20 Figure 6-1: Communication Port Set (3) Click the network software to enter the program When the display interface shows voltage, SOC and etc., indicating that the communication is successful. Figure 6-2: System Monitoring Program...
Page 21: Inspection, Cleaning And Maintenance
7. Inspection, Cleaning and Maintenance 7.1 General Information  The battery product is not fully charged. It is recommended that the installation be completed within 3 months after arrival;  During the maintenance process, do not re-install the battery in the battery product. Otherwise, the performance of the battery will be reduced;...
Page 22: Maintenance
7.4 Maintenance The Li-Ion battery is maintenance free. Charge the battery to approximately > 80% of its capacity at least once every year to preserve the battery’s capacity. 7.5 Storage  The battery product should be stored in a dry, cool and cool environment; ...
Page 23 Electrochemical The voltage of large self- Replace the battery. cell fault the cell is low or discharge, the cell over dis- unbalanced. charges to below 2.0 V after long- term storage. 2. The cell is damaged by external factors, short circuits, pinpricks, or crushing occur.
Page 24: Battery Recovery
9. Battery recovery Aluminum, copper, lithium, iron and other metal materials are recovered from discarded LiFePO4 batteries by advanced hydrometallurgical process, and the comprehensive recovery efficiency can reach 80%. The specific process steps are as follows: 1. Recovery process and steps of cathode materials Aluminum foil as collector is amphoteric metal.
Page 25 severe vibration, impact or extrusion should be prevented to prevent sun and rain. It can be transported using vehicles such as cars, trains and ships. Always check all applicable local, national, and international regulations before transporting a Lithium Iron Phosphate battery. Transporting an end-of-life, damaged, or recalled battery may, in certain cases, be specially limited or prohibited.
Page 26 www.fns-power.com...