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A.M. Manufacturing Company
MODEL:
© 2015
R900T
THE AM MANUFACTURING
MODEL: R900T
OPERATIONS & SAFETY MANUAL
INCLUDING PARTS CATALOG AND MAINTENANCE INSTRUCTIONS
PROJECT NUMBER: PRJ365
SHIP DATE: May 2008
AM Assembly #: __________
SERIAL #: ___________
CAUTION:
DO NOT OPERATE, CLEAN, OR SERVICE THIS MACHINE BEFORE YOU READ THIS MANUAL AND
ARE FAMILIAR WITH THE SAFETY INSTRUCTIONS IN THIS MANUAL AND THOSE ON THE LABELS
ON THE MACHINE. KEEP THIS MANUAL AND OTHER MATERIALS DELIVERED WITH THE MACHINE,
ACCESSIBLE TO THE OPERATORS FOR EASY REFERENCE DURING USE.
IF YOU SHOULD HAVE ANY (?)
QUESTIONS ABOUT GUARDS OR
PLACEMENT CALL (800) 342-6744.
THE ENTIRE CONTENTS OF THIS
PUBLICATION ARE COPYWRITTEN
AND ALL RIGHTS ARE RESERVED.
REPRODUCTION IN WHOLE OR IN
PART IS PROHIBITED WITHOUT
WRITTEN NOTICE PERMISSION OF
A.M. MFG. INC.
MANUFACTURING COMPANY
DIVISION OF THE ATWOOD CORPORATION
9200 CALUMET AVE. SUITE NW 07 MUNSTER, IN 46321
(219) 474-7272 (800) 342-6744 FAX: (219) 472-7271 www.ammfg.com
R900T
© COPYRIGHT 2015
1 of 25
Original Release 2015
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Table of Contents
Summary of Contents for AM MANUFACTURING R900T
- Page 1 A.M. Manufacturing Company MODEL: © 2015 R900T THE AM MANUFACTURING MODEL: R900T OPERATIONS & SAFETY MANUAL INCLUDING PARTS CATALOG AND MAINTENANCE INSTRUCTIONS PROJECT NUMBER: PRJ365 SHIP DATE: May 2008 AM Assembly #: __________ SERIAL #: ___________ CAUTION: DO NOT OPERATE, CLEAN, OR SERVICE THIS MACHINE BEFORE YOU READ THIS MANUAL AND ARE FAMILIAR WITH THE SAFETY INSTRUCTIONS IN THIS MANUAL AND THOSE ON THE LABELS ON THE MACHINE.
- Page 2 A.M. Manufacturing Company MODEL: © 2015 R900T OWNERS RESPONSIBILITY NOTE: THE PARTS AND EQUIPMENT DESCRIBED IN THIS MANUAL MAY BE COVERED BY ONE OR MORE U.S. AND FOREIGN PENDING PATENTS. TO MAINTAIN MACHINE AND USER SAFETY, THE RESPONSIBILITY OF THE OWNER...
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Page 3: Table Of Contents
A.M. Manufacturing Company MODEL: © 2015 R900T TABLE OF CONTENTS CONTENTS PAGE # TRANSFER CONVEYOR LINE COVER PAGE………………………………………………… OWNERS RESPONSIBILITIES………………………………………………….……………….. TABLE OF CONTENTS………………..………………………………………….………………. OPERATIONS AND SAFETY & INTRODUCTION & SPECIFICATIONS……………………. SAFETY SIGNAL WORDS………………………………………………………………………… WARNING LABELS………………………………………………………………………………… SAFTY RULES……………………………………………………………………………………… OPERATING INSTRUCTIONS……………………………………………………………………. CLEANING INSTRUCTIONS………………………………………………………………………... - Page 4 FOLLOW INSTRUCTIONS DURING USE INTRODUCTION YOUR R900T DOUGH ROUNDER HAS BEEN BUILT WITH THE BUSY BAKER IN MIND. IT’S VERSATILITY AND SIMPLICITY ARE UNMATCHED IN THE INDUSTRY. PRODUCTION DEPENDS ON THE DESIRED DOUGH BALL SIZE AND HOW FAST THE DIVIDED DOUGH PIECES ARE DROPPED INTO THE FUNNEL. SMALL PIECES CAN BE FED APPROXIMATELY TWO PER SECOND, WHEREAS LARGER DOUGH PIECES (UP TO 2 lbs.) MUST BE...
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Page 5: Safety Signal Words
A.M. Manufacturing Company MODEL: © 2015 R900T SAFETY SIGNAL WORDS THIS MACHINE IS DESIGNED TO PROVIDE FOR SAFE OPERATION IF NORMAL OPERATING PROCEDURES AND SAFETY MESSAGES LOCATED ON THE MACHINE AND IN THIS MANUAL ARE FOLLOWED. THIS IS A SAFETY ALERT SYMBOL. YOU WILL FIND IT ON... -
Page 6: Warning Labels
A.M. Manufacturing Company MODEL: © 2015 R900T WARNING LABELS TYPICALLY FOUND ON THE R900T 1 AMTAG160SF: TOP OF CABINET 3 TAG5M: UPPER RIGHT CORNER CABINET 4 AMTAG10AMF: UPPER RIGHT CORNER CABINET AMTAG10ASF: INSIDE CABINET ON ELECTRICAL BOX 2 TAG21M: BELOW ELECTRICAL... - Page 7 PERFORMED, OR IF THE MACHINE IS OUT OF SERVICE. NEVER LEAVE THIS MACHINE RUNNING UNATTENDED. IMPORTANT: IF YOU HAVE ANY QUESTIONS ABOUT THESE SAFETY RULES, SEE YOUR SUPERVISOR OR CALL AM MANUFACTURING Co. TOLL FREE: (800) 342-6744 R900T © COPYRIGHT 2015 7 of 25 Original Release 2015...
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Page 8: Operating Instructions
ROUNDING DRUM IS NOT CORRECT, CONSULT A PROPERLY TRAINED ELECTRICIAN OPERATING THE R900T THE R900T TABLE OR CONVEYOR MODEL IS READY TO ROUND AFTER: POSITION R900T IN THE DESIRED LOCATION AND SET THE TWO (2) LOCKING CASTERS. PLUG THE POWER CORD INTO PROPER RECEPTACLE. -
Page 9: Cleaning Instructions
R900T CLEANING INSTRUCTIONS ALL AM MANUFACTURING MACHINES ARE TESTED WITH DOUGH DURING THE IN - HOUSE, RUN - IN AND QUALITY AUDIT PROCEDURE. ALTHOUGH THE MACHINE HAS BEEN CLEANED, SOME EVIDENCE OF DOUGH ON AND IN THE MACHINE MAY BE DETECTED, THIS IS NORMAL. -
Page 10: General Maintenance
REPLACE ANY DAMAGED OR MISSING SAFETY LABELS. THEY ARE AVAILABLE FROM THE MANUFACTURER. MAINTENANCE FOR THE R900T ALWAYS BEGINS WITH KEEPING THE MACHINE CLEAN. PROPER CLEANING PROCEDURES CAN BE FOUND ON PAGE (6) OF THIS MANUAL. STANDARD LONG TERM MAINTENANCE CONSISTS OF LUBRICATING MAIN WEAR POINTS. -
Page 11: Cabinet Assembly
A.M. Manufacturing Company MODEL: © 2015 R900T CABINET ASSEMBLY R900T © COPYRIGHT 2015 11 of 25 Original Release 2015... - Page 12 A.M. Manufacturing Company MODEL: © 2015 R900T CABINET ASSEMBLY BILL OF MATERIAL ITEM PART NO DESCRIPTION F0402HHCS HEX HEAD CAP SCREW, 1/4-20 X 1/2" L F0400FW FLAT WASHER, 1/4" F0400LW LOCK WASHER, 1/4" F9725PHS PAN HEAD, SLOTTED, 8-32 UNC x 0.375 F0402BH BUTTON HEAD 1/4-20 X 1/2"...
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Page 13: Rounder Assembly
A.M. Manufacturing Company MODEL: © 2015 R900T ROUNDER ASSEMBLY OLD STYLE DRUM ONLY R900T © COPYRIGHT 2015 13 of 25 Original Release 2015... - Page 14 A.M. Manufacturing Company MODEL: © 2015 R900T ROUNDER ASSEMBLY BILL OF MATERIAL ITEM PART NO DESCRIPTION R130RA2 OUTSIDE FRAME WELDED TO ITEM #1 SHOWN APART FOR CLEARTY R144RA MOTOR ADJUSTING BRACKET R141RA PLASTIC SEAL RING R109RA ROUNDER BASE SPROCKET R134RA...
- Page 15 A.M. Manufacturing Company MODEL: © 2015 R900T TABLE ASSEMBLY R900T © COPYRIGHT 2015 15 of 25 Original Release 2015...
- Page 16 A.M. Manufacturing Company MODEL: © 2015 R900T TABLE ASSEMBLY BILL OF MATERIAL ITEM PART NO DESCRIPTION F0400FW FLAT WASHER, 1/4" F0400LW LOCK WASHER, 1/4" F0500LW LOCK WASHER, 5/16" F0500FW FLAT WASHER, 5/16" SS252 OUTFEED CONVEYOR MOTOR, 1/15 HP, 115~230V, 70 RPM...
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Page 17: Electrical Components Single Phase
A.M. Manufacturing Company MODEL: © 2015 R900T ELECTRICAL COMPONENTS SINGLE PHASE R900T © COPYRIGHT 2015 17 of 25 Original Release 2015... - Page 18 A.M. Manufacturing Company MODEL: © 2015 R900T ELECTRICAL COMPONENTS SINGLE PHASE BOM ITEM PART NO DESCRIPTION SS255-115 GEAR MOTOR ASSEMBLY (110-120Vac MACHINE) SS255 - GEAR MOTOR SS255-115 SS220 - 14/3 CAROLPRENE CORD 18" SS100 – CORD CONNECTOR SS153 - PLUG (110-120Vac)
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Page 19: Electrical Components Three Phase
A.M. Manufacturing Company MODEL: © 2015 R900T ELECTRICAL COMPONENTS THREE PHASE R900T © COPYRIGHT 2015 19 of 25 Original Release 2015... - Page 20 A.M. Manufacturing Company MODEL: © 2015 R900T ELECTRICAL COMPONENTS THREE PHASE BOM ITEM PART NO DESCRIPTION GEAR MOTOR ASSEMBLY (208-240Vac MACHINE) SS256 - 1HP GEAR MOTOR SS256-220 SS225 - 16/4 CAROLPRENE CORD 18" SS100 – CORD CONNECTOR SS159 - PLUG (208-240Vac)
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Page 21: Electrical Schematic
A.M. Manufacturing Company MODEL: © 2015 R900T ELECTRICAL SCHEMATIC SINGLE PHASE R900T © COPYRIGHT 2015 21 of 25 Original Release 2015... - Page 22 A.M. Manufacturing Company MODEL: © 2015 R900T ELECTRICAL SCHEMATIC 208-240Vac - 3 PHASE R900T © COPYRIGHT 2015 22 of 25 Original Release 2015...
- Page 23 A.M. Manufacturing Company MODEL: © 2015 R900T ELECTRICAL SCHEMATIC 460-480Vac - 3 PHASE R900T © COPYRIGHT 2015 23 of 25 Original Release 2015...
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Page 24: Ordering Replacement Parts
A.M. Manufacturing Company MODEL: © 2015 R900T ORDERING REPLACEMENT PARTS IMPORTANT: ONLY USE FACTORY SUPPLIED REPLACEMENT PARTS TO MAINTAIN MACHINE SAFETY, PERFORMANCE AND SANITARY CONDITIONS. USE OF NON-APPROVED PARTS MAY VOID MANUFACTURES WARRANTY. TO ORDER REPLACEMENT PARTS ALWAYS: 1) CHECK THE MACHINE TO IDENTIFY MISSING, DAMAGED OR NON-FUNCTIONAL PARTS INCLUDING GUARDS, WARNING LABELS AND INSTRUCTIONS. -
Page 25: Notes
A.M. Manufacturing Company MODEL: © 2015 R900T NOTES DATE: ACTIVITY: R900T © COPYRIGHT 2015 25 of 25 Original Release 2015...
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