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TOYOTA ADVANCED LOGISTICS Bastian SOLUTIONS Shoe Sorter Installation And Maintenance Manual

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Installation and Maintenance Manual
Model: Shoe Sorter
Effective February 2022
Rev. D

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Summary of Contents for TOYOTA ADVANCED LOGISTICS Bastian SOLUTIONS Shoe Sorter

  • Page 1 Installation and Maintenance Manual Model: Shoe Sorter Effective February 2022 Rev. D...
  • Page 2 Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ Contributions ROLE NAME TITLE Author Ben Baker Senior Design Engineer Checker Evan Grimes Customer Service Engineer Approver Sam Osterhout Design Team Lead Revisions DATE REVISION REVISION DESCRIPTION AUTHOR 10/21/2019 Initial document creation Ben Baker Added info on sprocket alignment and replacement;...
  • Page 3 Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ Term and Acronym Definitions TERM/ACRONYM DEFINITION Alternating current The collection or staging of multiple cartons, cases, or totes of product on Accumulation conveyor. Pressure against carton(s) in the direction of carton flow resulting from Back pressure weight of densely accumulated cartons.
  • Page 4 Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ TERM/ACRONYM DEFINITION Mechanism used to maintain the desired position of conveyable cartons, Guide Rail cases, or totes on their respective conveying surface. HHCS Hex head cap screw Human-Machine Interface; an operating console or control panel of a conveyor system.
  • Page 5 Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ TERM/ACRONYM DEFINITION A reflective component needed for retroreflective photoeyes to receive Reflector transmitted light or radiation when no object is in front of the photoeye. Of or relating to a surface or device that reflects light or other radiation Retroreflective back to its source.
  • Page 6 Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ TERM/ACRONYM DEFINITION Tail Pulley A non-driven pulley located at the tail end of the conveyor. Pulley with an adjustable position used to eliminate unnecessary slack in a Takeup Pulley belt. Takeup Screws Adjustment screw used to adjust the position of a takeup pulley. Top of Conveying Surface;...

  • Page 7: Table Of Contents

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ Table of Contents Introduction ......................12 OSHA And Safety....................12 Model: Shoe Sorter ....................12 Receiving ....................... 13 4.1 Mark Numbers ........................13 4.2 Skid Contents ........................14 4.3 Skid Documentation ......................14 Installation ......................
  • Page 8 Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ 7.4.1 Tail Sprocket Replacement Procedure ................49 7.4.2 Drive Sprocket Replacement Procedure ................51 7.4.3 Tail Shaft Adjustment Procedure ..................53 7.5 Recommended Preventative Maintenance Schedule ............54 Appendix 1 Section Weights ................... 57 Appendix 2 Oiler System Recommended Flow Rates and Lubrication Intervals 59 Appendix 3 General Arrangement Drawings ............
  • Page 9 Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ Figure 29-General Arrangement, Shoe Sorter Drive, Sheet 2 of 2 ............71 Figure 30-General Arrangement, Shoe Sorter Discharge Transition, Sheet 1 of 1 ........74 Figure 31-General Arrangement, Shoe Sorter Oiler, Sheet 1 of 1 ............76 Figure 32-General Arrangement, Shoe Sorter Chain Guide Fastening Detail, Sheet 1 of 1 .....
  • Page 10 Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ Reference Documents DOCUMENT DOCUMENT MANUFACTURER TITLE NUMBER ClearPath MC/SD https://www.teknic.com/files/download Teknic, Inc. User Manual s/clearpath_user_manual.pdf Rev.3.05 AC ClearPath- https://www.teknic.com/files/download Teknic, Inc. MC/SD User s/ac_clearpath-sc_manual.pdf Manual Rev.3.06 https://www.diamondchain.com/wp- Diamond Chain The Diamond content/uploads/2017/03/catalogs/mai Maintenance 11255_201903 ntenance-guide/maintenance- Chain Company...
  • Page 11 Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ DOCUMENT DOCUMENT MANUFACTURER TITLE NUMBER S..7, SPIROPLAN® W) SureFire II Lubricator http://www.bijurdelimon.com/fileadmin Bijur Delimon Automatic, Oil & 36410 /products/docs/bdius/Datasheets/3641 International Fluid Grease, 0_LUB_SureFire-II-PDI-SLR_DS-R2.pdf Single Phase Operators Manual Controller,SureFire http://www.bijurdelimon.com/fileadmin Bijur Delimon II (Single Phase 36412 /bdide/downloads/36412_SureFire- International...

  • Page 12: Introduction

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ 1 Introduction Thank you for choosing Bastian Solutions conveyor. The following manual serves as a guide for installation, part replacement, and general maintenance for your material handling equipment. It is important to read the manual and follow any instructions as it provides important safety information for personnel and will maximize the longevity of the conveyor.

  • Page 13: Receiving

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ 4 Receiving Upon delivery of any Bastian Solutions conveyor, please review and check the following: • The quantity of items received against the Bill of Lading. Complete a visual inspection of equipment to determine any damage that may have occurred •...

  • Page 14: Skid Contents

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ 4.2 Skid Contents Skids will contain varying combinations of conveyor sections, support structures, accessories, and pertinent hardware. For protection of product integrity during shipping, accessories and supports may be delivered on separate, but labeled skids. 4.3 Skid Documentation All shipments will contain a Bill of Lading for the delivery company, a skid label, and a skid manifest.

  • Page 15: Installation

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ 5 Installation Ensure that your conveyor equipment has been securely fastened to the floor or other mounting surface before full operation occurs. Consideration should be given to floor point loading prior to installation to ensure proper support of equipment.

  • Page 16: Section Fastening And Rail Alignment

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ Figure 4-Floor Support Installation Detail 4. Adjust the urethane vibration damper to 3/8” to 7/16” tall (1/8” to 1/16” compression). 5. Adjust the top of conveying surface height by adjusting the floor support. Do not use vibration dampers for height adjustment.

  • Page 17: Figure 5-Bed Section Fastening Detail

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ 4. Twist in the sorter bed must be limited to +/- 1/4 inch per 10 feet of sorter length, with no bumps or discontinuities and no section out-of-level by more than +/- 1/2 inch across its width. 5.

  • Page 18: Spur Installation

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ a. If there are any bumps created by misalignment where the pin guide ends meet, it will cause excessive noise during operation and, if the misalignment is severe, can damage the pin guide covers and the slat mounts over time.

  • Page 19: Figure 6-Typical Spur Positioning

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ The provided adjustment travel is intended for optimizing the spur location relative to the divert rail. Moving the spur a large distance may cause problems diverting large packages, depending on the system layout. 1 3/8”...

  • Page 20: Chain Installation

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ Figure 7-Spur Mounting Detail 5.1.5 Chain Installation Run power to the main drive motor and verify the motor rotation direction before installing the chain. Running the sorter backwards can cause damage to slats, chain, and sorter internal components. The “missing bearing”...

  • Page 21: Figure 8-Chain Connection Detail

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ Figure 8-Chain Connection Detail 4. Always keep the matched pairs across from each other. Keep the tags on the chain until it is installed in the sorter. 5. Lay out a matched pair of chain and hold it together with one slat approximately every two feet, starting at the tail sprocket and working towards the drive.

  • Page 22: Slat Installation

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ DO NOT pull on the slats or chain mounts. Damage to the slats or chain mounts could result. Fasten any pulling devices (winches, come-alongs, etc.) directly to the chain, with the use of a suitable spreader bar to ensure the force is exerted directly along the length of the chain.

  • Page 23: Figure 9-Slat Installation Detail

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ Figure 9-Slat Installation Detail Ensure the shoe is in either the fully diverted or fully returned position. Failure to do so may cause mechanical damage to the sorter. 6. Rotate the lever on each side of the slat to close over the two chain pins on each side. 7.

  • Page 24: Setting Infeed Conveyor

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ Figure 10-Spring Clip Seating Detail 8. Repeat step 7 on the other side of the slat. 9. After the slat install is complete, inspect all spring clips to ensure they are latched correctly. See Figure 10.

  • Page 25: Figure 11-Knife Edge Installation Positioning

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ APPROXIMATELY 11 3/4” (MAY VARY FOR CERTAIN PRODUCT TYPES) 14 3/8” 5” 1/2" TO 1” CLEARANCE BETWEEN SLAT SURFACE AND NOSEBAR OF KNIFE EDGE Figure 11-Knife Edge Installation Positioning 4. Adjust the nosebar horizontal and vertical position to match the position shown in Figure 12. a.

  • Page 26: Figure 12-Knife Edge Nosebar Positioning Detail

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ 8. After adjusting the nosebar, retension the knife edge belt to the correct running tension (until the measurement between the marks reads 25-5/8”). a. See Figure 13 for location of the tensioner. The belt tensioner is indicated by note flag Figure 12-Knife Edge Nosebar Positioning Detail 9.

  • Page 27: Figure 13-Side View Of Knife Edge Conveyor

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ Figure 13-Side View of Knife Edge Conveyor 10. The snub rollers are used to adjust tracking of the AC belt. Run the conveyor briefly and see which direction the belt is tracking towards. 11.

  • Page 28: Setting Discharge Conveyor

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ 13. When the belt runs twice its length without changing positions and without requiring additional adjustments, then the belt is tracked properly. 14. If improper tracking of the belt persists, contact your BSC representative for technical assistance. The nosebar must be set square to the knife edge frame in both horizontal and vertical directions.

  • Page 29: Installing Debris Sensors

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ 5.1.9 Installing Debris Sensors There are two types of debris sensors; an internal sensor and an underside sensor. Both sensors have a swinging metal gate which does not contact any part of the sorter in normal operation. In the event of debris or a dislodged slat, the debris will hit the gate and cause it to fall over, unblocking a prox sensor and signaling the PLC to shut down the sorter.

  • Page 30: Installing Side Covers

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ The spur mounting brackets also share their mounting bolts with the chain guards (only applicable to divert sections which have spurs mounted). 5.1.11 Installing Side Covers 1. See Figure 16. 2. The side covers mount to (2) lower cover brackets, fastened to the underside of the sorter frame lower rail, and (2) upper cover brackets, fastened to the underside of the sorter frame upper rail.

  • Page 31: Setting Oiler Flow

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ Figure 16-Chain Guard, Guiderail, and Side Cover Installation 5.1.12 Setting Oiler Flow While the sorter can run for a short period of time and at slow speeds without oiling, the oiling system should be fully operational prior to any prolonged runs at operating speed (maximum total runtime equal to the duration of 1 oiler cycle).
  • Page 32 Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ d. See Figure 17 for a detail of the oiler pump and metering unit. 2. Fill the oiler with oil to the “MAX” level marked on the reservoir. a. Fill with SAE 30 mineral oil or SAE 85W gear oil (ISO 100), for operation between 40°F and 100°F.

  • Page 33: Figure 17-Oiler Pump And Flow Adjustment Panel

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ Figure 17-Oiler Pump and Flow Adjustment Panel 14. Reconnect the tubes to the oil brushes. 15. With the sorter running at operating speed, use the manual button (depending on the electrical and Controls interface) to run the oiler for one full chain revolution. Make sure the oiler pressure does not drop below the setpoint of the pressure switch (290 PSI) and verify that the pressure switch is activated when the oiler runs.

  • Page 34: Tailshaft Encoder Installation

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ 5.1.13 Tailshaft Encoder Installation A 10,000 line HTL-type encoder is shipped with the tail section of the sorter, but is not shipped installed to protect it from damage during transport. This encoder is intended to be connected directly to the knife edge to allow it to match sorter speed.

  • Page 35: Initial Startup Procedure

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ 10. Verify the tail shaft can turn freely with no rubbing on the encoder mount or guards. 11. See section 5.2.5 for electrical wiring details of the encoder. 5.1.14 Initial Startup Procedure 1. Inspect inside the sorter for tools or debris. Special consideration should be given to checking the cross members, which are prone to collecting items.

  • Page 36: Components Requiring 3 Phase Ac Power Connections

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ As a general rule, startup current should be limited to no more than 120% of a motor’s rated full- load current for a motor 30HP or larger. Exact limits will vary depending on the sorter configuration.

  • Page 37: Components Requiring 24Vdc Power Connections

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ 5.2.3 Components requiring 24VDC power connections 1. Each divert control box, including the processor and all I/O (motors and sensors), requires approximately 0.75A at 24VDC. a. Minimum voltage is 20.4VDC at the divert box (may require larger wiring gauge to keep the voltage drop under control for long runs).

  • Page 38: Table 1-Wiring Of Knife Edge And Ac Gapper Io Cable

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ Table 1-Wiring of Knife Edge and AC Gapper IO Cable TEKNIC IO WIRE DESCRIPTION CONNECT TO CABLE PIN COLOR +24V logic power (or daisy chain HLFB+ Error signal power from previous HLFB-) “A” signal on 10,000 line HTL Pulse signal (200 pulses encoder (WHT wire on encoder).

  • Page 39: List Of Sensors (Discrete)

    Installation and Maintenance Manual: Shoe Sorter ___________________________________________________________________________________ The ClearPath-AC “Enable” signal is not a safety-rated stop signal, so AC power must be cut to the knife edge and servo gappers in the event of an E- stop. If AC power is cut to the knife edge while the sorter is still moving, a loss of product tracking will result as the knife edge conveyor will dynamically brake to a stop.

  • Page 40: Table 2-List Of Sensors

    Installation and Maintenance Manual: Shoe Sorter Table 2-List of Sensors STATE IN STATE TYPE OF RECOMMENDED NOTES SENSOR TYPE LOCATION NORMAL DURING FAULT FAULT RESPONSE OPERATION FAULT DETECTED Shut down the sorter Jam or debris at drive and alert the Discharge Inductive the discharge...
  • Page 41 Installation and Maintenance Manual: Shoe Sorter STATE IN STATE TYPE OF RECOMMENDED NOTES SENSOR TYPE LOCATION NORMAL DURING FAULT FAULT RESPONSE OPERATION FAULT DETECTED Ignore momentary faults. Shut down the Multiple gates sorter drive and alert (typ. 1 per 50 Debris or a thrown Inductive Crash detection...
  • Page 42 Installation and Maintenance Manual: Shoe Sorter STATE IN STATE TYPE OF RECOMMENDED NOTES SENSOR TYPE LOCATION NORMAL DURING FAULT FAULT RESPONSE OPERATION FAULT DETECTED Pulse train is Typically used to The sorter drive is HTL incre- Pulse train propor- absent or out drive the AC not operating, the Not typically monitored...
  • Page 43 Installation and Maintenance Manual: Shoe Sorter STATE IN STATE TYPE OF RECOMMENDED NOTES SENSOR TYPE LOCATION NORMAL DURING FAULT FAULT RESPONSE OPERATION FAULT DETECTED Run a single oiler cycle Manual override to and reset the cycle CLOSED when SPST-NO dry Oiler (manual trigger an timer when the button...

  • Page 44: Communication Between System Plc And Divert Control Box

    Installation and Maintenance Manual: Shoe Sorter 5.2.7 Communication between system PLC and divert control box 1. See Table 3 for a list of input and output signals that need to be passed between the divert box and the system PLC. 2.

  • Page 45: Operation

    Installation and Maintenance Manual: Shoe Sorter INPUT OR OUTPUT DESCRIPTION DIVERT BOX PLC PIN Divert #1 Status (Divert Fault) OUT 6 Divert #2 Status (Divert Fault) OUT 7 Divert #3 Status (Divert Fault) OUT 8 Divert #4 Status (Divert Fault) OUT 9 4.

  • Page 46: Troubleshooting Faults

    Installation and Maintenance Manual: Shoe Sorter e. Sorter operating speed and other settings should generally be changed through the HMI, not directly on the VFD. VFD settings should only be adjusted by qualified personnel. Improper VFD settings can prevent correct emergency stop operation or cause hazardous unintended motion, and can cause damage to the drive motor or sorter mechanical system.

  • Page 47: Maintenance

    Installation and Maintenance Manual: Shoe Sorter a. Check for a missing or damaged slat or shoe. b. Check for a shoe missing its pin or pin bearing. The slat and shoe may appear normal from the conveying surface side. c. Inspect inside the sorter for any detached shoe pins or other debris. d.

  • Page 48: Divert Switch Repair, Replacement, And Service

    Installation and Maintenance Manual: Shoe Sorter 7.2 Divert switch repair, replacement, and service 1. See Figure 22 and Figure 23 in Appendix 3 for exploded view and part numbers 2. Recommended to swap the complete switch with a spare, so the switch can be rebuilt without keeping the sorter down for an extended period.

  • Page 49: Tail Sprocket Replacement Procedure

    Installation and Maintenance Manual: Shoe Sorter 2. Rapid tooth wear can be caused by the chain “jumping” the sprocket, or can be caused by debris or abrasive grit inside the sorter. If the chain is allowed to “jump” or skip teeth on the sprocket, which can happen if the sorter is rapidly braked to a stop, the slats, chain, or sprockets may be damaged.
  • Page 50 Installation and Maintenance Manual: Shoe Sorter 11. Slide the shaft out partially, taking care to support the weight of the shaft as it is no longer supported on both sides. Continue until there is enough space to remove a sprocket. a.

  • Page 51: Drive Sprocket Replacement Procedure

    Installation and Maintenance Manual: Shoe Sorter 26. Using calipers, center the tail shaft and sprockets in between the tail sideframes. Measure at least (4) places (every 90° of shaft rotation) around the perimeter of each sprocket, and average the measurements. 27.
  • Page 52 Installation and Maintenance Manual: Shoe Sorter 13. Slide the shaft out partially, taking care to support the weight of the shaft as it is no longer supported on both sides. Continue until there is enough space to remove a sprocket. a.

  • Page 53: Tail Shaft Adjustment Procedure

    Installation and Maintenance Manual: Shoe Sorter 28. Apply antiseize onto the extended drive shaft that interfaces with the motor’s hollow bore, and reinstall the motor. See the SEW Eurodrive Assembly and Operating Instructions for the correct torque value for the motor shaft retaining bolt. 29.

  • Page 54: Recommended Preventative Maintenance Schedule

    Installation and Maintenance Manual: Shoe Sorter 7.5 Recommended Preventative Maintenance Schedule Table 4-Recommended Preventative Maintenance Schedule ✓ INTERVAL DESCRIPTION OF CHECK Make sure the conveyor is clear of foreign Before each startup objects and all personnel are safely away from moving parts. Visual and auditory inspection to check for oil leakages, hardware security, or any Once per shift...
  • Page 55 Installation and Maintenance Manual: Shoe Sorter ✓ INTERVAL DESCRIPTION OF CHECK gearbox or motor housing. Check the proper functioning of all proximity switches and photoeyes. Secure Monthly or 300 hours all mounting brackets, clean the lenses and reflectors, and replace any that are defective.
  • Page 56 Installation and Maintenance Manual: Shoe Sorter ✓ INTERVAL DESCRIPTION OF CHECK to-center: 15-1/4” maximum measurement (measurement on a new chain would be 15”) b. Chains on both sides of the sorter must be replaced at the same time c. Uneven elongation is a warning that one side is not getting enough oil (chain that is starved for oil will wear faster)

  • Page 57: Appendix 1 Section Weights

    Installation and Maintenance Manual: Shoe Sorter Appendix 1 Section Weights Section weights do not include floor supports, accessories, guiderail, or crating. Table 5-List of Section Weights DRIVE AND SORTER DIVERT SECTION INTERMEDIATE CATENARY (NOT TAIL OAW (in) (SINGLE SIDED) SECTION INCLUDING MOTOR) Section Section...

  • Page 58: Table 6-List Of Drive Motor Weights

    Installation and Maintenance Manual: Shoe Sorter Table 6-List of Drive Motor Weights MOTOR SPEED GEARBO HOLLOW BORE SIZE WEIGHT HORSEPOWER (FPM) (IN) (LBS) 200-240 KA77 240-600 KA67 1 1/2 200-380 KA77 380-600 KA67 1 1/2 200-250 KA87 2 3/8 250-600 KA77 200-240 KA97...

  • Page 59: Appendix 2 Oiler System Recommended Flow Rates And Lubrication Intervals

    Installation and Maintenance Manual: Shoe Sorter Appendix 2 Oiler System Recommended Flow Rates and Lubrication Intervals Table 7-Oiler Pump Runtime (in seconds) Per Lubrication Interval SORTER LUBRICATIO SORTER LENGTH (FEET) SPEED N INTERVAL (FPM) (MINUTES) 2940 1037 1097 1157 1217 1500 1020 Table 8-Recommended Lubricant Flow Rates and Lubrication Intervals...

  • Page 60: Appendix 3 General Arrangement Drawings

    Installation and Maintenance Manual: Shoe Sorter Appendix 3 General Arrangement Drawings Figure 19-General Arrangement, Shoe Sorter Slat and Chain Exploded View, Sheet 1 of 1 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev.

  • Page 61: Figure 20-General Arrangement, Shoe Sorter Divert Section, Sheet 1 Of 2

    Installation and Maintenance Manual: Shoe Sorter Figure 20-General Arrangement, Shoe Sorter Divert Section, Sheet 1 of 2 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...

  • Page 62: Figure 21-General Arrangement, Shoe Sorter Divert Section, Sheet 2 Of 2

    Installation and Maintenance Manual: Shoe Sorter Figure 21-General Arrangement, Shoe Sorter Divert Section, Sheet 2 of 2 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...

  • Page 63: Table 9-Bom For Ga-Shoe-36-120-0001

    Installation and Maintenance Manual: Shoe Sorter Table 9-BOM for GA-SHOE-36-120-0001 PART NUMBER ITEM 36” OAW 48” OAW UNITS DESCRIPTION 30° RIGHT 30° LEFT 22° RIGHT 22° LEFT 30° RIGHT 30° LEFT 22° RIGHT 22° LEFT Z075SA-16125 Z075SA-16117 Z075SA-16057 Z075SA-16037 Z075SA-16125 Z075SA-16117 Z075SA-16057 Z075SA-16037...

  • Page 64: Figure 22-General Arrangement, Shoe Sorter Divert Switch, Sheet 1 Of 3

    Installation and Maintenance Manual: Shoe Sorter Figure 22-General Arrangement, Shoe Sorter Divert Switch, Sheet 1 of 3 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...

  • Page 65: Figure 23-General Arrangement, Shoe Sorter Divert Switch, Sheet 2 Of 3

    Installation and Maintenance Manual: Shoe Sorter Figure 23-General Arrangement, Shoe Sorter Divert Switch, Sheet 2 of 3 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...

  • Page 66: Figure 24-General Arrangement, Shoe Sorter Divert Switch, Sheet 3 Of 3

    Installation and Maintenance Manual: Shoe Sorter Figure 24-General Arrangement, Shoe Sorter Divert Switch, Sheet 3 of 3 Figure 25-General Arrangement, Shoe Sorter Divert Receiver and Shoe Return, Sheet 1 of 1 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev.
  • Page 67 Installation and Maintenance Manual: Shoe Sorter Figure 26-General Arrangement, Shoe Sorter Divert Receiver and Shoe Return, Sheet 1 of 1 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...
  • Page 68 Installation and Maintenance Manual: Shoe Sorter Figure 27-General Arrangement, Shoe Sorter Tail, Sheet 1of 2 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...

  • Page 69: Figure 26-General Arrangement, Shoe Sorter Tail, Sheet 1 Of 2

    Installation and Maintenance Manual: Shoe Sorter Figure 28-General Arrangement, Shoe Sorter Tail, Sheet 2 of 2 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...

  • Page 70: Figure 28-General Arrangement, Shoe Sorter Drive, Sheet 1 Of 2

    Installation and Maintenance Manual: Shoe Sorter Figure 29-General Arrangement, Shoe Sorter Drive, Sheet 1 of 2 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...
  • Page 71 Installation and Maintenance Manual: Shoe Sorter Figure 30-General Arrangement, Shoe Sorter Drive, Sheet 2 of 2 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...

  • Page 72: Table 10-Bom For Ga-Shoe-Mw-88-0001

    Installation and Maintenance Manual: Shoe Sorter Table 10-BOM for GA-SHOE-MW-88-0001 ITEM NO. PART NUMBER UNITS DESCRIPTION SEW EURODRIVE GEARMOTOR, AVAILABLE 5- VARIES 40 HP, KA67-KA97 GEARBOXES MOUNTED SPHERICAL ROLLER BEARING, 3in A003BR-10037 BORE, PILOTED FLANGE, 215 SERIES, SETSCREW LOCKING MOUNTED BALL BEARING, 3in BORE, PILOTED A003BR-10038 FLANGE, 216 SERIES, SETSCREW LOCKING VARIES WITH OAW AND MOTOR SELECTION...
  • Page 73 Installation and Maintenance Manual: Shoe Sorter ITEM NO. PART NUMBER UNITS DESCRIPTION PIN GUIDE EXTRUSION, CURVED DISCHARGE, A012SP-10061 SHOE SORTER, STYLE A CHAIN GUIDE EXTRUSION, SHOE SORTER, A012SC-10031 30.875in L PIN GUIDE EXTRUSION, CURVED DISCHARGE, A012SP-10062 SHOE SORTER, STYLE B *Note the sprockets are keyed in pairs and must be replaced as a matched set.
  • Page 74 Installation and Maintenance Manual: Shoe Sorter Figure 31-General Arrangement, Shoe Sorter Discharge Transition, Sheet 1 of 1 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...

  • Page 75: Table 11-Bom For Ga-Shoe-Mw-88-0002

    Installation and Maintenance Manual: Shoe Sorter Table 11-BOM for GA-SHOE-MW-88-0002 PART NUMBER ITEM NO. UNITS DESCRIPTION 36” OAW 48” OAW 36” OAW 48” OAW A002DC-10016 MDR CARD, EZ-24, 9 PIN MOTOR CONNECTOR Z075SA- Z075SA-16102 ASM, MDR W/ ROLLER SLEEVE, PUSHBACK SLED 16055 Z075SA- Z075SA-16103...
  • Page 76 Installation and Maintenance Manual: Shoe Sorter Figure 32-General Arrangement, Shoe Sorter Oiler, Sheet 1 of 1 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...
  • Page 77 Installation and Maintenance Manual: Shoe Sorter Figure 33-General Arrangement, Shoe Sorter Chain Guide Fastening Detail, Sheet 1 of 1 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...
  • Page 78 Installation and Maintenance Manual: Shoe Sorter Figure 34-General Arrangement, Shoe Sorter Debris Sensor Detail, Sheet 1 of 1 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...

  • Page 79: Table 12-Bom For Ga-Shoe-Mw-120-0002

    Installation and Maintenance Manual: Shoe Sorter Table 12-BOM for GA-SHOE-MW-120-0002 PART NUMBER ITEM NO. UNITS DESCRIPTION 36” OAW 48” OAW Z075SA- Z075SA-16106 VARIES* ASM, SHOE SORTER, INSIDE SLAT SENSOR 16039 Z075SA- VARIES (2 Z075SA-16105 ASM, SHOE SORTER, UNDERNEATH SLAT SENSOR 16038 TYP.)* Z077SC-...
  • Page 80 Installation and Maintenance Manual: Shoe Sorter Figure 35-General Arrangement, Shoe Sorter Knife Edge, Sheet 1 of 2 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...
  • Page 81 Installation and Maintenance Manual: Shoe Sorter Figure 36-General Arrangement, Shoe Sorter Knife Edge, Sheet 2 of 2 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...

  • Page 82: Table 13-Bom For Ga-Shoe-Mw-48-0001

    Installation and Maintenance Manual: Shoe Sorter Table 13-BOM for GA-SHOE-MW-48-0001 PART NUMBER ITEM NO. UNITS DESCRIPTION 24” OAW 36” OAW A013TM-10010 AC SERVO MOTOR, TEKNIC MCVC-N1433P, NEMA 143 A001RL- A001RL-10183 ROLLER, 1.9in OD, NO GRV, 5/16"-18 FEMALE THREADED SHAFT, ABEC-1 10231 A001RL- A001RL-10175...
  • Page 83 Installation and Maintenance Manual: Shoe Sorter Figure 37-General Arrangement, Shoe Sorter Induction Gapper, Sheet 1 of 1 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...

  • Page 84: Appendix 4 Electrical Schematics For Divert Control Box

    Installation and Maintenance Manual: Shoe Sorter Appendix 4 Electrical Schematics for Divert Control Box Figure 38-Electrical Schematic for Divert Control Box, Sheet 1 of 7 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev.
  • Page 85 Installation and Maintenance Manual: Shoe Sorter Figure 39-Electrical Schematic for Divert Control Box, Sheet 2 of 7 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...
  • Page 86 Installation and Maintenance Manual: Shoe Sorter Figure 40-Electrical Schematic for Divert Control Box, Sheet 3 of 7 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...
  • Page 87 Installation and Maintenance Manual: Shoe Sorter Figure 41-Electrical Schematic for Divert Control Box, Sheet 4 of 7 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...
  • Page 88 Installation and Maintenance Manual: Shoe Sorter Figure 42-Electrical Schematic for Divert Control Box, Sheet 5 of 7 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...
  • Page 89 Installation and Maintenance Manual: Shoe Sorter Figure 43-Electrical Schematic for Divert Control Box, Sheet 6 of 7 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...
  • Page 90 Installation and Maintenance Manual: Shoe Sorter Figure 44-Electrical Schematic for Divert Control Box, Sheet 7 of 7 Installati on a nd Maint ena nce Man ual: Sh oe So rter Published January 2022 Rev. D...
  • Page 91 Installation and Maintenance Manual: Shoe Sorter Bastian Solutions Conveyor Installation and Maintenance Manual Model: Bastian Solutions Shoe Sorter Conveyor © 2022 Bastian Solutions, LLC All rights reserved. This document contains information considered proprietary to Bastian Solutions. It may not be duplicated, used, or disclosed without written permission from Bastian Solutions. It may not be used in whole or in part for any purpose other than its intended purpose as an operation, installation, and maintenance manual for the product or products described herein.

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