Table of Contents
Summary of Contents for Werner & Weber MPC-A
- Page 1 Operation Manual MPC-A MPC-K MPC-L mobile compactor WERNER & WEBER Warenhandelsgesellschaft m.b.H., A1050 Wien, Margaretengürtel18/2, Austria Tel: +43/1/544/92/40, Fax: +43/1/544/92/20, e-mail: infoline@werner-weber.com, www.werner-weber.com...
- Page 2 INTRODUCTION The present operation manual for waste compactors of the types MPC-A, MPC-K and MPC- L includes a detailed product description, instructions for appropriate handling and operational safety, and important information on accident- and product failure prevention. Operators are invited to study this manual carefully prior to initial operation of the machine and to consult it on a regular basis for the sake of compliance with the instructions provided herein.
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Page 3: Table Of Contents
....... 2.2.5. Hydraulic power pack ....... 2.2.6. Service opening / ram face ....... 2.2.7. Locking of the discharge door, type MPC-A ....... 2.2.8. Tip bar, type MPC-A ....... 2.2.9. Lifting bar, types MPC-K, MPC-L ....... 10 2.2.10. Locking of the discharge door, types MPC-K, MPC-L ...... -
Page 4: Safety Instructions
WERNER WEBER 1. SAFETY INSTRUCTIONS Important notes on technical and operational safety are especially highlighted: DANGER relates to operation procedures requiring strict compliance with instructions in order avoid hazard to persons and includes remarks on special worksite hazards. CAUTION relates to operation procedures requiring compliance in order to rule out product damage. - Page 5 WERNER WEBER Note before initial operation (instructions on page 12): 9.a. Never start operation without prior inspection of the machine; check if danger signs are missing or illegible. 9.b. Note all danger and safety signs. 9.c. Steady all loose machine parts. 9.d.
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Page 6: Danger- And Information Signs
Use appropriate hoists (as per DIN 30722 German Industrial Standard). All loads must be carefully attached to the hoists. CAUTION Do not exceed the maximum permissible total weight of 12 t (MPC-A) or 15 t (MPC-K, MPC-L) ! DANGER During the operation of hoists, it is strictly forbidden to stand or work beneath them. -
Page 7: Description
They are not suitable for sand, gravel, rumble, hot ashes, inflammable, acidic or alkaline substances, or heavy metal parts (such as profiles, beams). Waste compactors of the types MPC-A, MPC-K and MPC-L are designed for a temperature range of -20 to +60 degrees Celsius. -
Page 8: Types Mpc-K And Mpc-L
WERNER WEBER 2.2.2. WASTE COMPACTOR of the types MPC-K and MPC-L (Roll on/off unit) 4...information sign 5...type plate 1..hydraulic cabinet Overall view with 6...operation panel 2...hopper lid (optional) optional side walls and 7...lifting bar 3...high-voltage connection hopper lid 8...discharge door lock 2.2.3. -
Page 9: Operation Panel
WERNER WEBER 2.2.4 OPERATION PANEL Control of the machine is via the operation panel, mounted next to the charging opening: 1...The main switch serves for switching the power supply on and off. 2..By pushing the start button, the compaction process is started. -
Page 10: Service Opening / Ram Face
All waste compactors fitted with skip vehicle attachments come with an adjustable rail (adjustment depending on vehicle type) for catching on of the tipping hook. CAUTION Do not exceed the maximum permissible total wheight of 12 t (MPC-A)! issue january 2003 Page 09... -
Page 11: Lifting Bar, Types Mpc-K/Mpc-L
WERNER WEBER 2.2.9. LIFTING BAR, types MPC-K/MPC-L The lifting bar for the roll on/off unit are hinged and adjustable for both standard hook heights. CAUTION Do not exceed the maximum permissible total weight of 15 t (MPC-K/MPC-L)! Any handling of the compactor requires bolting of the hook (with supplied bolts)! 2.2.10. -
Page 12: Operation / Handling
WERNER WEBER 3. OPERATION / HANDLING 3.1. INSTALLATION INSTRUCTIONS DANGER Read and follow these and the safety instructions of chapter 1 ! Note the following safe-floor loads: for skip units not less than 13.000 N/m 2 , for roll on/off units not less than 17.000 N/m 2 . Provide sufficient space at the installation site for transportation with the skip unit or roll on/off unit. -
Page 13: Initial Operation
WEBER WERNER 3.2. INITIAL OPERATION The machine is ready for operation after a test run. The following safety checks are necessary prior to initial operation of the compactor: DANGER The operating personnel must be familiar with machine handling and observe the safety instructions ! All service openings must be closed ! Make sure there is no person inside the charge box before starting... -
Page 14: Trouble Shooting
WERNER WEBER 3.3. TROUBLE SHOOTING PROBLEM SOURCE SOLUTION machine cannot be switched on power supply - check mains supply - switch on main switch - release both EMERGENCY-OFF switches - close maintenance lid of charge box - check fuse and motor protection in power unit - check safety switch and fuse of mains supply... -
Page 15: Care And Servicing
WERNER WEBER 4. CARE and SERVICING Waste compactors require very little servicing. However, compliance with the following instructions is recom-mended to ensure failsafe operation and long machine life. Conclusion of a service agreement is optional, yet recommended. Under such agreement, our service staff will service your plant twice a year. -
Page 16: Periodical Maintenance
WERNER WEBER 4.1. PERIODICAL MAINTENANCE Weekly: - Clean box behind ram face. Maintenance intervals will depend on the kind of waste processed and frequency of compaction. - Check all parts of the hydraulic unit for tightness. 1 ..Clean back flow oil filter. Remove cover of hydraulic cabinet and open screws for taking out filter and subsequent cleaning. -
Page 17: Technical Data
WERNER WEBER ANNEX: TECHNICAL DATA Handling system Skip unit Roll on / off unit Type MPC10A MPC12A MPC16-K MPC18-K MPC20-K MPC25-K MPC16-L MPC18-L MPC20-L MPC23-L (m 3 ) Effective capacity Ram force (cylinder) (kN) Total lenght (A) (mm) 4520 5170 5370 5770 6220... -
Page 18: Dimensions
ANNEX: DIMENSIONS Types MPC-K and MPC-L Type MPC-A issue january 2003 Page 17... -
Page 19: Lubricating Scheme
ANNEX: LUBRICATIONS SCHEME MPC-A ANNEX: LUBRICATIONS SCHEME MPC-K and MPC-L Page 18 issue january 2003... -
Page 20: Hydraulic Diagram
ANNEX: HYDRAULIC DIAGRAM MPC-A, MPC-K AND MPC-L Compactor full indication rear end position BF/PZ Page 19 issue january 2003... -
Page 21: Circuit Diagram Standard Design
ANNEX: CIRCUIT DIAGRAMM MPC-A; MPC-K AND MPC-L Standard design Page 20 issue january 2003... -
Page 22: Circuit Diagram 3/4 Full Indication
ANNEX: CIRCUIT DIAGRAMM MPC-A; MPC-K AND MPC-L 3/4 full indication Page 21 issue january 2003... -
Page 23: Ec Declaration Of Conformity
We herewith declare that the below referenced machine complies with the safety provisions of annex I of machinery directive 98/37/EEC. This declaration loses effects in case of inadequate use or modification of the machine not authorised by the supplier. Machine description: waste compactor MPC-A Machine types MPC8-A MPC10-A... - Page 24 EC DECLARATION OF CONFORMITY as defined by machinery directive 98/37/EG We herewith declare that the below referenced machine complies with the safety provisions of annex I of machinery directive 98/37/EEC. This declaration loses effects in case of inadequate use or modification of the machine not authorised by the supplier.
- Page 25 EC DECLARATION OF CONFORMITY as defined by machinery directive 98/37/EG We herewith declare that the below referenced machine complies with the safety provisions of annex I of machinery directive 98/37/EEC. This declaration loses effects in case of inadequate use or modification of the machine not authorised by the supplier.
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