Asano AK10141 Instruction Manual

6. Product specifications

Single Sheave (Eye)
B1
d
L1
L2
L
Set screw
L3 t
B t1
Double Sheave (Hook)
d
L2
L
Set screw
L3 t
B t1
Size Max.
Pulley type Model (sheave dia.) rope dia.
（mm）
(mm)
d
AK10141 75 16 14.5
AK10142 100 22 16
Single Sheave
(Eye)
AK10143 125 25 22
AK10144 150 30 25.5
AK10146 75 16 14.5
AK10147 100 22 16
Double Sheave
(Eye)
AK10148 125 25 22
AK10149 150 30 25.5
AK10151 75 16 22
Single Sheave (Hook)
AK10152 100 22 32
AK10156 75 16 22
Double Sheave (Hook)
AK10157 100 22 32
AK10161 75 16 14.5
AK10162 100 22 16
Single Sheave
(Snatch/Eye)
AK10163 125 25 22
AK10164 150 30 25.5
AK10171 75 16 22
Single Sheave
(Snatch/Hook)
AK10172 100 22 32
Body / Nut = Special stainless steel , Sheave = SCS13 (equivalent to SUS304)
Material
Swivel / Hook / Side plate / Sheave pin / Set screw = SUS304 , Bush = Bronze
Manufacturer
Asano Metal Industry Co., Ltd.
2866 Tsukioka, Sanjo, Niigata, 955-0803, JAPAN
TEL +81-256-33-0101 FAX +81-256-33-0096
Homepage http://www.asano-metal.co.jp/en/
E-mail info-english@asano-metal.co.jp
Single Sheave (Hook)
Double Sheave (Eye)
B1
d
d
L1
L2
L L
Set screw
L3
t
B t1
B
Single Sheave (Snatch/Eye) Single Sheave (Snatch/Hook)
B1
d
d
L1
L2
L
L
Set screw
t
L3
B
t1
B
Dimensions
Used
(mm)
hex key
wrench dia.
（mm）
D L L1 L2 L3 B B1 t t1
18 237 38 115 59 80 19 24 54 1.5
23 297 44 143 78 108 22 28 62 1.5
364 54 174 135 73
26 100 27 32
31 433 60 204 120 160 30 38 82
18 237 38 115 59 80 19 24 82 1.5
23 297 44 143 78 108 22 28 95 1.5
26 364 54 174 100 135 27 32 111
31 433 60 204 120 160 30 38 130
−
18 259 129 59 80 23 24 54 1.5
−
23 340 170 78 108 30 28 62 1.5
−
18 259 129 59 80 23 24 82 1.5
−
340 170 108 95 1.5
23 78 30 28
18 237 38 115 59 80 19 24 54 1.5
23 297 44 143 78 108 22 28 62 1.5
26 364 54 174 100 135 27 32 73
31 433 60 204 120 160 30 38 82
−
18 259 129 59 80 23 24 54 1.5
−
23 340 170 78 108 30 28 62 1.5
Dealer
L2
Set screw
L3
t
t1

Safety precautions

L2
The descriptions in these "Safety precautions" and in the text are for you to follow in order to prevent injuries and property damage.
■ The danger and degree thereof resulting from incorrect handling are classified as follows.
Set screw
Warning
t
L3
Caution
t1
Unit Working The following symbols are used to indicate the descriptions for you to follow.
weight load limit
(kg) (kg)
Describes something you must not do.
1.2 500
2.2 1000
2 4 1200
Do not use for the purpose of hoisting people or equipment with
3 6 2500 people in it.
Doing so may lead to serious injury or a fatal accident.
1.6 500
Do not apply loads that exceed the working load limit.
Doing so may damage the pulley, drop the hoisted load, and lead to
3.1 1000
serious injury or a fatal accident.
2 5.7 1200
Do not apply impact loads.
Doing so may lead to serious injury or a fatal accident due to a broken
3 9 2500
pulley or other part, or falling hoisted loads.
1.25 500
Do not ride on top of hoisted loads or pulley equipment.
Doing so may lead to serious injury or a fatal accident due to falls or
2.7 1000
falling hoisted loads.
1.8 500 Do not use when there are people within the movement range of
the hoisted load or under the pulley.
3.75 1000
Doing so may lead to serious injury or a fatal accident.
When hoisting, stay away from the pulley, rope, and around and
1.3 500
under the hoisted load.
2.4 1000
Failure to do so may get your hands or body caught or you may get
crushed under the falling hoisted load, lead to serious injury or a fatal
2 4.4 1200
accident.
3 6.8 2500 Do not use the swivel for purposes such as constant rotation.
Doing so may damage the swivel, drop the hoisted load, and lead to
1.4 500
serious injury or a fatal accident.
2.85 1000
Do not use while submerged such as in the sea or water.
Doing so will lead severe rotation failure or strength deterioration due
to adhesion of foreign matter or corrosion.
Do not let the pulley touch sharp objects or abrasive surfaces.
Doing so will cause the pulley to weaken due to damage or abrasion.
Do not let the sheave rotate continuously at high speeds for long
periods of time.
Doing so will cause the lubricant to dry up and wear out the sheave
and shaft due to frictional heat.
Use within the temperature range between -18℃ and 66℃.
Using outside of this temperature range will cause rotation failure or
Revised April 10, 2019 strength deterioration.
AK Block Type III-A
Instruction manual

Before use

Important
・ For proper and safe use of the product, the prevention of injury to yourself and others around you, and the
prevention of damage to property, read and understand this document thoroughly before handling the product.
・ After reading this document, store it in a place where it can be easily referenced.
・ Have an expert plan and install equipment such as cranes that will be used with the product.
・ Follow the industrial safety and health regulations and safety ordinance for cranes when handling the product.
・ The product is manufactured for the purpose of hoisting or pulling heavy loads. Do not use it for any other
purpose.
・ The product is for professional use only. It is not for general home use.
Ignoring this indication and handling the product incorrectly may result in serious injury or death.
Ignoring this indication and handling the product incorrectly may result in minor injury or property damage.
Describes something you must do.
Warning
Do not perform modifications such as welding or cutting.
Doing so may lead to serious injury or a fatal accident due to a
weakened or broken pulley.
Inspect before use and periodically.
Failure to do so will overlook abnormalities or damage to the pulley,
and may lead to serious injury or a fatal accident.
Do not let the rope fixture touch the pulley.
Doing so may damage the pulley and lead to an accident of a falling
hoisted load.
Attach the hoisted load so that the sheave and hoisted load
fixture are in tandem.
If the load is applied to the pulley from the side, it may lead to serious
injury or a fatal accident due to breakage.
After starting to hoist a load, check that the rope is in the groove
of the sheave.
Failure to do so may drop the hoisted load due to rope damage, and
lead to serious injury or a fatal accident.
Do not use during bad weather such as in strong winds.
Doing so may drop the hoisted load and lead to serious injury or a
fatal accident.
When attaching, removing, or transporting a pulley, use
slip-resistant protective gloves and perform work in a stable
place.
Failure to do so may drop the pulley and lead to serious injury or a
fatal accident.
Caution
In low temperature environments, check that the sheave is not
frozen before working.
Failure to do so may damage the rope from rotation failure of the
sheave due to freezing.
In high temperature environments, lubricate periodically.
In high temperature environments, depletion of lubricant is severe and
if the lubricant dries up, it will cause damage to the sheave and shaft
and rotation failure for the sheave.
Do not use or store in the following environments.
・ Places with extreme temperature changes
・ Places with corrosive or acidic gas
Doing so will cause rotation failure or strength deterioration.
10141 MAE