Summary of Contents for PETIT auto wash Accutrac 360-t
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Page 1: 360-T Tunnel
360-t Tunnel Installation Manual 2044 Wadsworth Rd Norton Ohio 44203 www.PetitAutoWash.com Rev. 8/18... -
Page 2: Table Of Contents
Accutrac 360-t Tunnel Contents 360-t Tunnel ..............................1 Wash Bay Equipment ........................3 1.1. Pre-Install: ..........................3 1.2. Unloading: ..........................3 1.3. Unpacking: ..........................3 1.4. Framework: ..........................4 1.5. Raising the Bridge: ........................12 1.6. Breakaway: ..........................14 1.7. -
Page 3: Wash Bay Equipment
Accutrac 360-t Tunnel 1. Wash Bay Equipment Assembly Note: Most fasteners supplied use nylon locking nuts, threads must be treated with anti- seize before assembly. Medium strength thread locker (Loctite 242, Blue) must be used on all other fasteners. 1.1. Pre-Install: Mark the floor where all 4 frame legs will sit. -
Page 4: Framework
Accutrac 360-t Tunnel 1.4. Framework: Please refer to the layout drawings section of the installation manual. 20” of clearance above the Bridge Rails is needed to unfold the Top Washer. T-Bars are held to their mounting blocks with a shear bolt, do not replace with a regular bolt. Ensure the T-bars are parallel with each other and perpendicular to the machine rails. - Page 5 Accutrac 360-t Tunnel Attach the D.S. & P.S. Main Rails snug, but do not fully tighten the fasteners. Be sure to identify the rails correctly, placing them in the correct position with the 4-bolt flange holes towards the bottom. Attach the E-Chain Trough with E-Chain in it, to the Passenger Side Legs.
- Page 6 Accutrac 360-t Tunnel Accutrac 360-t Entrance Petit Auto Wash Inc. 360-t Installation Manual www.PetitAutoWash.com P a g e...
- Page 7 Accutrac 360-t Tunnel Accutrac 360-t Exit Petit Auto Wash Inc. 360-t Installation Manual www.PetitAutoWash.com P a g e...
- Page 8 Accutrac 360-t Tunnel Main Rail, P.S. Entrance Main Rail, P.S. Exit Petit Auto Wash Inc. 360-t Installation Manual www.PetitAutoWash.com P a g e...
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- Page 10 Accutrac 360-t Tunnel Petit Auto Wash Inc. 360-t Installation Manual www.PetitAutoWash.com P a g e | 10...
- Page 11 Accutrac 360-t Tunnel Raising the E-Chain Petit Auto Wash Inc. 360-t Installation Manual www.PetitAutoWash.com P a g e | 11...
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Page 12: Raising The Bridge
Accutrac 360-t Tunnel 1.5. Raising the Bridge: Note: Combined weight of Bridge & Cradle is 1,000 lbs. The steel Cradle is used to transport, lift and position the Bridge into place. To assist in transport, casters are available for the cradle. Make sure the Cradle is securely attached to the bridge and all the fasteners are tight. - Page 13 Accutrac 360-t Tunnel Bridge, Inboard, P.S. Petit Auto Wash Inc. 360-t Installation Manual www.PetitAutoWash.com P a g e | 13...
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Page 14: Breakaway
Accutrac 360-t Tunnel 1.6. Breakaway: Refer to Breakaway Tension Measurement and Breakaway, Parts Identification Note that the Nozzle side of the Spray Arm is defined as the Front. Attachment point for checking the breakaway tension is the recessed groove between the two center nozzles approximately 45”... - Page 15 Accutrac 360-t Tunnel Petit Auto Wash Inc. 360-t Installation Manual www.PetitAutoWash.com P a g e | 15...
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Page 17: E-Chain
Accutrac 360-t Tunnel 1.7. E-Chain: At the Bridge, flip the Bridge E-Chain L-Bracket 180 degrees and re-fasten. Attach the free end of the E- Chain to the L-Bracket. Refer to Bulkhead Hoses Attach the (2) 3/4” & (1) 1/2” high pressure hoses. Feed the 1/4” quad tubing alongside the 5/8”... - Page 18 Accutrac 360-t Tunnel E-Chain Bulkhead & Crossover Plumbing Group (Optional) Petit Auto Wash Inc. 360-t Installation Manual www.PetitAutoWash.com P a g e | 18...
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Page 19: Bridge Mount Led (144W)
Accutrac 360-t Tunnel 1.8. Bridge Mount LED (144w): The Bridge Mount LED is optional and attaches to the exit side of the Bridge. Note: For machines produced before 1/15/2015, refer to additional LED Retrofit instructions before proceeding with this installation. -
Page 20: Mechanical Room Equipment
Accutrac 360-t Tunnel 2. Mechanical Room Equipment 2.1. 360-t HMI Control Panel: Important Wiring Instructions for all equipment 1. If the electrical service is a Delta (also known as a High-Leg) system, refer to schematics before wiring the Accutrac 360 Control Panel. -
Page 21: 25Hp Variable Frequency Drive Panel
Accutrac 360-t Tunnel Wired to Tunnel Controller Outputs: -Input #1025: 360 Start (Extend & Enable) Signal (“On” whenever vehicle is in the 360) -Input #1026: Start Top HP Pump & Oscillator -Input #1027: Start Side HP Pump & Oscillator -Input #1030 (Optional): Rear Obstacle Avoidance Signal (Allows an operator to selectively add an adjustable length to the rear of a car to avoid potential obstacles. - Page 22 Accutrac 360-t Tunnel Tall Vehicle Solenoid Refer to Pump Station Installation Manual for additional information. Petit Auto Wash Inc. 360-t Installation Manual www.PetitAutoWash.com P a g e | 22...
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Page 23: Air Solenoid Valve Manifold
Accutrac 360-t Tunnel 2.4. Air Solenoid Valve Manifold: Mount the Air Solenoid Sub-assembly close to the Control Panel. Feed the Pressure Regulator with a 3/8’ airline @ 100psi. Set the pressure regulator to 70 - 85 psi. Wire the two solenoids into the Control Panel. Terminate the Brown wires on the appropriate Output relay, and the Blue wires to 24VAC Common. -
Page 24: Appendices
Accutrac 360-t Tunnel 3. Appendices 3.1. Appendix A: Multi-Conductor Cable Stripping Procedure Tools Required: Measuring Tape, Light Colored Marker, Pick, Wire Stripping Tool, Flush Cut Snips, Electrical Tape • Mark out the desired length of the multi-conductor cable, if space permits, allow extra length in case a wire gets nicked •... - Page 25 Accutrac 360-t Tunnel • Carefully cut away the metal shielding. Cut away from the center of the cable, barely grazing the metal shielding with the cutters. Remove the metal shielding. Note: This step is where most nicking of wires occurs.
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Page 26: Appendix B: I/O & Circuit Breaker Lists
Accutrac 360-t Tunnel 3.2. Appendix B: I/O & Circuit Breaker Lists INPUTS, 360-t Tunnel PLC Inputs are 24VDC(+) Cable Input Card Input/ Color Wire Color Wire # Description white 1000 E-Stop ok, 360 Control Panel Door brown 1001 Remote E-Stop ok Optional, If not used jumper to 24VDC(+) - Page 27 Accutrac 360-t Tunnel OUTPUTS, 360-t Tunnel Cable Output Card Output/ Output Color Wire Color Wire # Description Voltage/Type white 0000 Bridge Fwd VFD L1, 24VDC(+) brown 0001 Bridge Rev VFD L2, 24VDC(+) green 0002 DS Trolley Extend (DS Wash Arm)
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Page 28: Appendix C: Wire Number & Terminal Layouts
Accutrac 360-t Tunnel 3.3. Appendix C: Wire Number & Terminal Layouts Petit Auto Wash Inc. 360-t Installation Manual www.PetitAutoWash.com P a g e | 28... - Page 29 Accutrac 360-t Tunnel Petit Auto Wash Inc. 360-t Installation Manual www.PetitAutoWash.com P a g e | 29...
- Page 30 Accutrac 360-t Tunnel Trolley Control Terminal Strip Layouts, 360-i & 360-t D.S. Trolley Control J.B. (DS TC) P.S. Trolley Control J.B. (PS TC) Blue 12 Cond. 18 AWG Cable Blue 12 Cond. 18 AWG Cable Cable Terminal Cable Terminal Cond. # Label Cond.
- Page 31 Accutrac 360-t Tunnel Sensor Array Terminal Strip Layouts, 360-i & 360-t DS Sensor Array J.B. (DS SA) PS Sensor Array J.B. (PS SA) 7 Conductor 20 AWG Cable 18 AWG CF5-07-07 12 Conductor 20AWG Cable 18 AWG CF5-07- (CF130-05-07 optional)
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Page 32: Appendix D: Tunnel Rail Kit, Parts List
Accutrac 360-t Tunnel 3.4. Appendix D: Tunnel Rail Kit, Parts List Petit Auto Wash Inc. 360-t Installation Manual www.PetitAutoWash.com P a g e | 32...