Summary of Contents for FARMDROID FD20
- Page 1 FARMDROID FD20 v2.3 ORIGINAL USER MANUAL Version 1.2 – Effective from December 2021...
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Page 2: Table Of Contents
Version 1.2 – December 2021 User Manual, FD20 v2.3 Table of Content General Information ........................... 1 Reading and understanding this manual ................... 2 Common abbreviations ........................3 EU Declaration of Conformity ......................4 Reference list to applied harmonized standards ................5 Technical Data ........................... - Page 3 Version 1.2 – December 2021 User Manual, FD20 v2.3 Field Bracket ............................ 43 Road Transport Platform ......................... 44 Maintenance ............................52 Preventive Maintenance Checks on the Robot ................52 Preventive Maintenance Checks on the Tools ................53 Wear part Maintenance Checks ...................... 54 Purchase and Replacement of Wear Parts and Spare Parts ............
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Page 4: General Information
This user manual is exclusively for the FarmDroid FD20 v2.3. The manual covers the following serial numbers. 20220310XXX For more detailed guidance and support, please refer to the FarmDroid Guidelines which can be found in the knowledge base or contact your local distributor. FarmDroid Knowledge Base: https://knowledge.farmdroid.io/... -
Page 5: Reading And Understanding This Manual
Transportation Have received a thorough introduction from the Preventive maintenance local FarmDroid Distributor and have read and Storage understood the user manual. Troubleshooting This user group includes Farmers and their workers which are responsible for operating the Disposal robot. -
Page 6: Common Abbreviations
Version 1.2 – December 2021 User Manual, FD20 v2.3 Common abbreviations Listed below are the commonly used abbreviations together with their definition. Abbreviations Abbreviation Definition Human-Machine Interface Printed Circuit Board – referring to the Electronic Control board on the sowing... -
Page 7: Eu Declaration Of Conformity
Version 1.2 – December 2021 User Manual, FD20 v2.3 EU Declaration of Conformity... -
Page 8: Reference List To Applied Harmonized Standards
Version 1.2 – December 2021 User Manual, FD20 v2.3 Reference list to applied harmonized standards Below are references to applied harmonized standards in relation to which the machine fully or partly meets in relation to the CE Certification. Applied Harmonized Standards... -
Page 9: Technical Data
Version 1.2 – December 2021 User Manual, FD20 v2.3 Technical Data Below, basic technical information for the robot is specified. Manufacturer: FarmDroid ApS Model Name: FD 20 V2.3 Working Width: Up to 3m Maximum Covered Area: 20 ha Maximum Speed Highly... - Page 10 Version 1.2 – December 2021 User Manual, FD20 v2.3...
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Page 11: Purpose, Structure And Function Of The Robot
The robot is battery powered and charges via solar panels. The machine can be operated by using the operator panel on the rear end of the robot or via the FarmDroid App. The robot is slow moving and operates when there is sufficient power on the batteries. Depending on the weather, the robot can operate around the clock during sunny periods. - Page 12 Version 1.2 – December 2021 User Manual, FD20 v2.3 Operator Panel Main board Rear-end actuator Weeding Motor Safety wire switches Front wheel suspension Emergency stop switch Solar panel charger Main Switch Batteries Lifting points Top hitch point Propulsion Motor, Gear &...
- Page 13 Version 1.2 – December 2021 User Manual, FD20 v2.3 Passive trailer Active trailer (Seeding (weeding tool) and weeding)
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Page 14: Operator Panel And Menu Structure
Right arrow: Scrolls to the right in the tabs at the bottom of the screen. Triangle: Scrolls to the alarm list. The menu structure is simple and logically structured. For more guidance, please refer to FarmDroid guidelines in the FarmDroid Knowledge Base: https://knowledge.farmdroid.io/... -
Page 15: Safety Instructions
Make sure to use a suitable battery charger for the specific battery type. Please consult with your local distributor or FarmDroid if in doubt. Always charge the complete battery pack together to avoid different charge levels across the battery pack. -
Page 16: Safety Devices And Their Function
Robot. Neither goods nor persons are to be transported on the robot. Along the same lines, the robot must not be used as a propulsion system for other equipment/tools than the designated equipment mounted at delivery and equipment approved by FarmDroid ApS. Safety Devices and their Function The Robot is equipped with five different safety devices. - Page 17 Version 1.2 – December 2021 User Manual, FD20 v2.3 The machine’s movement speed is an essential factor with regards to the choice of safety devices, and for this exact reason it is not necessary to use distance scanners or similar equipment.
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Page 18: Communication Safety
Data communication is required for the Robot to exchange information with the Base Station and Server, thereby a prerequisite for operation. This data, required for operation, is owned by FarmDroid, however data acquisition is limited to Robot and Base station specific data, i.e. the data acquisition is not covering personal information governed by GPDR. -
Page 19: Handling Of The Robot
Version 1.2 – December 2021 User Manual, FD20 v2.3 Handling of the Robot The Robot can be transported using a tractor with the use of either the Field Bracket or the Road Transport Platform. It is only permitted to use the Field Bracket for transportation use on private areas and not on public roads. -
Page 20: Machine Safety Markings
Version 1.2 – December 2021 User Manual, FD20 v2.3 Machine safety markings Below all safety related markings on the Robot are listed together with their meaning and placement. Machine Safety Markings Symbol Placement Meaning Lifting backets The operator should inform him/herself about the instructions in the user manual regarding lifting and transportation of the robot, before commencing such activities. -
Page 21: Residual Risks
Version 1.2 – December 2021 User Manual, FD20 v2.3 Residual risks When in manual mode it is solely up to the operator to safely move and control the Robot. The Safety functions are still active, but it is of utmost importance that the operator pays special attention to the surroundings to avoid unintended situations from occurring. -
Page 22: Upon Reception
Safety wire installed and correctly tensioned • Emergency push button intact and functionable At the detection of possible errors and shortcomings, contact your local distributor before commissioning of the robot. For more guidance, please refer to FarmDroid unpacking guideline in the FarmDroid Knowledge Base: https://knowledge.farmdroid.io/... -
Page 23: Prior To Commissioning
The Robot is delivered with a factory mounted Multi-SIM solution which will provide the best and safest connection to the Robot. Subscription to this service and the data usage is free-of-charge for the first year. The service will continue if the customer purchases a FarmDroid Care Subscription. For more information, please contact your distributor. -
Page 24: Sim-Card From Third-Party Provider
~10GB for 15.5 – 22 Hours of use* Use of Remote HMI and Camera Upload *FarmDroid cannot be held accountable for any additional or unexpected data use. It is highly recommended to include some leeway in the data subscription until the owner has established some experience with the actual data consumption. -
Page 25: Replacing The Sim-Card In The Robot
If the SIM-Card provider is changed, the APN settings must be updated by connecting a laptop via a LAN-cable. A guide for this can be found on the FarmDroid knowledge base, knowledge.farmdroid.io. Follow these instructions to replace the SIM-card: 1. -
Page 26: Commissioning And Entry Into Service
Version 1.2 – December 2021 User Manual, FD20 v2.3 5 Commissioning and Entry into Service Upon commissioning of a new robot, a field or more fields must be set up before operation with the robot can commence. For the robot to be able to navigate a specific area, the corner points must be fixed, and other field data must be saved in the robot’s memory. - Page 27 Version 1.2 – December 2021 User Manual, FD20 v2.3 The table below summarizes the steps required to set up a new field, including the reference to the associated HMI page. Step Description HMI Page Complete the preparatory exercises, incl. reading this manual, and transporting the Robot to the desired field.
- Page 28 Version 1.2 – December 2021 User Manual, FD20 v2.3 Step Description HMI Page On the illustration above, to the left, the distance between corner 1 and 2 combined with the angle, results in the two corners canceling each other, and becoming one point in the inner headland.
- Page 29 Version 1.2 – December 2021 User Manual, FD20 v2.3 Step Description HMI Page Select a field number of your own choice and enter a suitable name for the field. 3.1.1 Field When this is done, proceed to the next page by using the arrow in the top right Setup 2 corner.
- Page 30 HMI. The option to “Set obstacles” will now appear, allowing the user to setup restricted areas in which the FarmDroid will not operate e.g. around a tree or waterhole. For guidance on setting up obstacles, see step 7.
- Page 31 Version 1.2 – December 2021 User Manual, FD20 v2.3 If any obstacles exist within the field, the process described below should be 3.1.4 Obstacles followed. First move the Robot to the first corner point of the first obstacle and press “Start setup”.
- Page 32 Version 1.2 – December 2021 User Manual, FD20 v2.3 When all corner points surrounding the obstacle have been saved, either press “Next obstacle” if another obstacle exists, otherwise press the upper right arrow. If next obstacle was pressed by mistake, then press “Undo current obstacle”...
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Page 33: Finish Field Setup And Seed Setup
Version 1.2 – December 2021 User Manual, FD20 v2.3 Finish Field Setup and Seed Setup Before commencing operation after a field has been set up, the user must validate or adjust the seed settings. This is done on Page: 3.3 Finish Field and Seed Setup as illustrated below. - Page 34 Version 1.2 – December 2021 User Manual, FD20 v2.3 When the correct settings have been entered, press the checkmark button in the upper right corner, to apply the given changes. To cancel the setup, press the cross button in the upper left corner. Changes in values will not take effect if the cancel function is used.
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Page 35: Changing Between Existing Fields
Base Station, the virtual reference point moves significantly, and the crops might be weeded away. For more information see: FarmDroid Base Station User Manual. Moving the communication tunnel from the Robot to another Base Station requires admin access, therefore... -
Page 36: Daily Operation
The Highly Automated operation function is the mostly used operation function. When this function is chosen, the Robot can only be started and stopped by using the operator panel or from the FarmDroid User application. No other parts of the machine can be manually controlled during Highly Automated operation. -
Page 37: Remote Monitoring And Operation
Remote monitoring and operation When the Robot is set to Highly Automated mode, it is possible to operate the Robot via the FarmDroid User Application. From the Application it is possible to see a status of the current operation as well as performing basic operation such as “Start”... - Page 38 Version 1.2 – December 2021 User Manual, FD20 v2.3 It is possible to extend the runtime by changing the Robot’s batteries when there is no more power on them, e.g. following a cloudy period. If the batteries are charged with an external device, the following instructions must be followed: 1.
- Page 39 Version 1.2 – December 2021 User Manual, FD20 v2.3 The batteries weigh 26 kg each. Therefore, make sure to use suitable lifting equipment when dismounting and/or transporting the batteries to avoid personal injury.
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Page 40: Seeding Settings
Seeding Settings In this section, the basic necessary adjustments regarding seeding are described. For more elaborate guidance, please refer to FarmDroid User Guidelines. Pay extra attention to adjustments during both seeding and weeding and do not leave the Robot during automatic operation before making sure that the Robot runs as desired. - Page 41 Version 1.2 – December 2021 User Manual, FD20 v2.3 Possible Adjustments Mech. Elec. Note The depth is adjusted by loosening the 8mm bolt and adjusting the arm up and down. Seed wheel angle The angle of the seed wheel can be adjusted by loosening the electronics box and tilt the entire unit to the desired position.
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Page 42: Changeover Between Seeding And Weeding
After seeding has been completed, adjustments must be made to the robot to change from seeding to weeding functions. This is done according to the table below and it is recommended to follow the order presented in the table. For more elaborate guidance please refer to FarmDroid User Guidelines. Activity Mech. -
Page 43: Weeding Settings
Adjustments are made in the menu 4.1.2.1 Weeding Tool Settings – Basic. Please refer to FarmDroid Guideline for more information. Weeding arms’ in-row position Adjustment of the weeding arms’ position when in-row. - Page 44 User Manual, FD20 v2.3 Possible Adjustments Mech. Elec Note Please refer to FarmDroid Guideline for more information. Adjustment of the weeding arms’ movement speed can Weeding arm speed be adjusted in 5 steps from minimum to maximum. Setting can help reduce soil movement around the plant...
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Page 45: Restart Following Unintended Stop
Field setup and essential data are pushed to a FarmDroid Server each time these are saved. If essential data is lost or deleted in the robot this can in most cases be recreated by the FarmDroid Care team. Below is found relevant standard factory settings for mechanical robot and tool setup: Tool section –... -
Page 46: Transportation
The Robot can be moved between fields or to and from the farm with one of two different transport solutions from FarmDroid, the Field Bracket or the Road Transport Platform. If the user has to transport the robot on public roads the Road Transport Platform must be used as it will comply to width, fixation and light requirements. -
Page 47: Road Transport Platform
Version 1.2 – December 2021 User Manual, FD20 v2.3 When the Field bracket touches the lifting reinforcements on the robot, gently lift the Field bracket until positive contact between the Field bracket and the Robot’s hitch points has been made (again, gently make contact with the Robot), and then stop. - Page 48 Version 1.2 – December 2021 User Manual, FD20 v2.3 Robot roll-on: 1) When getting ready to drive Robot onto the Road Transport Platform, park it behind the Robot (see illustration below) and lower it to the ground. Make sure the Road Transport Platform is aligning well with the ground for the robot to drive onto the platform.
- Page 49 Version 1.2 – December 2021 User Manual, FD20 v2.3 Fixation arms in inner position. 4) Make sure all fixation arms are in lowered position and the belt and hook are prepared for fixation. See below. Note how the belt of the ratchet straps goes under the bar of the fixation arms.
- Page 50 Version 1.2 – December 2021 User Manual, FD20 v2.3 Equal distance between tire and wheel frame. The Robot will only drive when the joystick is activated. If dangerous situations occur or something is suspected to go wrong just let go of the joystick. Alternatively, activate the emergency stop bottom or safety wire.
- Page 51 Version 1.2 – December 2021 User Manual, FD20 v2.3 6) When the rear wheels roll into the wheel frame on the opposite side of the Road Transport Platform, the Robot is in position on the platform. See picture below. Robot in position in wheel frames 7) Lower the tools to rest on the platform deck by lowering the hitch.
- Page 52 Version 1.2 – December 2021 User Manual, FD20 v2.3 Depending on the tooling configuration, it could be necessary to place the fixations arms just beside the bracket for lifting actuator, but the fixation arms must be within 30mm of the bracket for the lifting actuator to avoid damaging the Tooling beam.
- Page 53 Version 1.2 – December 2021 User Manual, FD20 v2.3 12) On the front wheel frame, remove the locking bolt and turn the wheel to the left. Also open the quick- release and turn the front safety arm to transport position and close the quick-release again. This ensures that the Robot on the Road Transport Platform is less than 2,55m of width during transport.
- Page 54 Version 1.2 – December 2021 User Manual, FD20 v2.3 14) Return the front wheel ramp to the holder on the Road Transport Platform and fasten it there with the rubber strap as shown below. At this point the Robot should be well-tightened to the Road Transport Platform. If the user is unable to follow all steps of the instruction exactly, the user should contact the distributer to clarify misunderstandings and make sure all equipment is functioning as intended.
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Page 55: Maintenance
8 Maintenance Maintenance is important for all types of machines and especially when dealing with high-precision equipment like the FarmDroid Robot. Please pay special attention to the recommendations in the following chapters to make sure that your Robot performs as expected. -
Page 56: Preventive Maintenance Checks On The Tools
Version 1.2 – December 2021 User Manual, FD20 v2.3 If the backlash is more than 1mm at any of the connecting points, replace the bushings in the connection rod. Thorough check of the Perform a thorough inspection of the entire entire Robot robot once a year. -
Page 57: Wear Part Maintenance Checks
Version 1.2 – December 2021 User Manual, FD20 v2.3 (As default the discs are mechanically forced together in the front) Check wear on the Visual When the tools are lifted, check each flex trailer flex wheels. check wheel for visible damages and replace them if needed. -
Page 58: Purchase And Replacement Of Wear Parts And Spare Parts
Please contact your local distributor for purchase of wear parts and spare parts. Wear parts can in general be changed by the user. Spare parts must be replaced by a FarmDroid Service Technician through your local distributor to ensure proper functionality and to preserve the Robot’s warranty. -
Page 59: Preventive Maintenance Checks Of The Safety System
Version 1.2 – December 2021 User Manual, FD20 v2.3 Preventive maintenance checks of the Safety System The Safety System of the Robot is designed to have a lifetime of at least 30 years when correctly maintained. Maintenance of the Robot’s safety system should only be performed by trained professionals. - Page 60 Version 1.2 – December 2021 User Manual, FD20 v2.3 It is of outmost importance that all the safety related parts listed below are only replaced with the exact same part with the same item number or by a similar component with exact same specifications. If in doubt, always contact your local distributor.
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Page 61: Storage
Batteries 1. Fully charge the batteries with an appropriate 24V LiNMC charger. With the charger approved and offered by FarmDroid this level is safely reached by an overnight charge. 2. Disconnect and dismount the batteries from the Robot and store them above 10 C. - Page 62 Version 1.2 – December 2021 User Manual, FD20 v2.3 Item Description Completed 3. It is recommended to perform maintenance charging of the batteries using an appropriate 24V LiNMC charger every 6 month in storage. Wheels and 1. Perform a visual inspection of the propulsion motors and Gears gears.
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Page 63: Disposal
Version 1.2 – December 2021 User Manual, FD20 v2.3 10 Disposal After end of use, the Robot must be disposed of or recycled according to local legislation and practices. It is the responsibility of the owner to ensure that items are not left in locations or in conditions that can negatively impact the environment and be a hazard to people and animals. -
Page 64: Troubleshooting
Version 1.2 – December 2021 User Manual, FD20 v2.3 11 Troubleshooting During normal use, the Robot will inform the user of any errors related to operation via the “Activity” overview at page: 1. Home Auto or 5. Event overview and 5.1 Event history in the HMI. - Page 65 Version 1.2 – December 2021 User Manual, FD20 v2.3 Error Guide Weeding Arm Error If the robot has stopped on weeding arm errors then perform the following: Perform a visual inspection from outside the safety wire. If any objects are detected, turn off the power and proceed to step 2.
- Page 66 If the above does not solve the problem, this could indicate that data communication is missing between the Robot and Base Station. In this case contact the FarmDroid Care or your distributor. Batteries and Solar If the batteries are not being charged by the Solar Panels, this could indicate that Panels.
- Page 67 FarmDroid ApS cannot be held accountable for any negative consequences, nor will the warranty apply. FarmDroid Care can be contacted by phone on the main number +45 8863 8766 or Direct +45 8863 8770.
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Page 68: Appendix A - Electrical Wiring Diagrams
Version 1.2 – December 2021 User Manual, FD20 v2.3 Appendix A - Electrical Wiring Diagrams Electrical system – Main board... -
Page 69: Operator Panel - Schematics
Version 1.2 – December 2021 User Manual, FD20 v2.3 Operator Panel - Schematics... -
Page 70: Wire Harness - Main Tube Connections
Version 1.2 – December 2021 User Manual, FD20 v2.3 Wire harness - Main Tube connections... -
Page 71: Wire Harness - Secondary Tube Connections
Version 1.2 – December 2021 User Manual, FD20 v2.3 Wire harness – Secondary Tube connections... -
Page 72: Wire Harness - Wire Connections
Version 1.2 – December 2021 User Manual, FD20 v2.3 Wire harness – Wire Connections...