1. Manuals
  2. Brands
  3. AmeriPak Manuals
  4. Industrial Equipment
  5. 140
  6. Operator's manual

AmeriPak 140 Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
A
P
®
meri
ak
AMERIPAK MODEL 140
OPERATOR'S MANUAL
AmeriPak Model 140 Horizontal Wrapper

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 140 and is the answer not in the manual?

Questions and answers

Summary of Contents for AmeriPak 140

  • Page 1 ® meri AMERIPAK MODEL 140 OPERATOR'S MANUAL AmeriPak Model 140 Horizontal Wrapper...
  • Page 2 A N D S O N S , I N C . 2001 County Line Road Warrington, PA 18976 PHONE: 215-343-1530 FAX: 215-343-1633 WEBSITE: ameripak-ops.com For parts and service, call, fax or email Jim O’Shea directly: Phone: 215-343-1530 Ext. 133 Fax: 215-343-1633 Email: joshea@opschuman.com AmeriPak Model 140 Horizontal Wrapper...
  • Page 3 ® meri This manual for the Model 140 is intended to be an aid as well as a guide to assist you in the installation, operation and service of your horizontal wrapper. It has been outlined and prepared with the service and operating personnel in mind with the manual broken down into various sections for quick, easy reference.

  • Page 4: Table Of Contents

    Package Length Adjust Screen 1-14 Date Code Adjust Screen 1-14 Adjusting Heater Setpoints 1-15 Heater Adjust Screen 1-15 Parent Roll Installation and Placement 1-16 Lower Control Panel 1-17 Crimper Phasing 1-17 First Wheel Disengage and Pressure Setting 1-18 AmeriPak Model 140 Horizontal Wrapper...
  • Page 5 Smashed or Distorted Film in Seal Area Crimper Spring Pressure Knife and Anvil Setting Knife Adjustment Knife and Anvil Replacement Re-Timing the End Crimper Assembly AmeriPak Printed Film Registration System (Optional) 2-10 Adjusting the Photoelectric Scanner 2-10 Preliminary Set-Up Procedure 2-10...
  • Page 6 I/O Diagnostics Screens 2-14 I/O Inputs Screen 2-15 I/O Outputs Screen 2-15 Lubrication 2-16 SECTION THREE ELECTRICAL Electric Physical Diagram Electric Box Control Panel Remote Control Box SECTION FOUR TROUBLESHOOTING Troubleshooting SECTION FIVE PARTS LIST Parts List AmeriPak Model 140 Horizontal Wrapper...

  • Page 7: General

    DESCRIPTION The AmeriPak Model 140 Horizontal Wrapper is a multipurpose wrapping machine capable of speeds up to 140 PPM. The machine has the capability to wrap products in heat sealable materials including polypropylene and laminated wrapping materials. It can also be adjusted over a wide range of operating speeds through means of a convenient variable speed drive.

  • Page 8: Installation

    AmeriPak service to discuss the situation. It may be in your best interest to have an AmeriPak service technician come to your plant and review the wrapper, re-setting any component that is out of alignment. We do offer a 6-month part warranty, but this warranty does not cover parts that are damaged as a result of improper start-up.

  • Page 9: Warranty

    WEAR PARTS These are parts that are consumed as a function of their normal operation, such as light bulbs, drive belts, clutches and brakes. They are not covered by warranty replacement. AmeriPak Model 140 Horizontal Wrapper...

  • Page 10: Machine Site Selection

    ELECTRICAL GROUNDING OF THE MACHINE Take care to carefully ground the wrapper for safety purposes. This can be done by securing a ground wire to the frame of the wrapping machine. OVERALL MACHINE DIMENSIONS Figure 1-1 AmeriPak Model 140 Horizontal Wrapper...

  • Page 11: Standard Machine Specifications

    Weight (Approx.) 1600 lbs. (726 KG.) Working height (Approx.) from Floor 36 3/4" Speeds Up to 140 packages per minute, depending on package size, material feeding capability. Pusher Chain Receiving conveyor 54" (1370 mm) Clear feeding space Single parent roll-(Max. roll capacity) Width 20"...

  • Page 12: Wrapping Material Requirements And Instructions

    No printing ink should be applied to heated seal areas. Production under actual working conditions may indicate a change in dimensions of the product, wrapping material or type of wrapping material. AmeriPak assumes no responsibility for the type and character of any packaging materials purchased to be used on this machine.

  • Page 13: Safety Instructions

    Do not attempt to operate any machine until you understand how it functions. If you are not certain after studying the service manual, contact AmeriPak for assistance. Never operate the machine unless all guards are in place and do not attempt to make any safety device inoperative.

  • Page 14: Operator

    CONTROLS AND INSTRUMENTS Operation of the AmeriPak Model 140 Wrapper is controlled by an upper electric control panel, a remote electric control box at the side of the infeed conveyor, a crimper mechanical velocity control with lock located at the end of the machine under the discharge conveyor, and a crimper phasing control knob located at the front of the machine.

  • Page 15: Operator Interface Touch Screen

    ® meri OPERATOR INTERFACE TOUCH SCREEN The AmeriPak Model 140 is equipped with an electronically controlled touch screen. The touch screen allows you to control and monitor certain machine functions and store information for up to 15 products. As an operator, you can select a product from the product list. Once selected, the operating parameters that are stored for this product are displayed.

  • Page 16: Functions

    6. Fin Wheel and Crimper Temperatures 7. Machine Fault Messages MENU SCREEN On the MENU SCREEN you can select to go to the MAIN SCREEN, the PRODUCTS SCREEN or the DIAGNOSTICS SCREEN. Menu Screen 1-10 AmeriPak Model 140 Horizontal Wrapper...

  • Page 17: Product Screens

    Examples: Donut, Tablet, CD, etc. Product description cannot be more than twelve (12) characters. Two screens allow you to enter up to fifteen (15) products. Products Screen (1 through 8) Products Screen (9 through 15) 1-11 AmeriPak Model 140 Horizontal Wrapper...

  • Page 18: Product Parameter Screen

    This screen allows you to save the various mechanical settings for product #1 for future reference. Product #1 Product Setup Screen By pressing a dark block, a keypad will be displayed. Enter the setting information to be saved. 1-12 AmeriPak Model 140 Horizontal Wrapper...

  • Page 19: Adjusting Machine Parameters

    Pressing the (-) button will decrease the wrapper speed. To return to the Main Menu, press the "MAIN" button. Pressing the "NEXT" button will display the Package Length Adjust screen. 1-13 AmeriPak Model 140 Horizontal Wrapper...

  • Page 20: Package Length Adjust Screen

    Pressing the (-) button will move the date code position to the left. To return to the Main Menu, press the "MAIN" button. To return to the previous Adjust Screen, press the "BACK" button. 1-14 AmeriPak Model 140 Horizontal Wrapper...

  • Page 21: Adjusting Heater Setpoints

    Finwheel or Crimper (SP) button, then inputting the temperature on the pop-up keypad, then pressing the "ENT" button on the keypad. Pressing the" MAIN" button will return you to the Main Screen. 1-15 AmeriPak Model 140 Horizontal Wrapper...
  • Page 22 Now, by holding knob "A" and rotating knob "F", the roll of material can be moved in or out to obtain the correct roll centering. Tighten lock nut "E" against adjusting knob "F" after adjustment is completed. 1-16 AmeriPak Model 140 Horizontal Wrapper...

  • Page 23: Lower Control Panel

    This adjustment can be made while the machine is stopped or running. Advance Retard Crimper Phasing Figure 2-2 Lower Control Panel 1-17 AmeriPak Model 140 Horizontal Wrapper...

  • Page 24: First Wheel Disengage And Pressure Setting

    The pressure for the third set of fin wheels can be adjusted by loosening locknut "5" and adjusting screw "6" so that the wheel pressure on the film is great enough to pull the film (and product) but not too excessive as to cause wrinkles in the film. Figure 2-4 1-18 AmeriPak Model 140 Horizontal Wrapper...

  • Page 25: Crimper Speed Control

    After the adjustment is made, lock the mechanism by pulling lever "A" to the lock position. This adjustment should be made after adjusting the Bag Length to the proper size. Figure 2-3 1-19 AmeriPak Model 140 Horizontal Wrapper...

  • Page 26: Remote Electrical Box

    "manual" position, or it will allow the wrapper to run continuously if the selection switch is in the "auto" position and there are no faults to prevent the wrapper from running. 1-20 AmeriPak Model 140 Horizontal Wrapper...

  • Page 27: Film Threading Through The Former

    2. Guide roll adjustments: Vertical, Horizontal 3. Former adjustments 4. Package length setting 5. Conveyor pitch change (for multipitch) 6. Conveyor side guide adjustment 7. Nose/control plate change 8. Crimper pause 9. Crimper phasing Machine speed Fin wheel/crimper temperature 1-21 AmeriPak Model 140 Horizontal Wrapper...
  • Page 28 ® meri PRODUCT CHANGEOVER CHART Figure 2-8 1-22 AmeriPak Model 140 Horizontal Wrapper...

  • Page 29: Printed Film Registration System

    ® meri PRINTED FILM REGISTRATION SYSTEM (Optional) Setting up the Model 140 to overwrap with register print film is done in the following manner. SET PACKAGE LENGTH Determine the PACKAGE LENGTH of the overwrapping film. To do this, simply measure the distance from the top of one eye mark on the printed film to the top of the following eye mark.

  • Page 30: Sensing A Light Mark On A Dark Background

    This is done automatically. The "TREND" correction system monitors the location of the eye mark as a roll of film is depleted and will make changes in package length as required in the event the 1-24 AmeriPak Model 140 Horizontal Wrapper...

  • Page 31: Advancing The Print Location On The Package

    Refer to the Trouble Shooting Section of this Manual for suggestions to correct problems associated with the Film Print Registration System. IMPORTANT!!! The Registration System should be turned “OFF ”, if the Registration System is not intended to be used. 1-25 AmeriPak Model 140 Horizontal Wrapper...

  • Page 32: Mechanic

    Reduce the forming box width slightly (knob "A") without impeding the passage of the product. If this is not sufficient and the problem continues to occur, lower the forming box by means of handle "B". Figure 3-1 AmeriPak Model 140 Horizontal Wrapper...

  • Page 33: Film Threading Through Former

    The wider the roll of film, the farther the distance between the guide roll assembly and formers. AmeriPak Model 140 Horizontal Wrapper...

  • Page 34: Infeed Conveyor Side Guide Adjustment

    "pause" while the package is sealed and cut-off. As the package length gets longer, the crimpers rotate at a more constant speed to match the increased speed of the film Figure 3-3 AmeriPak Model 140 Horizontal Wrapper...

  • Page 35: Crimper Phasing Control 2-4

    Adjust the crimper position using the phasing control knob "A" to advance or retard the crimper position. This adjustment can be made when machine is stopped or running. See Crimper Phasing Control diagram (Figure 3-4) on next page. AmeriPak Model 140 Horizontal Wrapper...

  • Page 36: Conveyor Change For A Different Pusher Pitch

    Depending upon the application, it may be necessary to use a second infeed chain in order to accommodate a different size product. If the infeed pitch will not accommodate the product, a different pitch-chain may be required. AmeriPak recommends you contact our Service Department so they can evaluate your product and estimate what change parts will be required to run your product.

  • Page 37: Incorrect Crimper Pressure

    2. If too much pressure is causing the film distortion, adjust the upper crimper by referring to the previous adjustment, “Incorrect Crimper Pressure”. AmeriPak Model 140 Horizontal Wrapper...

  • Page 38: Crimper Spring Pressure

    2. Move the crimpers to where the adjustment is accessible on the discharge side of the machine. 3. The knife and anvil should be adjusted when they are hot at operating temperature. 4. Open the discharge conveyor guard. AmeriPak Model 140 Horizontal Wrapper...
  • Page 39 It is important to take your time making this adjustment for it frequently takes 30 minutes to properly adjust the knife and anvil. When a good adjustment has been made, long life for the knife and anvil can be expected. AmeriPak Model 140 Horizontal Wrapper...

  • Page 40: Knife And Anvil Replacement

    (Figure 3-7), is in the horizontal position and the opening of the slot is facing the infeed conveyor. At this position of the metadiametric drive, the crimper faces should be in the vertical or "closed" position. Figure 3-7 AmeriPak Model 140 Horizontal Wrapper...

  • Page 41: Ameripak Printed Film Registration System (Optional)

    Now run the machine. You should notice that the pause occurs at the time the crimping faces are together. AMERIPAK PRINTED FILM REGISTRATION SYSTEM (OPTIONAL) ADJUSTING THE PHOTOELECTRIC SCANNER (Figure 3-8) The TRI-Tronics “Smart Eye”...

  • Page 42: Sensing A Light Mark On A Dark Background

    ♦ When the film moves from background color to "MARK" color, the "MARK" light on the scanner is not "ON", but if the "OFFSET" knob on the scanner is turned from full "CCW" to full "CW", the "CONTRAST" indicator moves through 2-11 AmeriPak Model 140 Horizontal Wrapper...

  • Page 43: Multiple Mark Indication Problems

    DIAGNOSTICS The touch screen provided on the AmeriPak 140 allows for the observation of certain machine conditions and functions. The diagnostic screens are accessed by first going to the "MENU SCREEN" and pressing the "DIAGNOSTICS" button.

  • Page 44: Diagnostics Screen

    The setpoints and the temperature at the thermocouple are displayed along with power output to the heaters. Power is displayed as a percentage – 0000 = 0%, 1000 = 100%. The "OUTPUT" should vary somewhere between 0% and 100%. 2-13 AmeriPak Model 140 Horizontal Wrapper...

  • Page 45: Registration Diagnostic Screen

    Pressing the I/O button takes you to the "INPUTS SCREEN". From the "INPUTS SCREEN" you can go to the "OUTPUTS SCREEN" or return to the "MAIN SCREEN". From the "OUTPUTS SCREEN" you can return to either the "INPUTS SCREEN" or the "MAIN SCREEN". 2-14 AmeriPak Model 140 Horizontal Wrapper...

  • Page 46: I/O Inputs Screen

    I/O OUTPUTS SCREEN This screen shows the status of the "OUTPUTS" of the PLC. If the "I/O" displays an "0", then OUTPUT is OFF; if the "I/O" displays a "1", the "OUTPUT" is "ON". 2-15 AmeriPak Model 140 Horizontal Wrapper...

  • Page 47: Lubrication

    AGMA compound No. 7 for ambients 15° to 60° F. OPERATING CHAINS The chain should be lubricated with SAE 30 lubricating oil approximately once a week. Be sure not to lubricate excessively and to wipe off excess accumulated oil. 2-16 AmeriPak Model 140 Horizontal Wrapper...

  • Page 48: Electric Physical Diagram

    ELECTRICAL PHYSICAL DIAGRAM Following is a diagram of the main electrical panel for the Model 140. Each electrical item is identified with an Alpha/Numeric identification which corresponds with the designations on the electrical schematic. Refer to this schematic (supplied separately) for more information.
  • Page 49 Fuse FRN R 20 FU4A 01-244-003-7 Fuse MDA 1 FU4C 01-244-003-7 Fuse MDA 1 FU15A 01-244-037-7 Fuse MDA 10 FU15B 01-244-037-7 Fuse MDA 10 FU15C 01-244-037-7 Fuse MDA 10 01-244-017-7 Fuse ABC2 FU81 01-244-037-7 Fuse MDA 10 AmeriPak Model 140 Horizontal Wrapper...

  • Page 50: Control Panel

    ® meri CONTROL PANEL ITEM SYMBOL PART NUMBER DESCRIPTION 01-260-027-7 Oper. Interface Touch Screen 01-305-050-7 Selector Switch 01-214-044-7 Contact - INO AmeriPak Model 140 Horizontal Wrapper...

  • Page 51: Remote Control Box

    REMOTE CONTROL BOX ITEM S SYMBOL PART NUMBER DESCRIPTION PBX2 01-305-053-7 Operator – E-Stop 01-305-046-7 Contact – INO-INC PBX1 01-214-058-7 Operator 01-214-050-7 Cap-Flush P.B. – Red 01-305-044-7 Contact - INO PBX0 01-214-058-7 01-214-051-7 01-305-044-7 E-STOP STOP/RESET START AmeriPak Model 140 Horizontal Wrapper...
  • Page 52 Check fuse FU6 115 VAC Check for 110-120 VAC Output from T5 Check for green LED on PS7 Check output wires 71A and 72 (24 VAC) from PS7. If no DC volts, replace power supply. AmeriPak Model 140 Horizontal Wrapper...
  • Page 53 2.3 Check CR3 Main Drive Enable Relay. Check fuses for AC Inverter (DRV 31) FU15A, B, C (Items 23, 24, 25 page 4-1) for 220 VAC. Check CRYZ Main Drive Run Relay. AmeriPak Model 140 Horizontal Wrapper...
  • Page 54 Power Switch SS3 "ON". 3.4 Check the main power fuses FU2A, FU2B, FU2C. 3.5 Check CR42 for 120 VAC on the coil wires 142 (120 VAC) and 2 (0 VAC). If 120 VAC is present, AmeriPak Model 140 Horizontal Wrapper...
  • Page 55 (PV) value swings above connections. A loose connection not constant and below set point by will cause wide variations in about the set greater than 10º F temperature read out. point (inconsistent film seals) AmeriPak Model 140 Horizontal Wrapper...
  • Page 56 6.0 Wrapping Wrapping material does 6.1 Check that the film is wide enough Material not stay in the fin to go around the product and Problems wheels stick below the bottom of the fin wheels. AmeriPak Model 140 Horizontal Wrapper...
  • Page 57 8.0 Bad Seals which End Seal 8.1 Same as check point items 7.1 Tend to Open and 7.3 above. AmeriPak Model 140 Horizontal Wrapper...
  • Page 58 See Mechanic Section of this manual for this setting. 10.0 Crimper Head Crimper head badly 10.1 Check to be sure the safety Timing timed, crimper contacts overload coupling is in the proper product. working location. AmeriPak Model 140 Horizontal Wrapper...
  • Page 59 11.3 With electrical box door open and disconnect switch SS1 "On" and power switch SS3 "On", check the voltage from Item 4, PS81 wires #81, #82 should read 47-57 VDC. 11.4 Check incoming wires #30, #32 for 230 VAC AmeriPak Model 140 Horizontal Wrapper...
  • Page 60 Sec. 11.9. If no numbers appear, or the numbers don’t change in value, check for proper connection at the encoder and cable connection. If the connection appears in order, replace encoder ENCX3. AmeriPak Model 140 Horizontal Wrapper...
  • Page 61 Mark per cycle of the the path of the eye mark. machine. 12.3 Rotate the scanner until it is perpendicular to the film. 12.4 Adjust scanner to pick up only the eye mark. 4-10 AmeriPak Model 140 Horizontal Wrapper...
  • Page 62 24 VDC. If 24 VDC is present, check contact side of relay wire #71 and #71B. Check #71 to #72 (24 VDC). If OK, Check #71B to #72 24 (VDC). If no DC VOLTS present, replace relay. 4-11 AmeriPak Model 140 Horizontal Wrapper...
  • Page 63 PEX2. If replacing PEX2 does not cause the input to change state, replace CPU1. IMPORTANT! The registration system should be turned “OFF” if the registration system is not intended to be used. 4-12 AmeriPak Model 140 Horizontal Wrapper...
  • Page 64 AC drive input voltage. 3. Switch the AC drive back on. Internal memory IC cannot be read 1. Check the connections between the main control board and the power board. 2. Reset drive to factory defaults. 4-13 AmeriPak Model 140 Horizontal Wrapper...
  • Page 65 1. When the external input terminal (B.B.) is AC drive output is turned off. active, the AC drive output will be turned off. 2. Disable this connection and the AC drive will begin to work again. 4-14 AmeriPak Model 140 Horizontal Wrapper...
  • Page 66 ® meri PARTS AmeriPak Model 140 Horizontal Wrapper...
  • Page 67 ® meri DRIVE ASSEMBLY VIEW 1 AmeriPak Model 140 Horizontal Wrapper...
  • Page 68 DESCRIPTION 20-002-046-1 Plate 20-002-047-1 Motor Mount 20-002-048-1 Plate 01-113-323-7 Pulley 01-113-330-7 Pulley 01-032-051-7 Bushing” 01-032-015-7 Busing 01-015-033-7 Belt 01-262-051-7 Motor 20-003-073-1 20-003-074-1 Spacer 20-003-075-1 Plate 01-113-233-7 Pulley 01-032-061-7 Busing 01-015-042-7 Belt 01-263-014-7 Motor 20-012-102-1 Pulley AmeriPak Model 140 Horizontal Wrapper...
  • Page 69 ® meri DRIVE ASSEMBLY VIEW 2 AmeriPak Model 140 Horizontal Wrapper...
  • Page 70 DRIVE ASSEMBLY – VIEW 2 ITEM PART NUMBER DESCRIPTION 20-002-027-1 Spacer 20-002-028-1 Spacer 20-002-037-1 Disc 20-002-039-1 Spacer 20-002-079-1 Shaft 20-002-080-1 Guard 01-118-016-7 Reducer 01-064-004-7 Coupling 01-005-005-7 Bearing 01-002-082-7 Bearing 01-138-316-7 Sprocket 01-144-001-7 Idler 01-138-334-7 Sprocket AmeriPak Model 140 Horizontal Wrapper...
  • Page 71 ® meri DRIVE ASSEMBLY VIEW 3 AmeriPak Model 140 Horizontal Wrapper...
  • Page 72 ® meri DRIVE ASSEMBLY – VIEW 3 ITEM PART NUMBER DESCRIPTION 01-262-051-7 Motor 20-002-107-1 Bracket 01-051-010-7 Brake 20-002-093-1 Plate 20-002-094-1 Plate 20-002-096-1 Shim 01-309-006-7 Encoder 01-113-108-1 Pulley 01-113-109-1 Pulley 01-015-043-7 Belt AmeriPak Model 140 Horizontal Wrapper...
  • Page 73 ® meri INFEED CONVEYOR ASSEMBLY AmeriPak Model 140 Horizontal Wrapper...
  • Page 74 23-007-007-1 Shaft 23-007-008-1 Cover 23-007-062-1 Bracket 23-007-063-1 Bracket 23-007-064-1 Plate 23-302-046-1 Plate 23-302-047-1 Plate 23-007-014-1 Support 23-007-015-1 Support 23-007-016-1 Support 23-007-017-1 23-007-060-1 Rider 23-007-019-1 Spacer 23-007-057-1 Shaft 23-007-021-1 Guide 23-007-022-1 Shaft 23-007-023-1 Holder 23-007-024-1 House AmeriPak Model 140 Horizontal Wrapper...
  • Page 75 ® meri INFEED CONVEYOR ASSEMBLY 5-10 AmeriPak Model 140 Horizontal Wrapper...
  • Page 76 DESCRIPTION 23-007-025-1 Guide 23-007-026-1 23-007-027-1 Plate 20-007-049-1 Screw 01-005-042-7 Bearing 01-056-011-7 Collar 01-104-108-7 Tube End 01-135-018-7 Spring 20-007-020-1 Sprocket 01-144-001-7 Sprocket 01-157-014-7 Caster 01-416-007-7 23-007-055-2 Frame 23-007-056-2 Frame 23-007-048-1 Plate 23-007-049-1 Plate 23-007-061-1 Rider 5-11 AmeriPak Model 140 Horizontal Wrapper...
  • Page 77 ® meri FILM GUIDE ROLL ASSEMBLY 5-12 AmeriPak Model 140 Horizontal Wrapper...
  • Page 78 Washer 23-008-013-1 Plate 23-008-014-1 Bracket 23-008-030-1 Plate 23-008-003-1 Plate 23-008-004-1 23-008-012-1 Spacer 23-008-031-1 Plate 01-002-130-7 Ball Bearing 01-090-020-7 Handle 01-090-034-7 Handle 23-008-007-1 Guide Roll Shaft 23-008-009-1 Spacer 23-008-041-1 Roller Shaft 20-008-012-1 Tube 01-498-014-7 Washer 5-13 AmeriPak Model 140 Horizontal Wrapper...
  • Page 79 ® meri ADJUSTABLE FORMER 5-14 AmeriPak Model 140 Horizontal Wrapper...
  • Page 80 Guide Bar 23-009-012-1 Assembly 23-009-014-1 Block RH 23-009-015-1 Block LH 20-009-013-1 Shaft 20-009-015-1 Shaft 20-009-041-1 20-010-032-2 Post 20-009-007-1 Screw 20-009-097-1 Roller 01-056-005-7 Collar 01-090-015-7 Handle 01-096-007-7 Knob 01-498-027-7 Washer 01-121-067-7 Ring 01-002-003-7 Ball Bearing 5-15 AmeriPak Model 140 Horizontal Wrapper...
  • Page 81 ® meri FIN WHEEL ASSEMBLY FRONT VIEW 1 5-16 AmeriPak Model 140 Horizontal Wrapper...
  • Page 82 PART NUMBER DESCRIPTION 20-011-073-1 Guard 20-003-110-1 Top Plate. 20-003-111-1 Top Plate 20-003-032-1 Support 20-012-050-1 Support 20-012-035-3 Plate 20-012-085-3 Plate 20-003-009-1 Handle 20-003-119-1 Handle 20-003-118-1 Bearing 01-005-023-7 Bearing 20-003-049-1 Spacer 20-003-050-1 Spacer 20-003-063-1 20-003-010-1 Eccentric 5-17 AmeriPak Model 140 Horizontal Wrapper...
  • Page 83 ® meri FIN WHEEL ASSEMBLY FRONT VIEW 2 5-18 AmeriPak Model 140 Horizontal Wrapper...
  • Page 84 ® meri FIN WHEEL ASSEMBLY – FRONT VIEW ITEM PART NUMBER DESCRIPTION 20-003-006-1 Cover 20-003-036-1 Collar 20-003-033-1 20-003-081-1 Wheel 20-003-082-1 Wheel 20-003-046-1 Washer 01-135-006-7 Spring 5-19 AmeriPak Model 140 Horizontal Wrapper...
  • Page 85 ® meri FIN WHEEL ASSEMBLY FRONT BOTTOM VIEW 5-20 AmeriPak Model 140 Horizontal Wrapper...
  • Page 86 FIN WHEEL ASSEMBLY – FRONT BOTTOM VIEW ITEM PART NUMBER DESCRIPTION 20-012-009-1 Shaft 20-012-008-1 Shaft 20-012-092-1 Shaft 20-003-034-1 Bushing 20-003-037-1 Collar 20-003-014-1 Slip Ring 01-113-222-7 Pulley 01-015-053-7 Belt 20-003-015-1 Holder 01-227-005-7 Mercotac 01-227-006-7 Mercotac 20-003-072-1 Block 5-21 AmeriPak Model 140 Horizontal Wrapper...
  • Page 87 ® meri FIN WHEEL ASSEMBLY REAR VIEW 5-22 AmeriPak Model 140 Horizontal Wrapper...
  • Page 88 ® meri FIN WHEEL ASSEMBLY – REAR VIEW ITEM PART NUMBER DESCRIPTION 01-032-052-7 Bushing 20-012-099-1 Pulley 20-012-093-1 20-012-094-1 Plate 20-003-093-1 01-133-021-7 Spring 01-015-045-7 Belt 20-003-097-1 01-002-152-7 Bearing 01-121-044-7 Ring 20-012-097 Spacer 5-23 AmeriPak Model 140 Horizontal Wrapper...
  • Page 89 ® meri FIN WHEEL ASSEMBLY INFEED SIDE 5-24 AmeriPak Model 140 Horizontal Wrapper...
  • Page 90 ® meri FIN WHEEL ASSEMBLY – INFEED SIDE ITEM PART NUMBER DESCRIPTION 20-003-013-1 Holder 20-003-028-1 Brush 01-312-010-1 Thermocouple 20-003-040-1 Insulator 20-003-041-1 01-133-018-7 Spring 20-003-003-1 Ring 20-003-038-1 Block 5-25 AmeriPak Model 140 Horizontal Wrapper...
  • Page 91 ® meri FIRST FIN WHEEL ASSEMBLY 5-26 AmeriPak Model 140 Horizontal Wrapper...
  • Page 92 20-003-034-1 Bushing 20-003-035-1 Sleeve 20-003-145-1 Collar 20-003-146-1 Collar 20-012-123-1 Shaft 20-003-006-1 Cover Customer Spec Fin Wheel Customer Spec Fin Wheel 01-032-047-7 Ring 01-121-005-7 Ring 01-002-075-7 Bearing 01-002-040-7 Bearing 01-113-222-7 Pulley 01-032-052-7 Bushing 20-012-035-3 Plate 5-27 AmeriPak Model 140 Horizontal Wrapper...
  • Page 93 ® meri FIN WHEEL ASSEMBLY 5-28 AmeriPak Model 140 Horizontal Wrapper...
  • Page 94 Cover Customer Spec Fin Wheel Customer Spec Fin Wheel 01-032-047-7 Ring 01-121-005-7 Ring 01-002-075-7 Bearing 01-002-040-7 Bearing 01-113-222-7 Pulley 01-032-052-7 Bushing 20-003-038-1 Block 20-003-041-1 20-003-040-1 Insulator 20-003-013-1 Holder 20-003-014-1 Ring 20-003-028-1 Brush 20-003-067-1 Connector 5-29 AmeriPak Model 140 Horizontal Wrapper...
  • Page 95 ® meri FIN WHEEL ASSEMBLY (Con’t) ITEM PART NUMBER DESCRIPTION 20-003-015-1 Holder 01-227-005-7 Mercotac 01-227-006-7 Connector t 01-227-007-7 Connector 11-100-353-8 Heater 01-312-011-1 Thermocouple 20-012-035-2 Plate 5-30 AmeriPak Model 140 Horizontal Wrapper...
  • Page 96 ® meri TURN OVER FIN WHEEL ASSEMBLY 5-31 AmeriPak Model 140 Horizontal Wrapper...
  • Page 97 TURN OVER FIN WHEEL ASSEMBLY ITEM PART NUMBER DESCRIPTION 20-003-081-1 Wheel 20-003-082-1 Wheel 20-012-124-1 Shaft 20-003-119-1 Handle 20-003-046-1 Washer 20-003-118-1 Bearing 01-005-023-7 Bearing 20-003-148-1 20-003-072-1 Block 20-003-147-1 Spacer 23-003-065-1 Spacer 01-135-006-7 Spring 01-133-018-7 Spring 20-012-100-1 Pulley 20-012-085-3 Plate 5-32 AmeriPak Model 140 Horizontal Wrapper...
  • Page 98 ® meri FIN WHEEL IDLER BAR ASSEMBLY 5-33 AmeriPak Model 140 Horizontal Wrapper...
  • Page 99 ® meri FIN WHEEL IDLER BAR ASSEMBLY ITEM PART NUMBER DESCRIPTION 20-012-093-1 20-012-094-1 Plate 20-003-093-1 20-012-097-1 Spacer 20-003-109-1 Spacer 20-012-095-1 Pivot 20-012-098-1 Spacer 20-003-149-1 Post 20-003-097-1 01-133-021-7 Spring 01-112-002-7 Pulley 01-135-006-7 Spring 5-34 AmeriPak Model 140 Horizontal Wrapper...
  • Page 100 ® meri CRIMPER FRAME 5-35 AmeriPak Model 140 Horizontal Wrapper...
  • Page 101 20-004-005-1 20-004-008-1 Plate 20-004-029-1 Shaft 20-004-049-1 Retainer 20-004-081-1 Bracket 01-138-427-7 Sprocket 01-137-373-7 Sprocket 01-138-336-7 Sprocket 01-005-005-7 Bearing 01-005-004-7 Bearing 01-133-017-7 Spring 01-132-025-7 Spring 20-004-030-1 Bracket 20-004-031-1 Plate 20-004-032-1 Lever 20-004-033-1 Lever 20-004-034-1 20-004-035-1 Anchor 5-36 AmeriPak Model 140 Horizontal Wrapper...
  • Page 102 ® meri CRIMPER FRAME 5-37 AmeriPak Model 140 Horizontal Wrapper...
  • Page 103 ® meri CRIMPER FRAME ITEM PART NUMBER DESCRIPTION 20-004-073-1 Guide – Chain 01-004-074-1 Plate 20-004-075-1 Plate 20-004-076-1 Stand Off 01-055-011-7 Collar 01-144-001-7 Sprocket 20-004-055-2 20-004-045-1 Bracket 20-004-054-1 Spacer 20-004-094-1 Screw 01-138-425-7 Sprocket 5-38 AmeriPak Model 140 Horizontal Wrapper...
  • Page 104 ® meri CRIMPER DRIVE 5-39 AmeriPak Model 140 Horizontal Wrapper...
  • Page 105 20-004-196-1 Assembly 20-004-199-1 20-004-019-1 Handle 20-004-200-1 Stud 20-004-201-1 Lever 20-004-202-1 Washer 20-004-026-1 Disc 20-004-132-1 Guide 01-002-120-7 Bearing 01-032-001-7 Bushing 01-055-015-7 Collar 01-091-010-7 Handwheel 01-096-019-7 Knob 01-123-002-7 01-126-004-7 Spacer 01-126-006-7 Shim 01-126-007-7 Shim 01-126-008-7 Shim 5-40 AmeriPak Model 140 Horizontal Wrapper...
  • Page 106 ® meri LOWER CRIMPER SHAFT 5-41 AmeriPak Model 140 Horizontal Wrapper...
  • Page 107 20-003-014-1 Slip Ring 20-003-015-1 Holder-Mercotac 01-227-005-7 Mercotac 01-227-006-7 Connector-External 01-227-007-7 Connector-Internal 01-002-119-7 Bearing-Ball 01-121-047-7 Ring-Retaining 01-077-005-7 Fitting-Grease 01-032-048-7 Bushing-Taper Lock 01-138-812-7 Sprocket 01-433-541-7 Pin-Dowel 20-004-XXX-4 Shaft-Lower Crimper 20-615-XXX-7 Crimper-Lower 20-617-XXX-7 Anvil 20-004-068-1 Screw-Adjusting 7/14 5-42 AmeriPak Model 140 Horizontal Wrapper...
  • Page 108 ® meri LOWER CRIMPER SHAFT ITEM PART NUMBER DESCRIPTION 01-148-XXX-1 Heater 01-312-013-1 Thermocouple Key-1/4” 20-301-003-1 Shaft-Extension Key-M6 01-091-008-7 Handwheel 5-43 AmeriPak Model 140 Horizontal Wrapper...
  • Page 109 ® meri UPPER CRIMPER SHAFT 5-44 AmeriPak Model 140 Horizontal Wrapper...
  • Page 110 20-003-014-1 Slip Ring 20-003-015-1 Holder-Mercotac 01-227-005-7 Mercotac 01-227-006-7 Connector-External 01-227-007-7 Connector-Internal 01-002-119-7 Bearing-Ball 01-121-047-7 Ring-Retaining 01-077-005-7 Fitting-Grease 01-032-048-7 Bushing-Taper Lock 01-138-812-7 Sprocket 01-433-541-7 Pin-Dowel 20-004-XXX-4 Shaft-Upper Crimper 20-614-XXX-7 Crimper-Upper 20-616-XXX-7 Knife 20-004-068-1 Screw-Adjusting 7/14 5-45 AmeriPak Model 140 Horizontal Wrapper...
  • Page 111 ® meri UPPER CRIMPER SHAFT ITEM PART NUMBER DESCRIPTION 01-248-XXX-1 Heater 01-312-013-1 Thermocouple 5-46 AmeriPak Model 140 Horizontal Wrapper...
  • Page 112 ® meri BRIDGING CONVEYOR 5-47 AmeriPak Model 140 Horizontal Wrapper...
  • Page 113 ® meri BRIDGING CONVEYOR ITEM PART NUMBER DESCRIPTION 23-303-009-2 23-303-010-2 23-303-011-1 Plate 23-303-012-1 Spacer 23-303-0XX-1 Cage 23-303-015-1 Plate 23-303-016-1 23-303-007-1 Roller 01-121-033-7 Ring 01-077-006-7 Fitting 5-48 AmeriPak Model 140 Horizontal Wrapper...
  • Page 114 ® meri CRIMPER OVERLOAD CLUTCH 5-49 AmeriPak Model 140 Horizontal Wrapper...
  • Page 115 ® meri CRIMPER OVERLOAD CLUTCH ITEM PART NUMBER DESCRIPTION 01-050-009-7 Clutch 01-138-947-7 Sprocket 01-302-009-7 Switch 20-301-002-1 20-011-032-1 Plate 20-016-000-10 Cable 5-50 AmeriPak Model 140 Horizontal Wrapper...
  • Page 116 ® meri CRIMPER OVERLOAD CLUTCH 5-51 AmeriPak Model 140 Horizontal Wrapper...
  • Page 117 ® meri CRIMPER OVERLOAD CLUTCH ITEM PART NUMBER DESCRIPTION 20-301-013-1 20-301-007-1 Bearing 20-301-005-1 Sprocket 20-301-015-1 Bushing 01-001-002-7 Ball 20-301-014-1 Cage 20-301-008-1 Flange 20-301-010-1 Spacer 20-301-011-1 01-132-051-7 Spring 20-301-012-1 Screw 20-301-009-1 5-52 AmeriPak Model 140 Horizontal Wrapper...
  • Page 118 ® meri DISCHARGE CONVEYOR-FRONT VIEW 5-53 AmeriPak Model 140 Horizontal Wrapper...
  • Page 119 ® meri DISCHARGE CONVEYOR-REAR VIEW 5-54 AmeriPak Model 140 Horizontal Wrapper...
  • Page 120 20-300-017-1 Guard 20-002-037-1 Disc-Takeup 20-300-021-1 Guard 20-300-022-1 Guard 20-300-105-1 Pulley-Drive (Assembly) 20-300-274-1 Roller-Conveyor Idler (Assembly) 20-300-182-1 Roller-Conveyor Takeup 20-300-099-1 Cover-Bracket 20-606-009-1 Spacer 01-014-074-1 Belt-Conveyor 01-137-316-7 Sprocket 01-144-002-7 Sprocket-Idler 01-002-085-7 Bearing-Ball 01-498-011-7 Washer-Nylon 01-498-012-7 Washer-Nylon 5-55 AmeriPak Model 140 Horizontal Wrapper...
  • Page 121 ® meri 5-56 AmeriPak Model 140 Horizontal Wrapper...
  • Page 122 ® meri PARENT ROLL BACKSTAND 5-57 AmeriPak Model 140 Horizontal Wrapper...
  • Page 123 21-005-020-1 Knob 21-005-075-1 Spacer 21-002-128-7 Bearing 01-002-145-7 Bearing 01-002-156-7 Bearing 01-121-027-7 Ring 01-121-050-7 Ring 01-121-052-7 Ring 01-108-006-7 Plunger 01-096-007-7 Knob 20-014-097-2 Roll 21-005-022-1 Screw 21-005-023-1 Screw 01-064-005-7 Coupling 20-014-147-2 Column 20-014-086-1 Bracket 20-014-088-1 Cover 5-58 AmeriPak Model 140 Horizontal Wrapper...
  • Page 124 ® meri FILM REGISTRATION ASSEMBLY 5-59 AmeriPak Model 140 Horizontal Wrapper...
  • Page 125 ® meri FILM REGISTRATION ASSEMBLY 5-60 AmeriPak Model 140 Horizontal Wrapper...
  • Page 126 20-302-061-1 Shaft – Roll Support 21-300-034-1 Shaft – Eye Support 21-005-039-1 Roller 01-008-019-7 Bearing 01-498-025-7 Washer 21-005-040-1 Collar 21-300-031-1 21-300-033-1 Plate 01-267-040-7 Photo Eye 01-096-021-7 Knob 01-267-047-7 Cable-PE (Not Shown) 20-302-041-1 Plate 20-302-042-1 Cover 5-61 AmeriPak Model 140 Horizontal Wrapper...
  • Page 127 ® meri SINGLE POSITION MULTI-PITCH CLUTCH ASSEMBLY 5-62 AmeriPak Model 140 Horizontal Wrapper...
  • Page 128 ® meri SINGLE POSITION MULTI-PITCH CLUTCH ASSEMBLY SINGLE POSITION MULTI-PITCH CLUTCH ASSEMBLY 5-63 AmeriPak Model 140 Horizontal Wrapper...
  • Page 129 20-304-029-1 Rod – Shifting 20-304-030-1 Spacer 20-304-031-1 Spacer 20-304-032-1 Shim 20-304-033-1 Plate 20-304-065-1 Disc 20-304-215-1 Plate 20-304-202-1 Collar 01-002-115-7 Bearing 01-006-004-7 Bearing 01-024-069-7 Bushing 01-096-023-7 Knob 01-108-001-7 Plunger 01-121-003-7 Ring 01-121-052-7 Ring 01-434-130-7 01-434-138-7 5-64 AmeriPak Model 140 Horizontal Wrapper...
  • Page 130 ® meri 5-65 AmeriPak Model 140 Horizontal Wrapper...
  • Page 131 ® meri N O T E S ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ AmeriPak Model 140 Horizontal Wrapper...
  • Page 132 2001 County Line Road Warrington, PA 18976 PHONE: 215-343-1530 FAX: 215-343-1633 WEBSITE: ameripak-ops.com For parts and service, call, fax or email Jim O’Shea directly: Phone: 215-343-1530 Ext. 133 Fax: 215-343-1633 Email: joshea@opschuman.com AmeriPak Model 140 Horizontal Wrapper...

Table of Contents