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monofil Aerosol-Abfullgerat D-2014 Operating Instructions Manual

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Summary of Contents for monofil Aerosol-Abfullgerat D-2014

  • Page 2: Table Of Contents

    01 INTRODUCTION 1.1 Explanation of symbols and notes 1.2 Safety definitions 1.3 Machine terms 1.4 Scope of delivery 1.5 Safety check 1.6 Unauthorised modifications and spare parts 1.7 Monitoring 1.8 Staff training 02 GENERAL SAFETY NOTES 2.1 Intended use 2.2 Special operator obligations 03 SPECIAL SAFETY NOTES 3.1 Safety devices 3.2 Special personal protective equipment...
  • Page 3 08 DYSFUNCTION, CAUSE OF FAILURE / TROUBLESHOOTING 09 MAINTENANCE 10 REPAIR 11 SPARE-PARTS & ACCESSORIES 12 DISPOSAL 12.1 Safety regulations 12.2 Requirements on the executing staff 12.3 Operating materials / materials 13 EC DECLARATION OF CONFORMITY FOR FILLING MACHINE 14 EC DECLARATION OF CONFORMITY FOR FILLING MACHINE (ATEX) 15 NAMEPLATE 15.1 Filling machine in standard design 15.2 Filling machine in ATEX design...

  • Page 4: Introduction

    Personal injuries caused by failure to comply with the operating instructions are not covered by the product liability law. MONOFIL assumes no liability for damages to the machine caused by non-compliance with the instructions in this manual.

  • Page 5: Machine Terms

    1.3 Machine terms manometer piston dosing jar valve height adjustment adapter for 400ml cans T-handle cam latch protection door 1.4 Scope of delivery Included in delivery: - filling machine for aerosol cans - dosing jar incl. Lindal – adapter and injection nozzle - bolt for fixing the filling machine on the erection area (see chapter 7) - connection kit for compressed air supply (coupling connection is not included and must be ordered separately!) - height adjustment adapter for Clean-Free jar...

  • Page 6: Unauthorised Modifications And Spare Parts

    1.6 Unauthorised modifications and spare parts Conversion or modifications of the machine are only permitted after written agreement and approval by MONOFIL. Only use original spare parts and accessories authorised by the manufacturer. The use of other spare parts annuls the liability for the resulting consequences.

  • Page 7: General Safety Notes

    - Changing the connection requirements, operating conditions and performance data defined in the technical documentation - Changing or modifying the machine without prior approval by MONOFIL - Smoking, eating or drinking while operating the machine - Installed safety devices must be in place, properly installed and fully functional. They must not be changed in their position, bypassed or disabled.

  • Page 8: Special Safety Notes

    03 SPECIAL SAFETY NOTES 3.1 Safety devices Never manipulate the following: - Safety locks - Pressure releases - Protection door - all other safety devices 3.2 Special personal protective equipment - Protective glasses - Respiratory protection - Protective gloves - Observe the safety instructions of the operator 3.3 Special dangers at the machine - source of danger Source of danger Instructed persons...

  • Page 9: Behaviour In Case Of Danger

    Wear suitable protective clothing and safety Liquid spraying out Risk of the operator googles Contact with substances Depending on the substances Avoid contact by wearing suitable protective to be filled to be filled clothing and gloves. Observe the safety instructions oft he substance Fire and explosion Depending on the substances manufacturer! Have suitable estinguishing media at...

  • Page 10: Design & Function

    05 DESIGN AND FUNCTION 5.1 Installation Manometer Piston Dosing jar Valve Height adjustment for 400ml aerosol cans T-handle Cam latch Protection door Compressed air supply Condensate drain - 10 -...

  • Page 11: Technical Data

    5.2 Technical data Dimensions: Height 615 mm Width 225 mm Depth 225 mm Weight: approx. 18 kg Pressure (dry and oil-free compressed air): max: 10 bar min: 7 bar 5.3 Safety and monitoring devices Protection door Protects the user from possible leaking media. Cam latch The door valve is installed in a way that it can only be actuated by the cam latch.

  • Page 12: Bringing Into Service

    06 BRINGING INTO SERVICE 6.1 Anforderungen an das ausführende Personal see chapter 1.8 Staff training 6.2 Mounting / Assembly 6.2.1 Requirements - Dry and oil-free compressed air - Clean and stable installation location - Ensure ergonomic working height - Room temperature: 15 – 30 °C See also 6.3 measures to be taken before initial operation Required space/ space requirements 1 x 1 x 2 m (LxWxD) Install the machine on a safe (not loose) worktop and ensure that it is firmly fixed to the worktop.

  • Page 13: Cleaning

    Connect the compressed air supply with the enclosed connection set. Place the collecting vessel under the condensate drain. Check the operating pressure on the manometer. Pre-set: 8 bar 6.2.3 Cleaning After finishing the filling process, clean the unit immediately, as dried residues are difficult to remove. Wipe the piston with a cloth soaked in solvent, place the dosing jar into a solvent bath when finished and use a brush to clean it.

  • Page 14: Operation

    07 OPERATION Operation means the entirety of all activities executed on the machine and on similar working equipment from the takeover of the machine until it’s decommissioning. This chapter informs you about: - Safe operation - Exploiting the full potential of the machine - Economic operation of the machine 7.1 Safety Notes - See also chapter 2 General Safety Notes...
  • Page 15 Adapt base to spray can used. base The top and bottom of the base can be used for two different types of cans. In order to adapt the base to the cans used, the base can be turned or an additional adapter can be used. - 15 -...

  • Page 16: Use Of Standard Dosing Jar (With Cleaning)

    For cans with 250 ml / 300 ml content a height adjustment adapter (sold separately, see spare parts list chapter 11) can be used. Height adjustment adapter 7.2.4 Use of standard dosing jar (with cleaning) Ensure that the correct piston is mounted. Place the dosing jar on the spray can.
  • Page 17 - Make sure that the dosing jar and can are assembled without any gaps (arrow). - Fill 100 ml of the material to be filled into the dosing jar, i.e. up to approx. 5 mm below the bevel on the upper edge of the dosing jar. - Push the can with attached dosing jar into the machine as far as it will go.

  • Page 18: Use Of A Clean-Free Jar

    - To purge the dip tube and valve of the spray can, turn the door handle back a little until the piston has audibly moved completely upwards again. Then turn the door handle again all the way to the right and carry out a complete up and down movement of the piston.
  • Page 19 - Insert the Clean-Free jar in the dosing jar. (Clean-Free-Adapter-Set is sold separately, see accessories) - Fill 100 ml of the material to be filled into the dosing jar, i.e. up to approx. 5 mm below the bevel on the upper edge of the dosing jar. - Close the filling jar with the lid.

  • Page 20: Use Of A Clean-Free Adapter Eco+ Set

    Close the protection door again and turn the T-handle to the right as far as it will go. This activates the circuit breaker and releases the air supply. Door „CLOSED“ Door „OPEN“ Piston moves downwards Piston moves upwards - After the piston has reached its upper position, you can open the door and the remove the can with the dosing jar. - Remove the dosing jar from the spray can.
  • Page 21 The following parts are also required: Filling cap Procedure: Ensure that the correct piston is mounted and fully screwed on. Then screw on the lid. Insert the filling cap onto the filling cap holder. - 21 -...
  • Page 22 Line up the pins of the filling cap with the slots of the filling cap holder and turn the filling cap anticlockwise as far as it will go (bayonet connector). Place the filling cap holder on the spray can and fill the filling cap with paint (up to the marking).
  • Page 23 Adjust the height to the correct can size by turning the spacer clockwise until it butts against the bottom of the can. Close the protection After the piston has door again and turn the reached its starting T-handle to the right as position, turn the door far as it will go.

  • Page 24: Switching Off

    Pull out the slide under the filling cap holder and thereby lower the filling cap holder with spray can. - Remove the spray can with the filling cap holder. - Remove the filling cap from the filling cap holder and dispose of it (multiple filling with the same shade is possible). - Remove the filling cap holder from the can.

  • Page 25: Dysfunction, Cause Of Failure/Troubleshooting

    10. Press the filling cap out f the filling cap holder from the bottom with the aid of a tool. 09 MAINTENANCE The MONOFIL Aerosol-Abfüllgerät D – 2014 requires almost no maintenance. 10 REPAIR Repair work may only be carried out by the manufacturer.

  • Page 26: Spare-Parts & Accessories

    11 SPARE-PARTS AND ACCESSORIES Description Item no Clean-Free filling cap for 32141 0000 MONOFIL Aerosol-Abfüllgerät D-2014 (72 pcs/unit) Height adjustment adapter for 250 ml spray cans 32152 0021 Replacement piston for 32152 0019 MONOFIL Aerosol-Abfüllgerät D-2014 Replacement dosing jar for 32152 0020 MONOFIL Aerosol-Abfüllgerät D-2014...
  • Page 27 Pressure inlet coupling connection for 32152 0022 MONOFIL Aerosol-Abfüllgerät D-2014 MONOFIL Clean-Free Adapter Set Eco+ 32164 0000 MONOFIL Clean-Free Eco+ caps (120 pcs/unit) 32166 0000 MONOFIL Clean-Free Eco+ lids (120 pcs/unit) 32165 0000 - 27 -...

  • Page 28: Disposal

    12 DISPOSAL This chapter provides you with information on the safe and lawful disposal of the unit and the operating materials it contains. 12.1 Safety regulations When transporting the unit, single parts such as the protection door can move freely due to their own weight. Provide transport locks.

  • Page 29: Ec Declaration Of Conformity For Filling Machine

    EC Directive(S) due to its design and construction. This declaration becomes invalid if the machine is modified or used in a way that has not been agreed with the manufacturer. Machine name: MONOFIL Aerosol-Abfüllgerät Order number: 4451...

  • Page 30: Ec Declaration Of Conformity For Filling Machine (Atex)

    EC Directive(S) due to its design and construction. This declaration becomes invalid if the machine is modified or used in a way that has not been agreed with the manufacturer. Machine name: MONOFIL Aerosol-Abfüllgerät Order number: 4451...

  • Page 31: Nameplate

    15 NAMEPLATE 15.1 Standard version for filling machine 15.2 ATEX version for filling machine Device group Device category Type of protection Explosion subcategory Temperature class - 31 -...

This manual is also suitable for:

4451

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