ACO FUNKI Egebjerg MASTER Chain Manual

Feeding system

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Egebjerg MASTER Chain
®
- feeding system
84.001 - UK
09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com

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Summary of Contents for ACO FUNKI Egebjerg MASTER Chain

  • Page 1 Egebjerg MASTER Chain ® - feeding system 84.001 - UK 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com...
  • Page 2: Table Of Contents

    Adjusting the opening device ..........15 Technical data ..............16 Drive unit ................16 Accessories ................ 18 Loading hopper ..............18 Opening motor ..............20 Maintenance ..............21 Troubleshooting ..............22 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com Page 2...
  • Page 3: Preface

    Introduction Egebjerg Master Chain is a modern dry feed dispenser system developed to transport animal meal or pelleted feed with a diameter of up to 5 mm and a length of 10 mm from a silo to a number of feeding locations in the pig barn.
  • Page 4: Safety

    There is a great risk of being injured if the system starts up by mistake. Mounting and repairs of electric installations only to be performed by a trained electrician. 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com Page 4...
  • Page 5: Planning The Location Of The Feeding System

    Feeding systems using plastic feed dispensers must have free space of 15 centimetres from the underside of the feed pipe to ceiling, rafter or similar to make room for installation of wire and fittings for central opening. Page 5 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com...
  • Page 6: Bends

    2 metres. Min. 2 meter Loading hopper Place the loading hopper below the feed silo. Ø280 Ø280 With gate Without gate 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com Page 6...
  • Page 7: Drive Unit

    Rotating direction Sensor switch Place the sensor switch after the last feed outlet. Place the sensor a minimum of 1.5 metres from the nearest feed bend. Min. 1,5 meter. Page 7 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com...
  • Page 8: Assembly

    Considering the load and operating reliability of the system, we recommend the feed quantity to be set so that the feed pipe is approximately half full. The feed pipe must never be more than two thirds full. Rotating direction Dosing Gate 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com Page 8...
  • Page 9: Drive Unit

    If the feed pipes are lead from a warm pig barn outdoors or through a non-insulated room, we recommend the pipes to be isolated through the cold area to prevent the feed from coating inside the pipes as a result of condensation. Page 9 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com...
  • Page 10: Splicing Sleeves

    Mount the top cap of the feed outlet on top of the feed pipe, then tighten the feed outlet using a Parker’s screwdriver. Note! Always tighten using a hand-held screwdriver, allowing the gate to move freely back and forth. Do NOT use a clamping device or drilling machine 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com Page 10...
  • Page 11: Plastic Feed Dispensers

    (see fig. A) The transmitter is marked with red. The ICS T O TP 5/receiver with yellow ICS R 001 TP 5 Receiver (yellow) Transmitter (red) Page 11 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com...
  • Page 12: Feed Wire

    Continue leading the wire from bend to bend through the entire system, thus leading the chain all the way to the drive unit. 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com Page 12...
  • Page 13 Release the chain break switch by turning it clockwise. Mount the front plate on the drive unit and the covers on all bend wheels. Please note that the chain will stretch after a while. If necessary, readjust the length of the chain. Wrong Wrong Page 13 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com...
  • Page 14: Opening System For Plastic Feed Dispensers

    Pull the piano thread through the tightening screws on all opening arms from wall to wall. Mount a wall bracket. Attach the spring that pulls back the piano thread to the bracket. Wall Spring bracket Feed dispenser Release arm 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com Page 14...
  • Page 15: Adjusting The Opening Device

    The spring should be tense in position open! Tip! The piano thread and wire will stretch slightly after a while. Check that all feed dispensers are opened completely when the opening system is in position open. Page 15 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com...
  • Page 16: Technical Data

    Spring, tightening wheel 85034 Control lever, tight. wheel 87260 Spacer, control lever 87262 Arm for wire/chain break 87250 Shielding, motor/gear 87190 Shielding lock 87195 85038 Plastic front plate, drive unit 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com Page 16...
  • Page 17 FEEDING SYSTEM MASTER CHAIN ® Page 17 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com...
  • Page 18: Accessories

    Feed remover 87475 Axle, feed remover 87460 Bearing for remover axle 87650 Clamp 87660 Coupling hose 87655 Axle, gear motor 87465 Cotter, axle gear motor 87470 Gear motor 87480 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com Page 18...
  • Page 19 FEEDING SYSTEM MASTER CHAIN ® Page 19 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com...
  • Page 20: Opening Motor

    Stop switch 87350 Bracket 88630 Axle 88645 Spline 8 x 7 88642 Protection plate 88660 Opening rod 88670 Bracket for stop switch 88680 Bracket for opening rod 88675 Shackle 88685 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com Page 20...
  • Page 21: Maintenance

    Check and adjust V-belt tension Check V-belt for wear, replace if necessary Clean gear using a brush Check gear for oil spillage Clean motor using a brush, after removing blower coating Page 21 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com...
  • Page 22: Troubleshooting

    Adjust loading hopper See page 6 Adjustment of loading hopper. Impurity in the loading hopper. Check whether the axle is turning Check whether the remover arm has been damaged 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com Page 22...
  • Page 23 The tightness of the belt is controlled and perhaps adjusted. After 24 hours in function the tightness is to be controlled again. Hereafter, the tightness should be checked regularly and kept in the recommended level. Page 23 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com...
  • Page 24 MASTER CHAIN FEEDING SYSTEM ® 09-11-2018 · ACO FUNKI · Tlf. 97119600 · www.acofunki.com Page 24...

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