Table of Contents
Summary of Contents for BATCHEN COMMANDER II
- Page 1 BATCHEN COMMANDER II & CONCEPT 2000 LP Gas DISPENSERS INSTALLER'S MANUAL For Models: CII-SCE, CII-DCE, CII-SWE, CII-DWE & C2000-SE, C2000-DE (updated Ref:010220JV02) (updated Ref:011102JV01) QMAN-0043 Revision A Printed: 19 January 2010...
- Page 2 D.J. Batchen Pty Ltd. Whilst every care has been taken in the preparation of this manual to ensure that the information in it is accurate and comprehensive, D.J. Batchen Pty Ltd assumes no responsibility for any errors or omissions.
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Page 3: Table Of Contents
BATCHEN TABLE OF CONTENTS WARNINGS INTRODUCTION TERMINOLOGY SITE REQUIREMENTS & PREPARATION DISPENSER INSTALLATION DISPENSER COMMISSIONING INSTALLATION REPORTING INSTALLATION ACCESSORIES & TOOLS DISPENSER SPECIFICATIONS TECHNICAL DRAWINGS APPENDIX - EXCERPT FROM EMAIL VISION MANUAL Issue Date 2/11/01 QMAN0043 Installers Manual CII & C2000 Rev A.doc... -
Page 4: Warnings
BATCHEN PART 1 WARNINGS WARNING This equipment is designed to dispense Liquefied Petroleum Gas (LP Gas) to motor vehicles. It contains flammable liquefied gas under pressure and must be installed and serviced by persons trained and experienced in the safe handling of LP Gas, and in accordance with all relevant local and statutory regulations, and recognised industry procedures. - Page 5 BATCHEN WARNING The Batchen Commander is designed to refuel motor vehicles with LP Gas. Its use for filling domestic cylinders may contravene local regulations as the gas dispensed may not be suitable for domestic applications. OPERATORS Operators of this equipment should be fully trained in LP Gas refueling and emergency procedures as set out in AS1596 "SAA LP Gas Storage and Handling"...
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Page 6: Introduction
INTRODUCTION This manual is intended to provide information relating to the site preparation, installation and commissioning of the Batchen Commander II and Concept 2000 series of LP Gas Dispensers. The information is intended for use by suitably trained and experienced Autogas installation personnel, and those involved in the planning of Autogas installations. -
Page 7: Terminology
BATCHEN PART 3 TERMINOLOGY Authorise Confirmation from console to dispenser that sale may proceed. Autogas LP Gas used as a motor vehicle fuel. Boot, Reboot When referring to dispenser processor - starting/restarting the processor. DIP Switch Multi-pole PCB mounted switch, used for setting dispenser configuration. - Page 8 BATCHEN Stand-alone Mode Refers to dispenser set up to operate independently of console. SWA Cable Steel Wire Armoured Cable. Toggle Alternate from one state to next. Issue Date 2/11/01 QMAN0043 Installers Manual CII & C2000 Rev A.doc - 8 -...
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Page 9: Site Requirements & Preparation
SITE REQUIREMENTS & PREPARATION General Batchen LP Gas dispensers can be installed on any new or existing Autogas site, attended or self-serve, provided the site complies with the following requirements: The location of the dispenser and associated equipment should be in accordance with AS1596, AS1596 - Supplement 1: Siting of LP Gas Automotive Retail Outlets and AS2430.3. - Page 10 BATCHEN A number of different methods may be used to make electrical connection to the Dispenser: SWA cables buried underground - one cable for mains and another shielded cable for dispenser communications. Two conduits - one containing the mains cable and the other containing the shielded dispenser communications cable (the latter only required if self-serve).
- Page 11 Where the remote-operated valve can be relied on to close in the event of pipe shear, the excess flow valve may be omitted. Batchen dispensers are supplied as standard with the flanged external hydraulic connections: Liquid inlet flange:...
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Page 12: Dispenser Installation
When the Dispenser arrives on site, the shipping carton should be removed and the Dispenser inspected for damage. If damage is evident, it should be immediately reported to the carrier and your local Batchen representative for insurance purposes. Dispenser Preparation Before commencing the installation of the dispenser at least the hydraulics cabinet panels should be removed to prevent damage during the installation. - Page 13 The Liquid Inlet and Vapour Return line flanges should be connected using a suitable gasket (we recommend ??) and bolts. The bolts should be tightened to ??. The dispenser baseplate bolts should be fitted and tightened to ??. Fitting Hosemasts (Commander II only) and Hoses 5.6.1 Commander II Step 1: Check that the Hosemast attachment bolt/s at the top of the (major) column are tight.
- Page 14 BATCHEN 5.6.2 Concept 2000 Step 1: Remove the Hose Assemblies from their packaging and connect the male end of the Sentry 20 Hose Breakaway Coupling to the female end (see instructions on the base of the column). Tighten retaining collar correctly.
- Page 15 BATCHEN Note: Before proceeding, the installer should familiarise himself with the dispenser electrical schematic (see DJB-1176). Note: Cable entries to the "Ex e" enclosure should be made through appropriate M20 glands that are suitable for the cable used (e.g. SWA cable requires a different gland from TPS cable that is run in conduit).
- Page 16 BATCHEN Terminal Number Function Spare Emergency Stop Switch if fitted Remote Pump contactor control relay Mains Supply – Neutral Mains Supply - Active Earth Busbar All mains cable earths, and SWA cable armour Issue Date 2/11/01 QMAN0043 Installers Manual CII & C2000 Rev A.doc...
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Page 17: Dispenser Commissioning
BATCHEN PART 6 DISPENSER COMMISSIONING Initial Check Remove all rubbish associated with dispenser installation from the area of the dispenser. Check that: All electrical cables are terminated correctly. All junction box covers have been replaced and correctly secured. All junction boxes have any unused ports blanked off with an appropriate blanking plug. - Page 18 Gilbarco Interface PCB and fit a Gilbarco Pump Slave Board to the EFPEC console. If the site already has two different types of pumps/communications (e.g. old Email and PEC) then this is not an option and you should use a Batchen dispenser with PEC/Compac communications (i.e. model number ending in "P").
- Page 19 BATCHEN Postec Site Controller: Preferred protocol is PEC/Compac; use a Batchen dispenser with PEC/Compac communications (i.e. model number ending in "P"). Applying Mains Power The Dispenser is now ready to have mains power applied to it - switch on the mains at the main switchboard.
- Page 20 BATCHEN MODE KEY: Normal Mode C(lear) Function Mode SERVICE MANAGER, DOWN SHIFT DIGIT Note: In a dual hose dispenser either of the keypads may be used for the Manager/Service/Calibration functions i.e. when in Function mode the keypads are not hose specific.
- Page 21 BATCHEN Press the MANAGER, SERVICE or CAL(ibration) key to select the desired function. If the value/parameter displayed is to be altered, use the UP or DOWN keys to alter the value, or to cycle through the available options. When a value/parameter shown applies to a specific hose (e.g. Price), lift the appropriate nozzle to indicate which of the hoses is being selected.
- Page 22 BATCHEN Step 10: Access "Communications Protocol" function. Use UP/DOWN keys to select "EMAL", "giLb ELEct" or "giLb MPP" as appropriate. Note: See also section 6.2. Step 11: Access "Density" function; use the UP/DOWN and SHIFT DIGIT keys to set LP Gas Density as required (510 to 580 - usually set to mid-point of range of values expected for site).
- Page 23 BATCHEN Introducing LP Gas to the Dispenser WARNING ENSURE THAT ALL DISPENSER JUNCTION/FLAMEPROOF BOX COVERS ARE IN PLACE AND ALL CABLES SECURED. ENSURE THAT NO SOURCES OF IGNITION ARE PRESENT IN THE AREA OF THE DISPENSER. 6.6.1 Introducing LP Gas Vapour...
- Page 24 BATCHEN If any leaks are detected, close all valves and contact your local Batchen Representative to repair the Dispenser. Step 6: If no leaks are found, close the 3-Way Valve in the Liquid Line, and proceed to the next section.
- Page 25 BATCHEN 6.7.2 Self-serve Operation: Note: Check operation in Stand-alone mode first - see section 6.8.1. If dispenser is to be operated in Self-serve mode: Step 1: Access Service Functions Step 2: Access "Stand-alone/On-line" function; use UP/DOWN keys to select "On-line".
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Page 26: Installation Reporting
Insert one copy at the back of the Operators Manual and leave on site. Return one copy to: The Service Manager D.J. Batchen Pty Ltd P.O. Box 254 Auburn Australia 1835 Issue Date 2/11/01 QMAN0043 Installers Manual CII & C2000 Rev A.doc... -
Page 27: Installation Accessories & Tools
BATCHEN PART 8 INSTALLATION ACCESSORIES & TOOLS MODEL PART NUMBER DESCRIPTION Commander II, & Concept MAN-0040 Operators Manual 2000 (Email) Commander II, & Concept MAN-0042 Service Manual 2000 (Email) PART 9 SPECIFICATIONS Hydraulics Recommended Maximum Flow Rate: 60 litres/minute Recommended Minimum Flow Rate:... - Page 28 BATCHEN Electrical & Environmental Mains Supply: 110 Volt (+/- 5%), or 240 Volt (+/- 5%) (see Compliance Plate) 1 Ampere 50 or 60 Hz (see Compliance Plate) Operating Temperature Range: C to +70 C ambient Humidity Range: 0 - 90% (non-condensing) Issue Date 2/11/01 QMAN0043 Installers Manual CII &...
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Page 29: Technical Drawings
BATCHEN PART 10 TECHNICAL DRAWINGS DJB-0874 COMMANDER II AND CONCEPT 2000 LPG DISPENSER EXE JUNCTION BOX DETAILS DJB-0859 COMMANDER II LPG DISPENSER BASE FRAME AND FLANGE DETAILS DJB-1127 CONCEPT 200 LPG DISPENSER BASE FRAME AND FLANGE DETAILS DJB-1176 COMMANDER II AND CONCEPT 2000 (EMAIL) ELECTRONIC... - Page 30 BATCHEN INSTALLATION CERTIFICATE All blank spaces must be filled in. Write N/A if the information does not apply to this installation. Please place completed certificate inside pocket at back of Operator's Manual. LPG DISPENSER MODEL NO. LPG DISPENSER SERIAL NO.
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