Aktilite CL128 Service Manual
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Aktilite CL128 Service Manual

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SERVICE MANUAL
Aktilite CL128
Ver 1.3
Photocure ASA
Hoffsveien 48
NO-0377 OSLO, Norway
Phone: +47 22 06 22 10
www.photocure.com

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  • Page 1 SERVICE MANUAL Aktilite CL128 Ver 1.3 Photocure ASA Hoffsveien 48 NO-0377 OSLO, Norway Phone: +47 22 06 22 10 www.photocure.com...

  • Page 2: Table Of Contents

    Aktilite CL128 Any kind of service should only be carried out by authorised personnel. Refer to the User Manual for further information regarding safety and precautions. TABLE OF CONTENTS ASSEMBLY OF AKTILITE CL128 LAMP WITH PARALLEL ARM .....3 ....................3 ATERIAL QUIPMENT 1.1.1...

  • Page 3: Assembly Of Aktilite Cl128 Lamp With Parallel Arm

    Service Manual Aktilite CL128 This service manual is primarily meant for mechanical repairs and covers both Aktilite CL128 lamps with fixed and detachable lamp head. The electronic control board in the lamp head has to be programmed with the parameters to match the calibrated light module.

  • Page 4: Ready Tested System Electronics Module (128-0-439) Assembly

    Service Manual Aktilite CL128 Ready Tested System Electronics Module (128-0-439) assembly Version 1.3 Page 4 of 41...

  • Page 5: Housing Top Module (128-0-610) Assembly

    Service Manual Aktilite CL128 Housing top module (128-0-610) assembly Required items Part # # of items Description 128-0-978 Housing top (moulded plastic) 128-1-637 Housing top slide bearing 128-1-932 Screw PT4x16 countersunk 128-1-626 Housing right (moulded plastic) 128-1-628 Housing left (moulded plastic)

  • Page 6: Light Module (128-0-750)

    Service Manual Aktilite CL128 Light module (128-0-750) This light module comes as a ready tested and calibrated part. The dose factor in the control electronics and currents (set in factoring mode) has to be adjusted according to the documentation following the specific light module. To determine the dose factor, comprehensive tests has to be done with spectrometer and radiometer so this can only be done at the factory.

  • Page 7: Positioning Arm Module (128-0-400) Assembly

    Service Manual Aktilite CL128 Positioning arm module (128-0-400) assembly 1.6.1 Fixed lamp head Required items Part # # of items Description 128-0-437 T-piece (Moulded plastic) 128-1-910 Plastic bearings 128-0-428 Main arm (Moulded plastic) 128-1-914 Aluminium washers 128-1-912 Conical spring 128-1-916...

  • Page 8: Detachable Lamp Head

    Service Manual Aktilite CL128 1.6.2 Detachable lamp head Required Items Part # # of items Description 128-0-437 T-piece (Moulded plastic) 128-1-910 Plastic bearing 128-0-428 Main arm (Moulded plastic) 128-1-914 Aluminium washer 128-1-912 Conical spring 128-1-916 Circlip 128-0-988 Cable from system electronics to lamp head connector...

  • Page 9: Housing Bottom Module (128-0-820)

    Service Manual Aktilite CL128 Housing bottom module (128-0-820) The housing bottom comes fully assembled as a spare part. Clean the glass if necessary before final assembly. Housing back module (128-0-810) assembly Required items Part # # of items Description 128-1-812...

  • Page 10: Lamp Head Module (128-0-200) Assembly

    128-0-610 into appropriate connectors on the system electronics module (128-0-439). Refer to cable spec from Kitron Development 06.03.2002: "LED cables CL128, Rev. A". Step 7) Fasten the system electronics module (128-0-439) to the housing top module (128-0-610) using the six PT 2,5x8 screws (128-1-921).

  • Page 11: Detachable Lamp Head

    Service Manual Aktilite CL128 1.9.2 Detachable lamp head Required items Part # # of items Description 128-0-610 Housing top module 128-0-400 Positioning arm module 128-1-914 Aluminium washer 128-1-912 Conic spring 128-1-916 Circlip 128-0-810 Housing back module 128-1-928 Screw PT-K 40x30 WN 1452...

  • Page 12: Disassemly And Assembly Of The Lamp Slide Series

    1.9.3 Disassemly and Assembly of the lamp slide series The lamp head module assembly slide series in this chapter is based on the Aktilite CL128 with fixed lamp head. However, there are only minor differences between lamp head module assembly for fixed and detachable lamp head.
  • Page 13 Service Manual Aktilite CL128 Step 3 Step 2-5 is only necessary if you need to take off the main arm, the housing or replace the cable. Remove the strain relief. Not applicable for lamps with detachable lamp head Step 4 Step 2-5 is only necessary if you need to take off the main arm, the housing or replace the cable.
  • Page 14 Service Manual Aktilite CL128 Step 6 Unscrew the fan housing using the T20 screwdriver. (4 Screws) Step 7 Unscrew the housing bottom using the T20 screwdriver. (4 screws) Step 8 The last screw sits by the fan. Version 1.3 Page 14 of 41...
  • Page 15 Service Manual Aktilite CL128 Step 9 Carefully lift up the light module. Do not lift by the lenses, but lift the heat sink. Step 10 Gently remove the light module. Step 11 Place the light module on the side of the housing.
  • Page 16 Service Manual Aktilite CL128 Step12 Put something underneath the light module to support it. Step 13 Step 13 16 is only necessary if you need to change the main arm or the housing Use the circlip pliers to release the circlip.
  • Page 17 Service Manual Aktilite CL128 Step 15 Step 13 16 is only necessary if you need to change the main arm or the housing Take off the washers and spring. Step 16 Step 13 16 is only necessary if you need to change...
  • Page 18 Service Manual Aktilite CL128 KEYPAD NTC s LED4 LED3 LED2 LED1 Version 1.3 Page 18 of 41...
  • Page 19 Service Manual Aktilite CL128 Version 1.3 Page 19 of 41...
  • Page 20 Service Manual Aktilite CL128 Version 1.3 Page 20 of 41...
  • Page 21 Service Manual Aktilite CL128 Step 19 If you change the electronics, the DC input cable and flat keypad cable has to be disconnected. Step 20 DC cable (+) is at the right most position The cable is marked with a (1) sign...
  • Page 22 Service Manual Aktilite CL128 Step 23 Step 23 30 is only relevant if you have changed the housing or main arm. Put back on the washers and spring. Step 24 Step 23 30 is only relevant if you have changed the housing or main arm.
  • Page 23 Service Manual Aktilite CL128 Step 26 Step 23 30 is only relevant if you have changed the housing or main arm. Test that the washer fits on to the axle. Step 27 Step 23 30 is only relevant if you have changed the housing or main arm.
  • Page 24 Service Manual Aktilite CL128 Step 30 Step 23 30 is only relevant if you have changed the housing or main arm. Make sure that the circlip is properly engaged in the groove. This is very important. The main arm my fall of and heart the patient if this is not done properly.
  • Page 25 Service Manual Aktilite CL128 Step 34 Put back the fan and cover. Make sure that the fan wires are not hitting the fan blade. Step 35 Fasten the fan with the 4 Torx 20 screws. Step 36 Tighten up the cord and put on the side cover using the T10 screwdriver.
  • Page 26 Service Manual Aktilite CL128 Step 37 Put on the strain relief. For lamps with detachable lamp head: Place the lamp head in the lamp head holder on the parallel arm and secure the connection with the locking screw using the provided Allen key.

  • Page 27: Stop Block Module (Ts1-0-250) Assembly

    Service Manual Aktilite CL128 1.10 Stop block module (TS1-0-250) assembly Required items Part # # of items Description 128-1-223 Parallel arm TS1-1-250 Stop block module Assembly description Step 1) Fit the stop block module onto the shaft of the parallel arm. Assure that the tap on the stop plate points upwards and engages with the slot on the parallel arm.

  • Page 28: Lamp Including Parallel Arm Assembly

    Service Manual Aktilite CL128 1.11 Lamp including parallel arm assembly 1.11.1 Fixed lamp head (128-0-250) Required items Part # # of items Description 128-0-200 Lamp head module 128-0-210 Parallel arm with lamp head holder unit 128-1-216 Friction pad 128-0-213 Spring unit...

  • Page 29: Detachable Lamp Head (128-0-252)

    Service Manual Aktilite CL128 1.11.2 Detachable lamp head (128-0-252) Required items Part # # of items Description 128-0-200 Lamp head module 128-0-212 Parallel arm with lamp head holder unit 128-1-959 Lamp head holder inner right 128-1-960 Lamp head holder inner left...
  • Page 30 Service Manual Aktilite CL128 Assembly description Step 1) Assemble chronologically the security pin (128-1-977), teflon washer (128-1-976) and circlip (128-1-916) onto the T-piece (128-0-437) vertical axle. Make sure that the circlip is fully engaged in the groove on the axle.

  • Page 31: Parallel Arm With Lamp Head Holder Unit Assembly

    Service Manual Aktilite CL128 1.12 Parallel arm with lamp head holder unit assembly 1.12.1 Fixed lamp head (128-0-210) Required items Part # # of items Description 128-1-223 Parallel arm 128-1-220 Bracket 128-1-221 Side plate R 128-1-222 Side plate L 128-1-943...

  • Page 32: Detachable Lamp Head (128-0-212)

    Service Manual Aktilite CL128 1.12.2 Detachable lamp head (128-0-212) Required Items Part # # of items Description 128-1-223 Parallel arm 128-1-961 Lamp head holder outer right 128-1-962 Lamp head holder outer left 128-1-968 Pinbolt upper 128-1-969 Pinbolt lower 128-1-965 Screw cap for top screw...

  • Page 33: Labels Placement Description

    Service Manual Aktilite CL128 1.13 Labels placement description Required items Part # # of items Description 128-0-250 Lamp including parallel arm 128-1-138 Label Serial Number 128-1-142 Label Warning and Special Waste 128-1-146 Label Detachable Lamp Head Warning Only applicable for lamps with detachable lamp head...

  • Page 34: Replacing The Dc Power Plug

    If you have a CL16 power supply available when you perform the plug replacement on the CL128, you can use this to test that you have the right polarity. You will not be able to run the lamp with full light, but you can start the lamp and see that the menu switches on when you push the start button.

  • Page 35: Assembly Of Aktilite Cl128 Power Supply

    Service Manual Aktilite CL128 Assembly of Aktilite CL128 Power Supply Material/Equipment Tools needed for the assembly of the Aktilite CL128 Power Supply Required tools # of items Description Screwdriver, Pozidrive 2 Tool A Screwdriver, Torx 10 Tool B Screwdriver, Torx 20 Tool C Paint removing tool (drill or grinder) Tool D Version 1.3...

  • Page 36: Ps Electronics Module (128-0-330) Assembly

    Service Manual Aktilite CL128 PS electronics module (128-0-330) assembly Required items Part # # of items Description 128-1-331 PS electronics Tested to medical std. and adjusted by Kitron 128-0-332 Cable A Blue AC conductor 128-0-333 Cable B Brown AC conductor...

  • Page 37: Ps Housing Modulea (128-0-310) Assembly

    Service Manual Aktilite CL128 PS housing module A (128-0-310) assembly Required items Part # # of items Description 128-1-311 PS housing profile, type A 128-1-312 AC power inlet plug 128-1-313 Screws PT3x10 wn1553K30x10 Tool B, screwdriver Torx 10 Assembly description...

  • Page 38: Ps Housing Moduleb (128-0-320) Assembly

    Service Manual Aktilite CL128 PS housing module B (128-0-320) assembly Required items Part # # of items Description 128-1-321 Power supply housing profile, type B 128-1-323 DC power outlet plug 128-1-324 Screws PT 3x8 pan head 128-0-330 Power supply electronics module...

  • Page 39: Power Supply (128-0-300) Assembly

    Service Manual Aktilite CL128 Power supply (128-0-300) assembly Required items Part # # of items Description 128-0-320 PS housing module B 128-0-310 PS housing module A 128-1-301 PS housing top cover 128-1-302 PS housing bottom cover 128-1-306 Countersunk screws 4.2x19...

  • Page 40: Error Codes

    Apply label (128-1-309) to the Power Supply side wall. Error Codes The Aktilite CL128 has in-built monitoring features. If an error should occur, the display will show the following message and five rapid beeps will be heard: If an error code is displayed, or if any other unexpected condition occurs (e.g. lamp does not operate), the following steps should be taken: Version 1.3...
  • Page 41 Service Manual Aktilite CL128 1. Disconnect the mains cable for at least 20 seconds 2. Reconnect the mains cable 3. Check all cables and connections 4. Switch on and check if the lamp can be used as normal 5. If the error persists, refer to the table below...

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