Anzhong Power YAG AZ-HJ-150 Operation Manual

Pulse laser power supply for welding system

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YAG Pulse Laser Power Supply For Welding System

150W/300W/600W Operation Manual

YAG Pulse Laser Power Supply

For Welding System

< O p e r a t i o n M a n u a l >

Please read this manual carefully before installing and operating this product.

Shenzhen Anzhong Power Co.,Ltd

Address:6/F, B1 Anfeng Industrial Area, Lianrun ROAD, Shiguan

Industrial Zone, Dalang, Longhua New District, Shenzhen,

Guangdong, China

Postal Code:518109 Service Tel:0086-755-26625110-813

FAX:0086-755-26625065

EMAIL:anzhongpower@163.com

WEB:http://www.szazdq.com

Shenzhen Anzhong Power Co., Ltd

http://www.szazdq.com

- 1 -

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Page 1 Please read this manual carefully before installing and operating this product. Shenzhen Anzhong Power Co.,Ltd Address:6/F, B1 Anfeng Industrial Area, Lianrun ROAD, Shiguan Industrial Zone, Dalang, Longhua New District, Shenzhen, Guangdong, China Postal Code:518109 Service Tel:0086-755-26625110-813 FAX:0086-755-26625065 EMAIL:anzhongpower@163.com WEB:http://www.szazdq.com Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 1 -...
Page 2 Thanks for using the YAG pulse laser power supply for cutting system of Shenzhen Anzhong Power. Before using the product, please read the guide carefully and put the manual in a safe place for future reference.This manual applies to all products of this series.
Page 3 Shenzhen Anzhong Power CO.,Ltd Address:6/F,B1 An Feng Industrial Zone,Lian Run ROAD, Shi Guan Industrial Zone, Da Lang, Long Hua New District, Shenzhen, Guangdong, China Postal Code:518109 Service Tel:0086-755-26625110-813 FAX:0086-755-26625065 EMAIL:anzhongpower@163.com WEB:http://www.szazdq.com Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 3 -...
Page 4: Table Of Contents
7.1 Diagrammatic drawing of I/O board ......... - 20 - 7.2 I/O Board introduction ..............- 21 - Chapter IX Fault indication ..............- 31 - Chapter Ⅹ Everyday Maintenance ............- 34 - Conclusion......................- 35 - Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 4 -...
Page 5 Initiative pulses output can be exactly controlled by the thermal stability period of resonant cavity and wide fluctuation of laser energy. Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 5 -...
Page 6 Multiple external control board like serial,I/O,analog control,etc.),make the automatic system integrate easier. The automatic laser gate control function depends on timing or laser power,they are all accurate and with a high-speed. (option) Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 6 -...
Page 7: Chapter Iii Technical Parameters
Setting waveform:In the energy working mode,display the actually energy waveform , current working mode no display. Woking In the environmental temperature below45 ℃drying conditions used, air dust <0.01 g/m3, ask no Environment condensation. Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 7 -...
Page 8: Chapter Ⅳ Principle Introduction
Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 8 -...
Page 9: Chapter Ⅴ Wire Connecting
All of the pins of plug should plug in correctly. There are different numbers on the plug and  socket, find the same number and insert them corresponding please. Otherwise, the power supply will be damaged. Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 9 -...
Page 10 Ensure good ventilation and sufficient radiation space are provided when installing the  power to keep the air duct well ventilated. Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 10 -...
Page 11: Chapter Ⅵ Lcd Touch Screen Introduction
"Menu" interface. If the self-checking fails,the screen will display the corresponding error message. Users can adjust equipment according to the messages ,then start up again,please see the following picture： Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 11 -...
Page 12: Laser Mode(Weld Mode)"Introduction
 Factory Set: Chose the model, the trial date, the real time.  Fault Records：Recording faults of system. 6.3 “Laser Mode(Weld Mode)”Introduction Setting the welding parameters and waveform.You can enter the control system, parameters and weld seam set interface. Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 12 -...
Page 13 Waveform Setting:24 waveforms can be set. You can press the Page Up/Down to viewing/clearing the waveform. Remember press “Save set” to save the waveform what you set, and you can check it Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 13 -...
Page 14 Setting the password of the “Process Set” page or cancel it.Password is any combination of numbers between 1-999999.When the new password is “0”,you can enter the “Process Set” page without any password. Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 14 -...
Page 15: Debug Mode" Introduction
“Save”, system parameters will be automatically updated to that you setted . （ For the switch,“Yellow”is ON,“Gray ”is OFF) 6.4 “Debug Mode” Introduction Only for current mode.The current range for setting is 20A-250A;The Pulse width time range for setting is 0.1-15ms. Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 15 -...
Page 16: Date Set" Introduction
【11】Lamp 1 Key/Lamp 2Key:To chose the lamp1 or 2 on and off.Must be turned on before you 8、 Clear Num: Clear the total output numbers of laser and the quality products. Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 16 -...
Page 17 The Process setting password range is passwords can be up to 6 digits. 1-999999, Others Items passoword range is 1-99999999 passwords can be up to 8 digits. 6.5.2 “Power Calibration” Introduction Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 17 -...
Page 18: Facotry Set" Introduction
【6】Set Date & Time : When you select this button, enter the corresponding time and date , press "Confirm". 【7】Clear Err : Click to clear the fault record. 【8】Password : Entering process settings , parameter settings and factory set three interface password changes. Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 18 -...
Page 19 6.6.1 “Facotry Set>Password” Introduction The Process setting password range is passwords can be up to 6 digits. 1-999999, Others Items passoword range is 1-99999999 passwords can be up to 8 digits. Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 19 -...
Page 20: Fault Records"Introduction
YAG Pulse Laser Power Supply For Welding System 150W/300W/600W Operation Manual 6.7 “Fault Records”Introduction The system can record the last date 30 Group fault records. Chapter VII Input/Ooutput Interface 7.1 Diagrammatic drawing of I/O board Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 20 -...
Page 21: I/O Board Introduction
Users can connect the interlock to the critical parts such as safety door and linkage device etc.Series mode is available if necessary. The connector is short-circuited before delivery.Please see the following picture, Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 21 -...
Page 22 The E-stop switch has the same function with E-stop switch on the control box.It is short-circuited before delivery ,showing as follow: 7.2.3 External output interface(D-SUB 37-Pin plug),please see the following picture： Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 22 -...
Page 23 150W/300W/600W Operation Manual （1）The unit output signal connect legend There are 2 ways: one is power source supplied by users,the other is power source supplied by welding machine. a.Users supply the power source Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 23 -...
Page 24 END-OUT:The laser output is finished GOOD-OUT:The laser energy is in the setting range NO-GOOD-OUT:Output laser energy is out of the setting range MAIN-SHUTTER1-OPEN MAIN-SHUTTER2-OPEN SHUTTER1-OUT SHUTTER2-OUT SHUTTER3-OUT SHUTTER4-OUT SHUTTER5-OUT SHUTTER6-OUT 16-22 None 23-26 GND-Outside Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 24 -...
Page 25 7.2.4 External input interface(EXT. I/O (1) D-SUB 44-Pin plug),please see the following picture： (1)Control machine by external signal There are 2 ways: one is power source supplied by users,the other is power source supplied by welding machine. a.Users supply the power source Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 25 -...
Page 26 YAG Pulse Laser Power Supply For Welding System 150W/300W/600W Operation Manual b.Welding machine supply power source c.Diagram for users control card ouput at +5V TTL control (Control card input valid at TTL high level) Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 26 -...
Page 27 (See the details in the codes sheet as below) SCHEDULE 16 Reserved Reserved Reserved 27-28 None External power supply （+24V） 29-32 33-36 Internal power supply of welding machine （+24V） 37-40 GND-Inside 41-44 None Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 27 -...
Page 28 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● “●” :Input port connect with circuit common ground Blank：Input port don’t connect with circuit common ground Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 28 -...
Page 29 8.3 Output over-voltage protection When output voltage over 680V,over-voltage protection is on and power supply is be protected.Screen will display ”busbar is overvoltage”.Laser output signal off ,front box HV off at the moment. Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 29 -...
Page 30 “excessive water Laser output signal off ,front box HV off at the moment. When cooling system return to normal,turn on power supply to work again. Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 30 -...
Page 31: Chapter Ix Fault Indication
Turn off and check if the connection of laser lamp is Preburn 2 failure correct. Flow of cooling water is not enough. The water tube is Flow failure clogged in oscillator or filter. Clean or change the filter and tube. Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 31 -...
Page 32 Current of IGBT of front box larger than the maximum rated current of IGBT. Please too large restart power supply. If it appears repeatedly,the rectifier diode may be broken,then connect to us Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 32 -...
Page 33 Temperature of the charging The internal temperature is too high , please keep the box is too high device for heat dissipation Enter the wrong password – Please enter the correct password Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 33 -...
Page 34: Chapter Ⅹ Everyday Maintenance
 Turn off the power supply  Wait for 5 minutes,then open the front case plates of cabinet  Dismount the battery from CPU board.  Replace the new battery, and don’t install wrong. Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com - 34 -...
Page 35: Conclusion
Company staff sincerely look forward to working with you for your cooperation again! Best regards for you! Shenzhen Anzhong Power Co., Ltd Your Easy life,we keep running for! Shenzhen Anzhong Power Co., Ltd http://www.szazdq.com...

This manual is also suitable for:

Yag az-hj-300 Yag az-hj-600