HENKE 42RIS TT Installation Manual

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HENKE TUBE TABLE PLOW

HENKE MODEL: 42RIS TT, 50RIS TT, EXP TT

For Medium to Heavy Duty Trucks

PARTS BOOK AND INSTALLATION MANUAL

SERIAL NUMBER ______________________

VERSION 3.2, NOVEMBER 2014

HENKE MANUFACTURING CORPORATION

MANUFACTURERS OF SNOW REMOVAL EQUIPMENT FOR 95 YEARS

3070 WILSON AVE. LEAVENWORTH, KS 66048 PHONE(913)682-9000 FAX(913)682-0300

WWW.HENKEMFG.COM

EMAIL: PARTS@HENKEMFG.COM

WEBSITE ADDRESS :

TUBE_TABLE_PLOW_EFF_NOV09_TO_PRES_8400030_032.DOCX

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Page 1 HENKE TUBE TABLE PLOW HENKE MODEL: 42RIS TT, 50RIS TT, EXP TT For Medium to Heavy Duty Trucks PARTS BOOK AND INSTALLATION MANUAL SERIAL NUMBER ______________________ VERSION 3.2, NOVEMBER 2014 HENKE MANUFACTURING CORPORATION MANUFACTURERS OF SNOW REMOVAL EQUIPMENT FOR 95 YEARS 3070 WILSON AVE.
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Page 3 In addition to their field-proven standard units, Henke designs and manufactures many plows and hitches to meet specific customer requirements. Call Henke at 913-682-9000 if you need any replacement parts, or if we can provide you with any other assistance.
Page 4 Table of Contents Section 1: Introduction ................................2 Safety Summary ................................ 6 Setup and Operation ............................... 7 Maintenance ................................8 Section 2: Installation Diagrams & Parts lists ......................... 1 0 Hydraulics & Installation Instructions ...................... 1 2 Section 3: Running Gear ................................ 1 6 Section 4: Trip Devices ................................ 2 4 Section 5: Swivel Plates & Plow Portion Hitches ...................... 2 6 Section 6: Cutting Edges, Curb Guards, Wear Guards .................... 2 8 Section 7: Warranty Policy & Procedure ........................... 3 1 TUBE_TABLE_PLOW_EFF_NOV09_TO_PRES_8400030_032.DOCX Page 4 of 32...
Page 5: Table Of Contents
List of Figures FIGURE 1‐1 ‐ Henke Tube Table Plow .................... COVER FIGURE 2‐1 ‐ Henke Tube Table Plow ...................... 10 FIGURE 2‐2 ‐ Hydraulic installation Instructions .................. 1 2 FIGURE 2‐3 ‐ Cable Level Lift Assembly ....................... 1 4 FIGURE 2‐4 ‐ Slide Level Lift Assembly and Installation Instructions .......... 1 5 FIGURE 3‐1 ‐ Spring Loaded Running Gear .................... 1 6 FIGURE 3‐2 ‐ Henke 8” Steel Wheel Assembly .................. 1 8 FIGURE 3‐3 ‐ Mushroom Shoe Assembly ..................... 1 9 FIGURE 3‐4 ‐ Pneumatic Running Gear ...................... 2 0 FIGURE 3‐5 ‐ Pneumatic Wheel Kit 5‐Lug Hub .................. 2 1 FIGURE 3‐6 ‐ Outer Tube & Yoke Assembly .................... 2 2 FIGURE 4‐1 ‐ Extension Spring Trip Assembly, 3‐Spring (EXT3&4).......... 2 4...
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Page 8 SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions.
Page 9 HENKE Snow Plows use ba lanced and matched system components for plows, carriers, and other components. These p arts are made and tested to HENKE specifications. Non-genuine or “will fit" parts do not consistently meet these specifications. The use of non-genu ine or “will fit” parts may reduce Snow Plow performance, void HENKE warranties, and present a safety hazard.
Page 10 SAFETY All Safety Sh ields, Guards and other Protective Safety devices sh ould be used and maintained in goo d working condition. All safety devices should be inspected carefully at least daily for missing or broken components. NEVER REMOVE PROTECTIVE SHIELDS AND GUARDS! NEVER MODIFY OR CUT PROTECTIVE SHIELDS OR GUARDS! When shields or guards are removed to access areas for maintenance, they must be replaced and be in good condition before operating.
Page 11 SAFETY Prolonged operation of the Snow Plow ma y cause operator boredom and/or fatigue affecting the safe operation of the Snow Plow and Truck or Power unit. It is recommended that the op erator take scheduled work breaks to help prevent these potentially impaired operating conditions.
Page 12 SAFETY Always wear a seat belt while driving the equipment during operation and transport. Serious injury or even death could result fr om falling from the operator’s station or from being involved in a collision. (SNPO-05) Start the engines only when seated and belted in th e operator’s seat. Operate the equipment controls only while properly seated with th e seat belt secur ed around you.
Page 13 SAFETY Unplowed snow, piled ice and debris, and snow drifts left behind the equipment might pose a driving hazard to vehicle traffic colliding with the debris or losing traction on the material. It is r ecommended to post warning signs alerting driver’s of th e equipment operation presence and the need to reduce vehicle speed.
Page 14 SAFETY Extreme caution should be used by th e operator when operating near passersby. Stop snow plowing if a passerby comes within 25 feet of the plow to prevent possible passerby injury or death from being struck by the equipment or from a thrown object. (SNPO-31) Under certain conditions, the Snow Plow is capable of propelling objects up to 75 feet.
Page 15 SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY INSTRUCTIONS AND PRACTICES Do not stand or allow bystander or coworkers between the attachment and the truck or powe r unit while ins talling or disconnecting the attachment. Ke ep hands and body clear of th e attachment and the attachment mounts.
Page 16 SAFETY MAINTENANCE AND SERVICE SAFETY INSTRUCTIONS AND PRACTICES Perform service, repairs and lubrication according to the maintenance section. Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued. Failure to properly service, repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death.
Page 17 SAFETY Never leave the Snow Plow unattended while the plow is in the raised position. Accidental operation of the lifting lever or a hydraulic failure may cause a sudden drop of the unit which could result in injury or death by crushing. If the plow must be raised for inspection or service securely block up and support the Plow to prevent it falling.
Page 18 SAFETY Do not operate this equipment with hydraulic oil or fu el leaking. Oil and fuel are expensive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene.
Page 19 SAFETY Transporting Safety Instructions and Practices Transport the Truck, Power Unit, and Snow Plow only at safe speeds. Serious accidents and injuries can result from driving this equipment at unsafe speeds. Become familiar with the driving characteristics of the equipment and how it han dles before operating or transporting on streets and highways.
Page 20 SAFETY Federal Laws and Regulations This section is inten ded to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
Page 21 Version 1.0, 12/15/09 TT-TUBE TABLE PLOW Kit Revision Notes: DECALS - TT - Tube Table.doc...
Page 22 Nylock Nut, 1/4-20 Instructions: Follow these instructions to position the above items to your Henke product for safety and professional appearance. Apply on clean surfaces only. They should be properly applied and kept in good condition. If a decal is worn out, torn, or otherwise defaced, call us for an immediate replacement at 1-913-682-9000, or 1-888-682-9010.
Page 23 1. Position 7331007, 7331005, and 7331004 at the TOP LEFT of the Moldboard as shown. 2. Position 7331011, 7331012, and 7331003 below the previous decals as shown. 3. Position 7330012, Henke Serial Tag on the Left Wing as shown. Center 7330012 on bottom angle.
Page 24 DECALS 4. Position 7331010 (Qty. 2) AND 7331006 (Qty. 2) as shown. 7331006 7331010 3/4" Minimum DECALS - TT - TUBE TABLE.DOC...
Page 25 DECALS 5. Position 7330014, Henke Logo in. CENTERED 3/4" DECALS - TT - TUBE TABLE.DOC...
Page 26 DECALS 6. Position 7300047 Manual Canister on the Angle Brace, Left of Center, Outboard of Trip Device when possible. 7331009 Outboard of Knuckle 7331009 Forward of Knuckle 7. Position 7331009 Left of External Compression Trip on Moldboard when visible. If not visible, place on Moldboard forward of upper ECT knuckle.
Page 27 REVERSIBLE PLOW SET UP AND OPERATION For new truck hitch installations, follow the mounting instructions to achieve the proper mount height, and resulting plow attaching height. (plow pin attaching height is approx. 14” for most plows, with the plow cutting edge resting on the ground.) For pinning or coupling plows to existing hitches, select the proper mounting hole height for parallel operation, and install the hitch pin to secure the plow to the hitch.
Page 28 IN SEASON MAINTENANCE Snow removal equipment must be cared for and maintained regularly. Daily or pre- route inspection and maintenance are necessary. Failure to do so may affect efficiency and safety. A visual inspection must be carried out after every 8 hours of operation. Look for damaged components, bends, cracked welds or hydraulic leaks.
Page 29 END OF SEASON SNOW PLOW MAINTENANCE GROUND ENGAGING COMPONENTS  Replace any broken cutting edges, unevenly or CUTTING EDGES & GUARDS: excessively worn cutting edges, and broken or worn wear guards.  Replace broken, worn, or missing running gear shoes, and any RUNNING GEAR: damaged adjuster leg components.
Page 30 FIGURE 2-1 – Tube Table Plow...
Page 31 TABLE 2-1 – Tube Table Plow, Parts List Item No. Qty. Part No. Description Call Henke Moldboard Weldment Varies, See Section 5 Trip Device Assembly 7040013 Flat Washer, 1" Hardened, SAE 7050003 Cotter Pin, 3/16 x 2 439-0036 Pin Assembly 7020162 Hex Capscrew, 5/8-11 x 3 GR.
Page 32 TABLE 2-2– Hydraulic Components Not Shown In Figure 2-1) Henke Hydraulic Kit # 7082014 Qty. Henke Part No. Description 7110601 Hose Assy., 1/2-2 x 38”, -8 JIC F e/e 7110748 Hose Assy., 1/2-2 x 19”, -8 JIC F e/e 7110661 Hose Assy., 1/2-2 x 60", -8 JIC F e/e...
Page 33: Figure 2-2 - Hydraulic Installation Instructions
FIGURE 2-2 – Hydraulic Installation Instructions (Most Items included in Henke Hydraulic Kit #7082014) (2) 7110601 - 38” Hose 2 PLCs: (2) 7020170 (2) 7110748 - Rod End Bolt - 19” Hose (2) 7030099 - Nylock Nut (1) 7020343 - Pivot Bolt...
Page 34 FIGURE 2-3 – Optional Cable Level Lift Assembly TABLE 2-3 – Optional Cable Level Lift Assembly, Parts List Item No. Qty. Part No. Description 139-1359 Cable lift Drum Assembly 1400-0238 Wire Rope, 1/2-6 x 25 IWRC, x120 1300-2460 Chain 7020082 Hex Capscrew, 3/4-10 x 3.5 GR.8 7020051 Hex Capscrew, 1/2-13 x 3.5 GR.5...
Page 35 Set chain lengths so that chains become tight exactly when lift arm reaches horizontal position. 1300-2802 Chain 3/8 X 48” (2) 7060001 Shackle 7/16 2-Ton Round Pin (2) FIGURE 4-2 – Basic Installation Procedure for Sliding Level Lift 1) Attach plow to hitch using Pin-On or Quick-Hitch connection. 2) Raise hitch lift cylinder until hitch lift arm is approximately 5 ̊...
Page 36: Figure 3-1 - Spring Loaded Running Gear
FIGURE 3-1 – Spring Loaded Running Gear TUBE_TABLE_PLOW_EFF_NOV09_TO_PRES_8400030_032.DOCX Page 16 of 32...
Page 37: Table 3-1 - Spring Loaded Running Gear, Parts List
TABLE 3-1 – Spring Loaded Running Gear, Parts List Item No. Qty. Part No. Description 199-0268 Spring Loaded Running Gear w/o Mount 7020060 Hex Capscrew, 5/8-11 x 2 GR. 8 Call for Part Running Gear Mounting Assembly Numbers (Installed as part of Pushframe) 7020067 Hex Capscrew, 5/8-11 x 6 GR.
Page 38 TABLE 3-2 – 8” Steel Wheel Assembly, Parts List FIGURE 3-2 – 8” Steel Wheel Assembly...
Page 39: Figure 3-3 - Mushroom Shoe Assembly
TABLE 3-3 – Mushroom Shoe Assembly, Parts List Item No. Qty. Part No. Description NOTE: 199‐0041 ACME Screw Assembly 7020117 Hex Capscrew, 3/8‐16 X 3.5 GR. 5 1. The parts list provides 199‐0019 Crank Assembly quantities for only one 7030006 Nylock Nut, 3/8‐16 running gear assembly. 199‐0376 Outer Tube Assembly Running gear assemblies 7020060 Hex Capscrew, 5/8‐11 X 2 GR. 8 are typically purchased in...
Page 40: Figure 3-4 - Pneumatic Running Gear
TABLE 3-4 – Pneumatic Running Gear, Parts List Item No. Qty. Part No. Description 7020117 Hex Capscrew, 3/8-16 X 3.5 GR. 5 199-0019 Running Gear Crank Assembly 7030006 Nylock Nut, 3/8-16 GR. 2 199-0041 ACME Screw Assembly 1990361 Outer Tube & Yoke Assembly 7020067 Hex Capscrew, 5/8-11 X 6 GR.
Page 41: Figure 3-5 - Pneumatic Wheel Kit 5-Lug Hub
TABLE 3-5 – Pneumatic Wheel Kit 5-Lug Hub, Parts List FIGURE 3-5 – Pneumatic Wheel Kit 5-Lug Hub...
Page 42: Figure 3-6 - Outer Tube & Yoke Assembly
TABLE 3-6 – Outer Tube & Yoke Assembly, Parts List Item No. Qty. Part No. Description 199-0062 Yoke Assembly 7050029 Roll Pin, 3/8 X 3.5 7020120 Hex Capscrew, ½-13 X 1.5 GR.5 7030009 Nut, ½-13 GR.8 1900-0075 Damper Pad 7090111 Grease Fitting Straight, ½-28 199-0360 Outer Tube Assembly...
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Page 44 TABLE 4-1 – Extension Spring Trip Assembly, 3-Spring, Parts List FIGURE 4-1 – Extension Spring Trip Assembly, 3-Spring (EST)
Page 45: Figure 4-2 - External Compression Trip Assembly (Ect)
TABLE 4-2 – External Compression Trip Assembly, Tube Table Plow, Parts List Item No. Qty. Part No. Description 7040013 Flat Washer, 1" Hardened, SAE 439-0094 Ect,Tube Table Inner Assembly 7050003 Cotter Pin, 3/16 X 2.0 7050098 Clevis Pin, 1" X .04 7070096 Spring, ECT, Tube Table 439-0095...
Page 46: Figure 5-1 - Universal Quick Hitch (Uqh)
TABLE 5-1 – Universal Quick Hitch (UQH), Part List Description Item No. Qty. Part No. 389-0117 UQH Plow Portion Weldment 1400-0426 Lever Left 1400-0427 Lever Right 1400-0552 Latch Adjuster 7020060 Hex Capscrew, 5/8-11 X 2.00 GR. 8 7030084 Toplock Nut, 5/8-11 GR. C 7040006 Flat Washer, 5/8 Hardened, SAE Hair Pin, .125 X 2.65...
Page 47: Figure 5-2 Swivel Plates & Plow Hitches
FIGURE 5-2 SWIVEL PLATES & PLOW HITCHES Many different types of swivel plates and plow hitches are available. Samplings are shown below. Please call Henke Manufacturing for part numbers. Swivel Plates with Standard Ears Swivel Plates with Long Ears Quick-Link Style Swivel Plate Arrowhead Style Plow Portion Please see Figure 6-1 for UQH Plow Portion.
Page 48: Table 6-1 - Cutting Edges
6. Henke's rubber cutting edges feature a minimum tensile strength of 2000 psi and a maximum DIN rating of 150, and last much longer in service than lower quality rubber cutting edges available from some other suppliers.
Page 49: Table 6-2 - Cutting Edge Hardware
TABLE 6-2 - Cutting Edge Hardware TYPE LENGTH PART NO. USES/NOTES 2” 7150001 2 ½” 7150003 3” 7150002 FOR STANDARD CUTTING 3 ½” 7150103 PLOWBOLTS EDGES AND WEAR 4” 7150105 5/8-11 GRADE 8 GUARDS 4 ½” 7150106 5” 7150108 7150107 6”...
Page 50: Table 6-3 - Henke Curb Guards
TABLE 6-3 - Henke Curb Guards & Wear Guards Wrap-Around Curb Guards, Steel 7150122 6”, Left 7150121 6”, Right 7150117 8”, Reversible Wrap-Around Curb Guards, Chrome-Carbide Weld Deposit on Wrap-Around Corner 7150125 6”, Left 7150126 6”, Right 7150115 8”, Left 7150118 8”, Right...
Page 51 Warranty claims must be filled within 30 days of repair work during the one year warranty period and will be honored only if the completed warranty registration form has been returned. Henke reserves the right to require proof of purchase of original Henke replacement parts.
Page 52 These may be necessary for a proper repair recommendation and procedure. Henke will respond with a written labor hour allowance for Henke participation on a faxed claim form and will ship any required replacement parts. If necessary, a repair procedure will be included on the claim form.

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