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KRO - 3000
AUGUST 2006
Prepared for:
WashTec Australia
1, 33 Maddox Street
Alexandria NSW 2015
Sydney, Australia
Prepared by:
Chatoyer Holdings Pty. Ltd.
ABN: 99 080 301 515
www.chatoyer.com.au
BRISBANE OFFICE
14 Parkview Street
Milton QLD 4064
PO Box 2156 Milton QLD 4064
Tel: (07) 3367.3866
Fax: (07) 3367 2886
brisbane@chatoyer.com.au

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Summary of Contents for Chatoyer KRO - 3000

  • Page 1 KRO - 3000 AUGUST 2006 Prepared for: WashTec Australia 1, 33 Maddox Street Alexandria NSW 2015 Sydney, Australia Prepared by: Chatoyer Holdings Pty. Ltd. ABN: 99 080 301 515 www.chatoyer.com.au BRISBANE OFFICE 14 Parkview Street Milton QLD 4064 PO Box 2156 Milton QLD 4064 Tel: (07) 3367.3866...
  • Page 3: Table Of Contents

    Operation Manual KRO3000 Rev 2 Table of Contents 1.0 Principles of Reverse Osmosis 2.0 Pre Treatment 3.0 System Configuration 3.1 KRO3000 3.2 Pre Treatment 4.0 Process Description and System Components 4.1 General Process 4.2 System Components 4.2.1 Water Softener 4.2.2 Carbon Filter and Cartridge Filters 4.2.3 High Pressure Pump 4.2.4 RO Membrane Housing 4.2.5 RO Membrane...
  • Page 4: Principles Of Reverse Osmosis

    Operation Manual KRO3000 Rev 2 Please read this operating manual prior to use and store in a safe place for referral at a later date. 1.0 Principles of Reverse Osmosis The heart of the system is a semi-permeable membrane that will allow small molecules to pass through, such as water (H O) and reject larger molecules such as sodium Chloride (NaCl).
  • Page 5: System Configuration

    Operation Manual KRO3000 Rev 2 Table 2.- KRO Models Item Model 800GPD 1500GPD 3000GPD 6000GPD Minimum Feed Flow Capacity 270 LPH 500 LPH 1000LPH 2000LPH Minimum Feed Pressure 280 kPa Water Temperature 5 45 °C 6.5 – 9 Total Hardness Nominally 17ppm as CaCO Turbidity <...
  • Page 6: Process Description And System Components

    Operation Manual KRO3000 Rev 2 4.0 Process Description and System Components 4.1 General Process This is to be read in conjunction with the General Arrangement drawing (Figure 1). The raw water is pre treated before entering the KRO3000. The first stage of pre treatment is a water softener which eliminates hardness to prevent scaling problems.
  • Page 7: Carbon Filter And Cartridge Filters

    Operation Manual KRO3000 Rev 2 Caution: THE SALT USED FOR REGENERATION OF THE WATER SOFTENER MUST BE “CROWN HG WATER SOFTENER SALT”. NO OTHER SALT CAN BE USE FOR REGENERATION. 4.2.2 Carbon Filter & Cartridge Filters The carbon filter is designed to remove the chlorine from the water. Cartridge filters are designed to remove suspended material greater than 5-Micron @ 1-Micron prior to the pre treated water flows into the membrane.
  • Page 8: Recycle Control Valve

    Operation Manual KRO3000 Rev 2 4.2.8 Recycle Control Valve The main function of the recycle valve is to adjust the flow from the membrane brine port to the booster pump suction. Adjust the recycle valve to attain the correct recovery rate and systems pressure in conjunction with the reject valve.
  • Page 9: Description Of Operation

    Operation Manual KRO3000 Rev 2 5.4 The influent water temperature must be between 5 and 45°C. 5.5 Permeate and reject lines must be no smaller than the unit outlet size. In the event of long pipe runs, increasing the pipe size diameter may be necessary. Ask for our suppliers engineer to consult on any item above that may be of concern.
  • Page 10: Shutting Down The Unit

    Operation Manual KRO3000 Rev 2 6.2 Shutting Down the Unit 6.2.1 Normally the unit will stop when the permeate tank if full. However, should the unit be required to be stopped manually depress the RO PUMP button. 6.2.2 If the unit is not to be used for a period longer than 48 hours please consult your supplier for advice regarding preservation of the membrane (membrane fouling will occur if the unit is idle for long periods).
  • Page 11: Trouble Shooting

    Operation Manual KRO3000 Rev 2 8.0 Trouble Shooting Table 3.- Trouble Shooting Symptoms Cause Remedies Unit will not start • • No power Check power supply • • Insufficient Water Check inlet valve is Pressure open/ and Check solenoid valve is operational/Check cartridge filter •...
  • Page 12: Servicing

    Operation Manual KRO3000 Rev 2 9.0 Servicing Table 4 shows the basic steps maintenance personnel should follow when servicing a KRO3000 unit. This will allow them to identify if the unit is operating correctly. Table 4.- Servicing KRO3000 Steps 1. Check pressure and flow rates against values in table 5. 2.
  • Page 13: Appendices

    Operation Manual KRO3000 Rev 2 Appendices...
  • Page 14: Appendix I - General Arrangement

    Operation Manual KRO3000 Rev 2 Appendix I...
  • Page 15: Appendix Ii - Electrical Diagram

    Operation Manual KRO3000 Rev 2 Appendix II...
  • Page 16: Appendix Iii - Performa Softener Manual

    Operation Manual KRO3000 Rev 2 Appendix III...
  • Page 17 ® Autotrol Performa Cv ™ Softener/Filter Water Control System Installation, Operation and Maintenance Manual This system installed by:...
  • Page 18 1.0 Performa Cv System 1.1 Specifications 1.1.1 Performa Cv Softener Flow Rates (Valve Only) Service @ 15 psi (1.03 bar) ............25.0 gpm (5.7 m Backwash (Softener) @ 25 psi (1.72 bar) drop .
  • Page 19 1.1.2 Performa Cv Filter Specifications Flow Rates (Valve Only) Service @ 15 psi (1.03 bar) drop ..........25.0 gpm (5.7 m Backwash (Filter) @ 25 psi (1.72 bar) drop.
  • Page 20 1.2 Installation Not in Bypass In Bypass All plumbing and electrical connections must conform to local codes. Inspect unit carefully for carrier shortage or shipping damage. Location Selection 1. The distance between the unit and a drain should be as short as possible. 2.
  • Page 21 4. Where the drain line is elevated but empties into a drain below the level of the control valve, form a 7-inch (18-cm) loop at the far end of the line so that the bottom of the loop is level with the drain line Overflow Fitting Installed connection.
  • Page 22 2.0 Programming and Application Note: If a beep sounds, the new setting is not accepted because it was outside the allowable range. The old This section covers all aspects of programming the 962 value will be displayed. control. Day of Week/Time of Day Note that some parameters have a single unit of measure option such as the Rinse Time which is only Press the SET button.
  • Page 23 Salt Amount Capacity Salt Amount is the next value displayed. The default Capacity is the next value displayed and is expressed value for Salt Amount is 6 pounds (2.7 kilograms) of in kilograins (kilograms). Refer to Table 2.2 for the salt;...
  • Page 24 Table 2.2 - Programming Performa Cv 962TC Electronic Time Clock Softener Recommended Range of Minimum Units of Parameter Description Program Notes Values Increment Measure Value (1-7) Range depends on value selected 1:00-12:59 for P13. For day of week SUN=1, Day of Week and AM or PM (1 day) Current Day and...

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