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Table of Contents
Summary of Contents for VECTECH ET9484E
- Page 1 VECTECH ET9484E TWXBCB79&80 4-Axis Desktop Soldering Robot Instruction Manual...
- Page 2 Thank you very much for purchasing this Robot. This operation manual describes the features and operation of the robot. The detailed description about the teaching and processing may refer to the operation manual of the “Teach Pendant”. Before using, read the manual thoroughly for proper use of the robot. Store the manual in a safe easily accessible place for future reference.
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Page 3: Table Of Contents
Contents Ⅰ.Safety Instruction ........................ 5 1.1 Safety symbol ......................5 1.2 Unpacking and inspection ................... 7 Ⅱ.Introduction ......................... 9 2.2 Technical Data ......................10 2.3 Part description ......................11 2.4 Dimension ......................... 12 Ⅲ.Connection ......................... 13 3.1 Connection ....................... 13 3.2 I/O Socket Instruction ..................... - Page 4 5.3.1 Loop menu ..................... 36 5.3.2 S-point menu ....................37 5.3.3 Temperature calibration menu ................ 37 Ⅵ.Troubleshooting and maintenance..................38 6.1 Troubleshooting ......................38 6.2 Daily check and maintenance ..................40 6.2.1 Cooling fan maintenance ................42 6.2.2 Maintenance of emergency stop button ............42 6.2.3 Maintenance of robot movement mechanism ..........
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Page 5: Ⅰ.safety Instruction
Ⅰ.Safety Instruction 1.1 Safety symbol Serious warning The product poses a risk of electric shock. Only authorized person can change settings. Push the red emergency switch for power off in an emergency situation. Forbid working while the power wire was damaged. ... - Page 6 Warning Do not move the movements by hands to avoid damaging the robot. Do not touch the moving parts in your work, or you may damage the machine or accident. During the operation of the machine, please do not put your hand into the device, which may cause the user to get injured or cause substantial damage to the object involved.
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Page 7: Unpacking And Inspection
Please use robot within the standard requirements (such as voltage, air pressure, power frequency) as stated in the specification. Make sure the air source is clean and dry. Suggest the air pressure is less than 0.7Mpa. Attention ... - Page 8 Power cord Manual Manual instructions Tin slag box 9026GP Key box 8031A Check the machine carefully, if you have any problem, please contact manufacturer immediately!
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Page 9: Ⅱ.introduction
Ⅱ.Introduction The robot is high-precision automatic soldering equipment with four shafting. The system provides users with convenient programming instruction, larger storage space, fast processing speed, rich parameter setting and effective flow control, which can improve production capacity. According to actual production requirement, on the premise of meet the motion performance index, the optimization design was carried out on the product structure, to meet the requirements of flexible. -
Page 10: Technical Data
2.2 Technical Data Model VECTECH ET9484E-TWXBCB79&80 Input power 100V-240VAC 50/60HZ Power consumption 250W Number of controllable axis 4Axis X axis (mm) Y axis (mm) Axis movement range (max) Z axis (mm) R axis (°) X (mm/s) 0.1～800 Y (mm/s) 0.1～800... -
Page 11: Part Description
2.3 Part description Item Part Name Item Part Name Z Axis stepper motor + lead Emergency stop button screw R Axis stepper motor + Operation panel synchronous belt Y Axis hybrid servo motor + Soldering iron synchronous belt Soldering tip Heating controller X Axis stepper motor + synchronous Teach pendant... -
Page 12: Dimension
2.4 Dimension Front view Left view Top view Unit：mm... -
Page 13: Ⅲ.connection
Ⅲ.Connection 3.1 Connection 6 7 8 10 11 1. Power switch: it’s a power connecting or disconnecting device. 2. Power inlet module: connect 110V/220V AC power cord to power inlet module. 3. ESD Port 4. Power socket: it’s 220V AC power supply. 5. -
Page 14: I/O Socket Instruction
3.2 I/O Socket Instruction 3.2.1 Circuit Instruction of I/O Socket 3.2.2 4-pin Socket instruction 4-pin socket is connected to key box, pin’s functions refer to following table. 4-pin socket Pin NO. Pin Name Function It’s used to connect to 4P-1 Min4 “START/STOP”... -
Page 15: 5-Pin Socket Instruction
It’s used to connect to “ORG” 4P-3 Min1 operation button. It’s used to connect to emergency 4P-4 Min2 stop operation button. NOTE: * If the customers need special function, the input and output signal can be set again. 3.2.3 5-pin Socket instruction 5-pin socket is reserved socket, pin’s functions refer to following table. -
Page 16: 7-Pin Socket Instruction
“24V” Power supply 5P-1 “0V” Power supply 5P-2 5P-3 Min 3 Connect to light curtain 5P-4 No connection 5P-5 No connection NOTE: * If the customers need special function, the input and output signal can be set again. 3.2.4 7-pin Socket Instruction 7-pin socket is connected to heating controller, pin’s functions refer to following table. -
Page 17: Pins Instruction Of Db37
3.3.1 Pins Instruction of DB37 (socket of DB37) Corresponding I/O Corresponding I/O Pin’s port Pin’s port interface of DB37 interface of DB37 Eout8 Ein8 Eout7 Ein7 Eout6 Ein6 Eout5 Ein5 Eout4 Ein4 Eout3 Ein3 Eout2 Ein2 Eout1 Ein1 Ein16 Eout16 Ein15 Eout15 Ein14... -
Page 18: Circuit Instruction Of Db37
3.3.2 Circuit Instruction of DB37 Connection of DB37 plug... -
Page 19: Instruction About Db9 Socket
3.4 Instruction about DB9 socket 3.4.1 Pins Instruction of DB9 Item Pins Function Item Pins Function 9P-1 No connection 9P-6 No connection 9P-2 9P-7 TX(transmitter signal ) 2-485A 9P-3 9P-8 RX(receiver signal) 2-485B 9P-4 9P-9 No connection No connection 9P-5 GND(power supply “0V”) 3.5 Instruction of Input &... -
Page 20: Io Function Definition
Eout6 Green light/light house Yellow light/light house Eout7 Red light/light house Eout8 Ein12 Wire block alarm signal Expansion input port Ein13 Wire lack alarm signal Ein14 Temperature alarm signal Min1 Reset button signal Main input port Min2 Emergency stop button signal Min4 Left start/pause button signal Mout1... - Page 21 --, Origin BTN, Stop BTN，Start BTN , Foot BTN，safe flag-1, safe flag-2, Lack Ein1 fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS, pressure flag，shortcut 5. --, Origin BTN, Stop BTN，Start BTN , Foot BTN，safe flag-1, safe flag-2, Lack Ein2 fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS, pressure flag，shortcut 6...
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Page 22: Io Function Instruction
--, Origin BTN, Stop BTN, Start BTN, Foot BTN, safe flag-1, safe flag-2, Ein15 Shortcut 266, Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS, pressure flag --, Origin BTN, Stop BTN, Start BTN, Foot BTN, safe flag-1, safe flag-2, Ein16 Shortcut 267, Lack fault, Block fault, Temp fault, Temp\Feed fault, Upper CS, Nether CS, pressure flag... - Page 23 Input the reset signal into the unit by corresponding signal pin, and the Origin BTN unit will run the reset (ORG) operation. Input the stop signal into the unit by corresponding signal pin, and the Stop BTN unit stops the current operation. Input the start signal into the unit by corresponding signal pin, and the Start BTN unit starts to work or pauses the current work.
- Page 24 It is effective only for the soldering robot and only when connecting with “9036 tip calibration device”. “Adj X-Limit” is corresponding to the “Ein09”. Input the signal by “Ein09” to calibrate the X-axis of tip. “Adj Adj X-Limit Y-Limit” is corresponding to the “Ein10”. Input the signal by “Ein10” to Adj Y-Limit calibrate the Y-axis of tip.
- Page 25 After t finishing the process, the output is keeping in conducting state Work End flag 200ms, or else not. Once the unit comes to run the cylinder process, the output is in Cylinder conducting state, control cylinder motion, or else not. Once the unit comes to run the clean process, the output is in Clean output conducting state, do the clean (blowing or revolving brush), or else not.
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Page 26: Ⅳ. Commissioning
Ⅳ. Commissioning 4.1 Debug steps 4.1.1 Security check before operation Inspect the line and do NOT power on if line was damaged or wet. Please invite the professional when the device needs maintenance. Caution: High voltage, prevent electric shock. User must inspect current and pneumatic station after installment or before first time using. Inspect if the power supply is standard requirements or not. - Page 27 Press Press 2. Setting ●Solder &Type The Solder must be selected closed mode by pressing SHIF button. Ensure that the Type data agrees with the information on the nameplate of the wire feeder device. Wire feeder device type: Type Figure Type Figure 371L...
- Page 28 1): Preset soldering tip temperature, as following process: 2): Measure the tip temperature process ● Tool: QUICK 191AD ● Process: a) Before measuring, clean the tip thoroughly. b) Wet the tip with fresh solder then lay the tip on the measuring point with the correct method as the following figure 1.
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Page 29: Operation Of First Time (With Heating Controller)
Step3: Teaching Program Program a graphic with teach pendant. Refer to the instruction manual of the teach pendant. Step4: Download & Process Download: please refer to instruction manual of the teaching pendant “Teaching File Download”. Process: please refer to instruction manual of the teaching pendant “File Processing”. 4.1.3 Operation of First Time (with heating controller) If using the unit for the first time, user should test the basic functionalities at first. - Page 30 by teach pendant. Details are as follow: 1) Press2to enter File List menu. 2) Press F1to create a new file. 3) Press F2 to edit the new file, 4) Press ENT to save it, see follow picture. 5) Press F2 to enter Name 2 menu. 6) Press F2 File Edit to enter “Y axis select ”...
- Page 31 - -D e f a u l t 1 1 / 2 Parameters 1 S T H e i g h t : 000mm 1 S T F e e d : 000mm 1 S T D e l a y : 000ms 2 N D F e e d : 000mm 2 N D D e l a y : 000ms...
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Page 32: Interrupt And Continue
4.2 Interrupt and continue 1. Function: For an interrupted processing file, it can continue to work at the next point of the interrupted point after troubleshooting. 2. The manner of continue the interrupted work: after troubleshooting, press the “START” button and keep more than 2s not loosen, the robot will continue to work from the interrupted point. - Page 33 Press PAUSE BTN A/B/C/D Stop immediately Lack soldering alarm* A/B/C/D Stop immediately Block soldering alarm* A/B/C/D Stop immediately Temperature alarm* A/B/C/D Stop immediately Caution： If it was interrupted by emergency stop, you can continue after dismiss the emergency stop and reset ...
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Page 34: Ⅴ. Operation Panel
Ⅴ. Operation panel 5.1 Introduction ① ② ① Display area Display temperature\communication\version information. ② Operation button Operation button functions list: Operation Button Functional Description 1. Direction Button 2. Manual control shift (X,Y,Z,R Axis) movement 1. Cylinder switch 2. “FA↑” cylinder ON button, “FA↓” cylinder OFF button 、... -
Page 35: Main Menu (With Teach Pendant)
Operation Button Functional Description Reset button In the off-line status, press this button to enter into Loop menu. Start point button 1.Back button 2. Press this button to return main menu, and the parameter will not save. Feeding wire button Return wire button Heating controller switch (Built-in heating controller is effective ) 5.2 Main menu (with teach pendant) -
Page 36: Loop Menu
② ① ③ ④ ⑤ ① The current work process file name. Press button to change the file. ② State. Show machine current state. ③ Temperature Show tip current temperature. Press button to display the temperature information. ④ Run times Display machine operation totalizer. -
Page 37: S-Point Menu
5.3.2 S-point menu ① ③ ② Press button to enter into Home calibration menu. ① Speed smbol Press the SHIF button to select Low/High/Middle speed. ② Display area Display the current position of the soldering tip. ③ Jog mode All axis can be moved manually by clicking 5.3.3 Temperature calibration menu Press SHIF button for 3s to enter into the temperature calibration menu. -
Page 38: Ⅵ.troubleshooting And Maintenance
Ⅵ.Troubleshooting and maintenance 6.1 Troubleshooting Item Troubleshooting Reason Measure Please check if the emergency Dismiss the emergency BTN and The unit can’t reset. BTN was pressed or not. press the ORG BTN. If the unit’s accurate decreased, The Z axis unit reduce the speed and it will be movement wasn’t... - Page 39 Item Troubleshooting Reason Measure high temperature of the The chain guide wheel falls Change guide wheel. motor, power off or breaks. input. Because of the long time force operation, the drive shaft and Drive shaft of motor Remove the drive shaft and weld the base screw loose, creating fracture.
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Page 40: Daily Check And Maintenance
Item Troubleshooting Reason Measure back and forth. 1. The belts loosen. 1. Adjust the motor’s place for The belts slipped. 2. There is some lubricating tightening the belt. oil on the belts. 2. Clean the lubricating oil. The sliding block 1. - Page 41 6) Check if zero position of each axis is correct. 7) Test the movement and communication performance of soldering robot. 8) Check if the emergency button can be pushed and unscrewed normally. 9) Clean the working environment of soldering robot. 10) Check if the external screws of the soldering robot are screwed well.
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Page 42: Cooling Fan Maintenance
of the grease "maintenance of ball screw" and "linear guide rail". Inspecting with power on Items Position Daily Monthly 3 months 6 months 12 months Inspecting the working √ Every axle area. Shake tenderly External √ √ check whether lines are cable break. -
Page 43: Maintenance Of Robot Movement Mechanism
When pressed, the emergency stop button locks in and therefore remains active. The current operating mode is stopped immediately, all movements are stopped; fault and error message appears; the machine cannot be restarted as the button locks in when pressed and thus remains active. -
Page 44: Oil-Water Separator Maintenance
10~15mm. Finally it is fixed. Check the straightness, perpendicularity and operating accuracy of the guide regularly every quarter. If abnormal, it should be adjusted in time Replace the worn component. The maintenance of the electrical part is mainly to check the connection of the conductor. Check whether the pins of each plug are crooked, whether the wires are broken and the welding falls off Clean the internal dust of the electric control cabinet carefully and check whether the connection is loose, whether the appearance of the components appears abnormal, and whether the switch and... -
Page 45: Maintenance Of Ball Screw
Allow the slider to move back and forth, allowing the inner steel to roll completely. Repeat ①&②, inspect whether grease adhere to the end of track. 6.2.6 Maintenance of ball screw Inject grease with grease gun by many times. Roll the screw spindle half-turn after injecting one time (Inject 0.7cc each time). -
Page 46: Prolong The Lifetime Of Soldering Tip
long time continuous using). Under high temperature, the solder in tip will produce oxide, which will damage its heat conduction. Turn off the heating controller when not use. 6.2.9 Prolong the lifetime of soldering tip Coat the soldering tip with solder to prevent oxide. Set the temperature as per application but as low as possible.