DIVIGRAPH VP2000 Series User Manual

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DIVIGRAPH

EVR-VPXDOC-0036

VP Series 2000 User Guide

Rev 2.4.1

September 2021

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Summary of Contents for DIVIGRAPH VP2000 Series

Page 2 All Rights Reserved The information contained in this document is the property of Divigraph and its affiliates; and is subject to change without prior notice. It is being supplied as a service to our customers and may not be altered or its content repackaged without the express written consent of Divigraph.
Page 3: Table Of Contents
System 1 Installation and Configuration ..................... 29 Mount Devices ..........................30 Verification ............................33 Verify Network Connectivity ......................33 Validate Device Data.......................... 35 Modbus Settings ..........................38 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved Rev 2.4.1 September 2021...
Page 4 Clean and Inspect Devices........................42 Update Device Firmware ........................47 Update Radio Firmware ........................53 Troubleshooting VP Series 2000 Devices .................... 54 Harden the System ..........................54 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved Rev 2.4.1 September 2021...
Page 5: General Safety
Receiving Inspection Visually inspect the product for obvious shipping damage. If you detect shipping damage, file a claim with the carrier and submit a copy to Divigraph. Include all model numbers and serial numbers with the claim. Handling and Storing Considerations Proper handling of components, best practices for system installation, and diligent inspection procedures for the system will prolong the service life of the system.
Page 6 Lithium batteries typically last up to five years. Use the VP Series 2000 configuration software or network vendor application to monitor battery performance and replace batteries as needed. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 7: Safe Disposal
No person, firm, corporation, association, or agency shall dispose of the product in a way that is in violation of any applicable international, federal, state, or local regulations. Divigraph is not responsible for product disposal at the end of its useful life. Visit www.weeerohsinfo.com for recycling information.
Page 8: Hardware
VP Series2000 Datasheet (20DD1974) et VP Series Warnings, Special Conditions and Additional Information (DSDVP001) disponibles auprès du Divigraph. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 9: Description
ISA100 network. Although a VP Series 2000 ISA100 device can route up to 8 devices, we recommend no more than three. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 10: System Components Required
• Torque wrench with ¼ inch drive, capable of tightening devices in the 5-7 Nm range (44 to 62 in-lb). (Not provided by Divigraph.) An installation kit is available from Divigraph. The installation kit can be ordered with or without a USB NFC reader. Contact Divigraph for ordering information.
Page 11: Network Requirements
WirelessHART Network Requirements Manufacturer Gateway Access Point Emerson‡ Wireless 1410/1420 Gateway ‡ Emerson gateway with firmware 4.7.84 or later is required. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 12: Network Design
However, the radio transmission is strongest above and around the device, and weakest below it. Generally, if you mount a device horizontally, we recommend aligning it with the X-axis horizontal and Y- axis vertical. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 13: Consider Battery Life
A star topology is the most efficient method for building an ISA100 network. It is suitable for smaller areas where all devices can directly communicate with a backbone router or an access point. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 14: Plan Device Placement
Refer to your network hardware vendor documentation for the maximum number of devices supported. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 15 VP Series 2000 devices to test your plan. Use temporary magnetic mounting adapters to test device placement. To obtain optimal results, carefully plan your network. For complete information, see your network infrastructure documentation. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 16: Installation And Configuration
Apply a slight radial force and push upward until the e-module is separated from the case. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 17 7. Use the battery installation tool to tighten the battery retaining ring. Hand-tighten the ring until it contacts the battery, then torque to 5 N-m (44 in-lb). Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 18 13. Verify that the device is properly sealed - there should not be any gap between the e-module retaining ring and the case. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 19: Configure Network
Depending on the number of devices and their current sleep state, provisioning may take up to several hours. If a device fails to join the network, see the "Reboot the Device" section. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 20 20 min to 120 min 5 min 120 min to 10 hours 15 min 10 hours to 48 hours 30 min > 48 hours 60 min Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 21 9. Click on “Provision Sensor”. Provision Using a Divigraph ISA100 Gateway The Divigraph NG1120 ISA100 gateway does not currently support OTA provisioning. Use the configuration software and a USB NFC reader to provision VP Series 2000 devices using the network ID and join key assigned for a Divigraph ISA100 gateway.
Page 22 Capability File Name Device NR1210 Repeater VP2010 Single Axis VP2030 Tri-Axis c. Click “Open”. The CF file is displayed in the “CF File” field. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 23 12. Click the check box next to each device you need to restart. Click “Start Download”. Restarting a device may take one to five minutes. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 24 5. Select the devices desired and choose “Start Provisioning”. 6. Wait for all devices to be provisioned and display in the “Operating Network List”. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 25 Use the configuration software and an NFC reader to provision VP Series 2000 devices using the assigned network ID and join key for an Emerson WirelessHART gateway. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 26 USB NFC reader to place the device into a deep sleep state. Unprovision Using a Divigraph ISA100 Gateway VP Series 2000 devices can be unprovisioned from a Divigraph ISA100 gateway using the device reset to factory default option. ! Note When unprovisioning a device using this method, the device will have to be re-provisioned using the configuration software and a USB NFC reader.
Page 27: Reboot The Device
5. Verify that the senor has been successfully read by checking that all fields have been updated and the NFC status is “Ready” in the tab footer. 6. Expand “Maintenance > Power Control”. 7. Click “Reboot” to restart the device. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 28: Configure Devices
View, modify, save, and apply saved or default settings to multiple sensors over the network. Most often used with customer defined configuration templates. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 29 2. Either double-click on a gateway or select the “Network Manager > Sensors” tab to display all provisioned VP Series 2000 devices and their status. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 30 3. The preset configuration is displayed in the “Configuration Manager > Preset Configuration” tab. 4. Modify configuration options as needed. When complete, click “Save Preset” to display the “Save As” dialog box. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 31 Devices require a “Restart” or “Restart as Provisioned” to publish data for the following: • After applying a preset configuration. • When changes to the unit / sub-unit configuration are made using a Divigraph ISA100 gateway. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 32: System 1 Installation And Configuration
12. Configure System 1 data collection and analysis. We recommend making a backup of your System 1 configuration before upgrading or updating System 1 or the Ranger Pro plugin. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 33: Mount Devices
If you are mounting a tri-axial VP Series 2000 device, it can be difficult to align the device to the axis of the machine being monitored. We recommend you use the tri-axial alignment studs available as spare mounting adapters. Also see "About Using Adhesives". Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 34 ! Note The mounting point hole and thread depth should be sufficient for the mounting stud to be seated against the prepared mounting surface. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 35 For all other mounts, tighten the device to 6-7 Nm (53 to 62 in lb). 4. (Optional) Secure the device by passing a 1mm (.04 inch) lanyard (not provided by Divigraph) through the fall protection hole in the base. Secure the lanyard to a suitable retaining point.
Page 36: Verification
If possible, improve the device's radio frequency communication by relocating it or reorienting the device's axis or orientation relative to the access point or router. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 37 Signal strength (RSSI) must be above -85 dBm, and preferably above -78 dBm. • For ISA 100 networks the packet error rate (PER) should be less than 50%, and preferably less than 20%. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 38: Validate Device Data
• Divigraph ISA100 Gateway device manager - in the user interface, verify that the publication status indicator (icon) is coloured and the measurements are displayed in the “Readings” section. Honeywell OneWireless gateway device manager - verify the measurements are displayed in the •...
Page 39 X: 5 1000 Lines Default Spectrum (Z axis only) (default: g) Y: 5 FFT Points: (Peak only Z: 5 1600 sub-units) Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 40 Set overall measurements to be taken at the shortest allowed interval (10 minutes). o Set dynamic measurements to be taken at the shortest allowed interval (6 hours). Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 41: Modbus Settings
CH01_AI: Tagname.Temperature.PV CH02_AI: Tagname.Z-Axis-Accel.PV • CH03_AI: Tagname.Z-Axis-Vel.PV • CH04_AI: Tagname.Z-Axis-PkDemod.PV • CH05_AI: Tagname.Y-Axis-Accel.PV • CH06_AI: Tagname.Y-Axis-Vel.PV • CH07_AI: Tagname.X-Axis-Accel.PV • CH08_AI: Tagname.X-Axis-Vel.PV • Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 42 [4] - NOT USED - 250 o [5] - NOT USED - 250 o [6] - NOT USED - 250 o [7] - NOT USED – 250 Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 43: Maintenance
A new battery displays 75%. 100% is only used for line powered devices. There are three battery states: • 75 to 100%: High • 25-75%: Medium 25%: Low • Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 44 • > 1368 days - 75%: High • 456 > 1368 days - 50%: Medium • < 456 days - 25%: Low Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 45: Clean And Inspect Devices
The device can boot but is unable to start the application firmware. Running Use the VP Series 2000 configuration software firmware manager to upgrade the firmware. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 46 Vibration Max X, Y, Z If the sensor vibration values have been read successfully the maximum overall vibration recorded for each axis is displayed. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 47 Before removing the battery with the battery installation tool, look for signs of battery leakage. ! CAUTION CORROSIVE CHEMICAL HAZARD If a battery has leaked, do not touch the corrosive electrolyte. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 48 VP Series 2000 devices use different size O-rings on the sensor body and e-module. Proper installation and lubrication are required to maintain the IP rating and to prevent leaks. E-module - 34x1mm • Device case - 35x1mm • Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 49 After closing the device, it should be ready to join the configured network. If after several hours it fails to join the network, reboot the device. See the "Reboot the Device" section. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 50: Update Device Firmware
EVR-VPXDOC-0036 VP Series 2000 User Guide Update Device Firmware You may on rare occasions need to update the device firmware available upon request from Divigraph technical support. ! Note As you update the firmware, monitoring may be interrupted. When the firmware update is complete, the VP Series 2000 device restarts.
Page 51 Incorrect device firmware updates may lead to undesired system behaviour such as • decommissioned and duplicated devices, connection errors, data loss or corruption of the System 1 database. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 52 7. If the firmware is compatible and the device is ready, you will be able to click on “Upgrade” to update the firmware. 8. The update progress will be displayed in the “Software > Firmware Version” section of the “NFC Manager” tab. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 53 After you update the device firmware, you must apply the correct capability file (CF) to each VP Series 2000 device. Request the DD files containing the capability files from Divigraph. Refer to the “Provision using a Yokogawa Gateway” section for more information to apply a CF.
Page 54 Allow the device to rejoin. 9. Once loaded, the correct device descriptor (DD) file is applied to each device by the WDM. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 55 Upgrade”. Cancellation progress will be indicated in orange with the text “Cancel Requested” and the completion status can be cleared by right-clicking on the “Firmware Version” and selecting “Clear Firmware Upgrade Status”. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 56: Update Radio Firmware
In the tools ribbon, choose “Radio”. Otherwise the steps are entirely the same. Refer to the “Update Device Firmware Using a Honeywell ISA100 Gateway” section for details. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...
Page 57: Troubleshooting Vp Series 2000 Devices
Only install VP Series 2000 configuration software on computers dedicated to that purpose and • maintain appropriate physical security of those computers. • When you complete provisioning on a Honeywell Gateway, verify that Over-The-Air-Provisioning is disabled. Rev 2.4.1 Proprietary & Confidential – Copyright © 2020 Divigraph (Pty) Ltd. All Rights Reserved September 2021...

This manual is also suitable for:

Vp2000-01 Vp2000-02-01 Vp2030 isa100.11a Vp2010 isa100.11a Nr1210 isa100.11a