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Summary of Contents for BRODDSON SCANDIA
- Page 1 Operator´s manual SCANDIA version 1-2020-01-01...
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Page 4: Table Of Contents
TABLE OF CONTENTS Introduction Maintenance overview Warranty Main dimensions front and rear view Main dimensions side view Requirements on the trailer vehicle Recognition of signs and signals 13-14 Antifreeze system Connecting the towing vehicle Disconnection of the sweeper Manual lowering of the sweeping device Lift off the sweeper The loads of the truck First hours of operation... -
Page 5: Introduction
Therefore, if You have any questions, please do not hesitate to contact our local distributor or BRODDSON AB on the following telephone or fax numbers. The BRODDSON SCANDIA is an elevator street sweeper which is designed to be towed after an ordinary tipper truck. - Page 6 In case of danger, the diesel engine and also all the functions on the sweeper is stopped immediately. By turning on the red button on the remotecontrol box or emergency stop on the right front of Scandia. During transport, the drawbar must be in the normal straight position!
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Page 7: Maintenance Overview
Check wheel nuts, tighten if necessary (460 Nm) After instruction √ √ √ Check pressure in tyres (675 kPa) After instruction Replacement of hydraulic oil Every two years To see more about each service interval, look further in the book www.broddson.com... -
Page 8: Warranty
The warranty applies to material defects and incorrect work up to a maximum of 1000 operating hours and provided that the prescribed service and maintenance have been performed. Broddson assumes all costs if a design defect is found. Otherwise only compensation is paid wrong part and shipping in one direction. -
Page 9: Main Dimensions Front And Rear View
MAIN DIMENSIONS FRONT AND REAR VIEW www.broddson.com... -
Page 10: Main Dimensions Side View
Conveyor Elevator Dydraulic valve Side door Dieseltank Engine Hydraulic pump Hydraulic oil tank Drawbar Towing eye Sprinkler system Water Pump String collectors Side brush suspension Side brushes Chassis Water tank Rear Wheel Roller brush suspension Roller brush Collector shoe www.broddson.com... -
Page 11: Requirements On The Trailer Vehicle
The control panel is easily visible in the driver’s cab and within easy reach of the driver. The supplied plug socket for remote control shall be mounted firmly on the rear of the towing vehicle in connection with the towing device. www.broddson.com... -
Page 12: Recognition Of Signs And Signals
Do not stand between the truck and the machine during connection, WARNING! Severe crush injuries can occur For rotating brushes, 3 decals are placed in Decal is placed on the drawbar. the following places: the tailgate for the roller brush, and on the side doors. www.broddson.com... -
Page 13: Antifreeze System
The container holds about 7 liters. • Turn the crane (A) Clockwise until it is at the botom. (Closed position) • After the frost protection, this tap is used to set the water pressure, which should be MAXIUM 6 BAR! www.broddson.com... - Page 14 (B) Shows that the faucet for the antifreeze container is open. • (C) Shows that the main tap for the water is closed. • The picture on the left shows how the cranes • relationship stands when to sweep and • use the water system. www.broddson.com...
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Page 15: Connecting The Towing Vehicle
- Attach both rubber straps (D) from the conveyor on each side of the flatbed. - Release the handbrake by cranking the handbrake (C) counterclockwise until the brake is released. - For sweepers equipped with air brake, the actuating valve must also be pressed in to release the brake. www.broddson.com... -
Page 16: Disconnection Of The Sweeper
- Remove the two rubber strings for the conveyor which are fastened at the sides of the tipper body. - Lower the parking support jack to a proper position by turning the knob (B). - Disconnect the towing eyelet from the towing truck. www.broddson.com... -
Page 17: Manual Lowering Of The Sweeping Device
Position (B)is for maintenance of hydraulic hoses and couplings only. At this position, the return line is bypassed and can cause major damage to the hydraulic system if it is not reset to that position (C) before starting the machine. www.broddson.com... -
Page 18: Lift Off The Sweeper
Anchoring of the sweeper for transport When transporting the sweeper on another vehicle the machine must be fixed on each side of the shaft, in the mounting loops mounted on the chassis. The anchoring points are marked out with enclosed symbol. www.broddson.com... -
Page 19: The Loads Of The Truck
THE LOADS OF THE TRUCK Warning! The towing vehicle must withstand loads as shown below: = static pressure – vertically Service weight 4.300kg Total weight 6.600kg = 850kg www.broddson.com... -
Page 20: First Hours Of Operation
This should then be done regularly every 40 hours of operation. After the first 25 hours of operation, the following must be tightened: wheel bearing clearance wheel nuts hydraulic couplings The sweeper must be continuously checked to maintain and any consequential damage is prevented. www.broddson.com... -
Page 21: Remote Control Box
Stop engine Engine oil pressure Control speed Conveyor Reset of side Angle Adjust RPM right brush speed side brushes Elevator up / down Joy-stick controls • Side displacment of drawbar control right / left •Side brush in / out www.broddson.com... -
Page 22: Main Operational Box
Turning on and off rotating warning lights and working lights. 1 Hour counter 2 Working lights 3 Position lamps 4 Rotating warning lights 5 Elevator back / Washing mode 6 Auto: remote box on Man: remote box off 7 Ignition switch www.broddson.com... -
Page 23: Manual Control Of Hydraulic Valves
For service work when the remote control is not available or if, for example, an electric fault could occur the hydraulic valves are operated manually. The valves are controlled by the levers under / above the valve block. On the inside of the right side door is a decal showing the respective function. www.broddson.com... -
Page 24: Sweeping
-Porportional adjustment of the speed of the conveyor can be made by turning the button on the remote control. By increasing or decreasing the rpm of the conveyor the swept sand can be distributedmore evenly over the tipper body of the towing truck. www.broddson.com... -
Page 25: Sprinkler System
- The water pressure is adjusted by each valves for each ramp. IMPORTANT! When the water tanks are empty the water pump shall be closed in order not to damage the membranes of the pump. www.broddson.com... -
Page 26: Hydraulic Oil
HYDRAULIC OIL Broddson SCANDIA has been filled from the factory with 185 liters of hydraulic oil 46. The type of hydraulic oil is indicated on the inside of the control panel door and as well next to the oil filling at the hydraulic oil tank. -
Page 27: General Regulations
The oil level should be between the two markings on the level glass (C). If the oil level is too low, add filtered oil through the oil filling (B). NOTE! The oil should have a filtration rate of at least 10 microns. www.broddson.com... -
Page 28: Daily Wash
If the machine is parked where there is a risk of frost, below 0 ° C, must all hoses and water nozzles as well as water filter and water pump emptied from water or frost protected ( see page 13-14) www.broddson.com... -
Page 29: Hour Service
- The aluminium rakes to the elevator be re-tightened with 10 Nm torque - The wheel nuts be re-tightened - The nuts which hold the discs for the side brushes be re-tightened - Check and if required re-tighten all other bolts and nuts around the suspension for the side brushes www.broddson.com... - Page 30 Lower elevator bearing from lubrication center left + right side inside respective side door. One bearing on each side of the elevator. Mid-axis elevator, one bearing on each side of the elevator Upper elevator bearing, left side Roller brush bearing, left side 8-hour service must be done at 8-hour intervals. www.broddson.com...
- Page 31 On 3-wheel machines there is also a grease nipple on the front wheel. NOTE! Make sure that all bearings and bushings are completely lubricated and that grease comes out from the bearing by pumping 1-2 cycles on the lubrication pump www.broddson.com...
- Page 32 Thereafter oil and oil filter shall be replaced due to supplier´s regulations. Elevator rakes: Re-tighten the nuts that hold the elevator rakes on to the rubber belts by 10 Nm torque.. 40-hour service must be done at 40-hour intervals. www.broddson.com...
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Page 33: 100 Hour Service
- Fill new oil into the filling opening to a proper level which is between the marks on the oil stick. NOTICE! Check that the hose for the oil draining is not damaged.If necessary replace it. 100-hour service must be done at 100-hour intervals. www.broddson.com... -
Page 34: 250 Hour Service
250 - HOUR SERVICE Changing oil in the air filter oil bath and cleaning the cyclone separator Change fuel filter 250-hour service must be done at 250-hour intervals. www.broddson.com... -
Page 35: 500 Hour Service
- Check all couplings. Re-tighten or change if required - Check all hydraulic components and prevent all anticipated damage or worn out parts by replacing them before they cause further problems. 500-hour service must be done at 500-hour intervals. www.broddson.com... -
Page 36: 36 2 Years Service
- Let the sweeper work 10-20 minutes and check/adjust any oil leakages - Fill further hydraulic oil if required. The oil level shall be between the both markers on the level indicator. 2-year service must be done at 2-year intervals. www.broddson.com... -
Page 37: Replacement Of Side Brushes "Tufts
Lift up the side brush. Unscrew the eight bolts (C) from the brush plate (D) Remove all worn tufts from the aluminum segment (A). Insert new tufts in the segment Screw the renewed side brush into the brush plate. www.broddson.com... -
Page 38: Replacement Of Side Brushes " Saja
- Remove all of the tuft´s. (You do this by pulling the brush tuft straight out). - Insert new brush tufts in all grooves. - Then tighten the 8 bolts (D) in which the saja-ring is mounted in (with caution). www.broddson.com... -
Page 39: Replacement Of Main Brush
Mount then the next zig-zag brush ring opposite against the first one. e) Continue to mount the zig-zag rings opposite each other until the brush is completed. f) Finally mount a flat poly ring - Mount the completed main brush in reversed order ( as per point D,C,B,A). www.broddson.com... -
Page 40: Brush Pressure Adjustment
It gives the same good properties as the roller brush. If the system does not work satisfactorily, the system may need to be reset. This is done in the same way as described for the roller brush, see above www.broddson.com... -
Page 41: Angle Adjustment Of Side Brushes
To adjust the tilting angle, first loosen the lock nuts (B) on turnbuckle shaft (C). twist the turnbuckle shaft (C) to left or right, which gives the result that the tilting angle is increased or reduced. Lock the lock nuts (B) when correct angle is adjusted. www.broddson.com... -
Page 42: Damage Protection Spring For Side Brushes
- To increase sweeping width = adjust the adjustment nut (B) counter clockwise - To decrease sweeping width = adjust the adjustment nut (B) clockwise NOTE! When sweeping, especially in curves, the sweeper leaves stripes if the sweep width is too large. If this occurs, the sweep width must be reduced. www.broddson.com... -
Page 43: Adjustment Of Elevator Belts
50 mm downwards in the middle of the elevator. Tighten the nuts (A) on each side of the upper part of the elevator. Tighten nut (C) on both sides. IMPORTANT! Always tension evenly on both sides.. www.broddson.com... -
Page 44: Adjustment Of Conveyor Rubber Belt
- Unscrew the adjusting nuts (B) so that the distance between the outer surface of the conveyor and the edge of the rubber mat is equal on both sides. The rubber belt should not be tensioned harder than it has a small slope on the lower side. www.broddson.com... -
Page 45: Adjustment Of Collector Shoes & String Collector
String collector rubber (B) is adjusted by moving the links of the chain in the front and rear end. Both the string collector rubbers (C) jare adjusted by moving the links on the hooks. Adjust the rubber so it does not touch the ground, (appox. 5 mm above). www.broddson.com... -
Page 46: Pivot Brake Adjustment On Front Wheel (Refers To 3-Wheel)
- Turn the brake disc counterclockwise according to the arrow so that the pivot wheel cannot be moved by hand laterally. - Turn the brake disc counterclockwise further so far until the nearest stop lug comes in front of the locking bolt - Lock the brake disc in this position with the locking bolt www.broddson.com... -
Page 47: Winter Storage
- Lubricate all greasing nipples and Check oil leakage and worn out or damaged parts. Replace if required. - Store the street sweeper preferably indoors protected from dust, rain and snow. VARNING ! To prevent freezing (below 0 ° C) • SEE PAGE 13-14 www.broddson.com... -
Page 48: Re-Start Of The Unit
- Go through all points in the operation manual. - Lubricate all greasing nipples. - Check oil leakage and worn out or damaged parts. Replace if required. - Connect the water hoses on each places, mount the water filter and test run the water system. www.broddson.com... -
Page 49: Troubleshooting
No fuel in the fuel tank Fill fuel Fuel filter clogged Change fuel filter Too high engine temperature Fill water in the cooler mixed with anti freezer fluid (if required) Too low oil pressure Add oil to the diesel engine www.broddson.com... -
Page 50: Technical Data
Air pressure 675kPa Rear axle Admissible weight 5.500 kg Parking brake On rear wheels Brake system (option) Air brake system effecting on rear wheels Support load pressure Admissible weight 1.500kg Parking support jack Hydraulically operation up/down for disconnection of sweeper www.broddson.com... - Page 51 Visual on the fuel tank Beacon lights 2 pcs, rear left and front right Sweeping speed 1-22 km/h Transport speed limit 40 km/h Safety Conforms to safety norms SS-EN 13019, EN 292-2 Country of origin Sweden Euor-test certificate issued from official testing institute www.broddson.com...
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