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Table of Contents
Summary of Contents for Penguin Water 080-PWD Series
- Page 1 Penguin Drop Smart WiFi Controlled Water Softener 080-PWD-XXX...
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Page 2: Table Of Contents
Table of Contents Unpacking and Inspection ..................3 Safety Guide ...................... 3 Before Starting Installation ..................4 Proper Installation ....................4 Tools, Pipe, Fittings, and Other Materials ............4 System Overview ...................... 5 System Dimensions ....................6 Specifications ......................7 How the Water Softener Works ................. -
Page 3: Unpacking And Inspection
Unpacking and Inspection Upon receipt, note damage to shipping boxes / cartons. Next, check the system including individual parts and components for any damage or missing parts. Contact your Penguin Water Dealer to report any issues from your inspection within 24 hours of delivery. Claims made after 24 hours may not be honored. -
Page 4: Before Starting Installation
Before Starting Installation Proper Installation This water softening system must be properly installed and located in accordance with the Installation Instructions before it is used or the warranty will be void. • Do not Install or store where it will be ex- psi, night time pressure may exceed the posed to temperatures below freezing or maximum. -
Page 5: System Overview
System Overview... -
Page 6: System Dimensions
System Dimensions Model Tank Size PWD-075 8" x 44" 50.375" 46.375" 8" PWD-100 9" x 48" 54.375" 50.875" 9" PWD-150 10" x 54" 60.375" 57" 10" PWD-200 12" x 52" 58.625" 55.25" 12"... -
Page 7: Specifications
Specifications Model Number PWD-075 PWD-100 PWD-150 PWD-200 Tank Size 8" x 44" 9" x 48" 10" x 54" 12" x 52" Capacity (cu/ft) 0.75 Maximum Capacity* 27,000 Grains 35,000 Grains 53,000 Grains 70,000 Grains High Efficiency Settings** 11,250 Grains 15,000 Grains 22,500 Grains 30,000 Grains Salt Setting... - Page 8 • Continuous operation at flow rates greater than the service flow rate may affect capaci- ty and efficiency performance. • The manufacturer reserves the right to make product improvements which may deviate from the specifications and descriptions stated herein, without obligation to change pre- viously manufactured products or to note the change.
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Page 9: How The Water Softener Works
How the Water Softener Works Water hardness is derived from Calcium and Magnesium minerals that have been dis- solved into the water under the earth’s surface. These minerals are found in limestone deposits and are the source of hard water. The amount of hardness in a given water sup- ply is dependent upon the quantity of Calcium and Magnesium present and the length of time water has been in contact with them. - Page 10 Backwash - The control valve directs the water flow in a reverse direction through the mineral tank, separating the resin beads and flushing any accumulated particles to a waste drain. Brine & Rinse - In the first part of this cycle, the control valve directs brine solution downward through the mineral tank, driving-off collected hardness ions and replen- ishing the resin beads with sodium ions.
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Page 11: Where To Install The Softener
Where to Install the Softener • Place the softener as close as possible to • Put the softener in a place where water the pressure tank (well system) or water damage is least likely to occur if a leak meter (city water). develops. -
Page 12: Softener Preparation
Softener Preparation Tank Preparation Water Pressure: A minimum of 20 pounds of water pressure is required for the regenera- tion valve to operate effectively. Electrical Facilities: An uninterrupted alternating current (AC) supply is required. Note: Other voltages are available. Please make sure your voltage supply is compatible with your unit before installation. - Page 13 Lubricate the distributor O-ring and the outer tank O-ring. Install the upper basket on the bottom of the valve by lining up the tabs then turning the basket clockwise to lock it in place. Place the upper basket over the distributor tube and push the valve onto the tank.
- Page 14 Tighten the valve hand tight then snug it further by tapping it with the palm of the hand. DO NOT use tools to tighten the valve or damage could occur.
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Page 15: Installation Instructions
Installation Instructions If your hot water tank is electric, turn off the power to it to avoid damage to the ele- ment in the tank. If you have a private well, turn the power off to the pump and then shut off the main water shut off valve. - Page 16 Insert the provided plumbing fittings into the bypass. 3/4" and 1" male pipe thread fit- tings are supplied so ensure you pick the correct one for your plumbing. Tighten the retaining nuts hand tight, ensuring that the fittings are not cross threaded.
- Page 17 Be sure to use Teflon tape or other pipe sealant on the plumbing fitting threads and install them on the bypass accordingly. Use an adjustable wrench to ensure they are tight. NOTE: All piping should be secured to prevent stress on the bypass valve and connectors.
- Page 18 Connect the drain hose to the valve and secure it with a hose clamp. Run the drain hose to the nearest laundry tub, floor drain or approved air gap fitting. The drain can be ran overhead or down along the floor. Drain tubing should be a minimum of 1/2" ID.
- Page 19 Connect the brine line to the control valve by removing the nut and sleeve from the control valve. Slide the nut and sleeve over the brine line. There is a brass stiffener pre-installed in the line.
- Page 20 Push the brine line in the control valve until it stops. Then push the nut down on the fitting and tighten it hand tight. Use an adjustable wrench to tighten the nut an addi- tional 1/2 turn. CAUTION: Use two wrenches to tighten the brass nut. The brass fitting must be held while tightening the brass nut.
- Page 21 Now connect the brine line to the brine tank safety float assembly. Remove the brine tank lid and the salt sensor sitting on the brine well. Then proceed to remove the brine well cap. There is a red clip on the cap that will be used to hold the brine line in place.
- Page 22 10. Reinstall the salt sensor by sitting it on top of the brine well while ensuring the paddle is facing towards the middle of the tank. Remove the rubber band at the top of the sensor. Proceed to running the power cable through the pre-drilled hole in the brine tank.
- Page 23 12. Turn both bypass handles so they are perpendicular to the bypass to place the unit in the bypass position. Slowly turn on the main water supply. At the nearest cold treated faucet or spigot, open the faucet and let water run a few minutes or until the system is free of any air or foreign material resulting from the plumbing work.
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Page 24: Valve Operation
Valve Operation Valve Overview All DROP treatment valves use the same DROP valve control board. They are used to control the various DROP water treatment valves. All DROP treatment valves have one or more motors, have a water meter to monitor flow of treated water and have four lights used to communicate general status of the unit. - Page 25 Regeneration Time The Regeneration Time applies to valve devices that contain treatment media that re- quires regeneration and/or backwashing. This includes softeners and all various forms of backwashing filters. This setting controls the time of day when the system will begin to regenerate those devices.
- Page 26 Valve Programming To begin programming the valve itself, navigate to Devices and select the softener to be programmed. On the main Status screen, tap on the "Water Hardness" box and input the water hardness of the water being treated. This info can be found by performing a water test or by contacting the municipality.
- Page 27 3. Resin Grains Capacity: Adjust this as follows: Model Grains Cap Brine Fill 080-PWD-075 18,000 3 Mins. 080-PWD-100 24,000 4 Mins. 080-PWD-150 36,000 6 Mins. 080-PWD-200 48,000 8 Mins. 4. Backwash: This should be set to "10" mins (8 minutes on -075 Systems) and should not be changed.
- Page 28 The factory default is Revision B and this is the valve type in use by Penguin Water. To verify, the "More Information" button can be pressed and a visual will appear on screen to guide the user through identifying the valve.
- Page 29 DROP Lights - Normal Operation The softener and / or filter will normally be in the service position. This is the normal posi- tion that treats the incoming water supply. The different treatment valve types have differ- ent colors when they are in their service position, so they can easily be identified by the color of their lights.
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Page 30: System Start-Up
System Start-Up With the bypass handles in the bypass position, initiate an immediate regeneration. This will advance the valve to the backwash position. Once the valve has stopped moving and is in the backwash position, slowly open the bypass handles about 1/8th turn. Water should slowly enter the tank. NOTE: If there is a loud knocking sound, simply turn the bypass handle back a bit as the system is filling too quickly. -
Page 31: About The System
About The System Safety Float The brine tank is equipped with a safety float which prevents your brine tank from overfill- ing as a result of a malfunction such as a power failure. New Sounds You may notice new sounds as your water softener operates. The regeneration cycle lasts up to 120 minutes. -
Page 32: Maintenance
Maintenance Adding Salt Use only Extra Course Grade or Crystal Solar Salt (99.8% Pure) water softener salt. Check the salt level monthly. It is important to maintain the salt level above the water lev- el. Salt should be filled, used completely, and refilled. Salt should not be “topped off” each month. -
Page 33: Sanitizing Procedure
Sanitizing Procedure Care is taken at the factory to keep your water softener clean and sanitary. Materials used to make the softener will not infect or contaminate your water supply and will not cause bacteria to form or grow. However, during shipping, storage, installing and operat- ing, bacteria could get into the softener. -
Page 34: Warranty
Additional Terms & Conditions – water treatment equipment. The Penguin Water dealer will, at its op- • The warranty does not cover any claims tion, either make repairs to correct any de- submitted to The Penguin Water Deal-... - Page 35 - Any warranty cov- er’s exclusive remedies. In no circumstan- erage must be authorized by the Penguin ces will the Penguin Water Dealer be liable Water Dealer. Contact the Penguin Water for more than, and purchaser-user’s rem-...