Mindra HK-D07-230-NE1 User Manual

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TYPE 2 AC EV CHARGER

USERS MANUAL

Edition：V1.1.0

MINDRA GREEN ENERGY LLP

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Page 1 TYPE 2 AC EV CHARGER USERS MANUAL Edition：V1.1.0 MINDRA GREEN ENERGY LLP...
Page 2 If any conflicts found between the manual and new products, please refer to the extra specification attached. Mindra Green energy LLP reserves the right to improve product technologies and interpret this manual. Product technologies and the manual are subject to changes without prior notice and relevant technical agreements shall prevail.
Page 3 Type 2 AC EV charger Instructions- V1.1.0 Safety Instructions Please pay special attention to all safety information in the manual. Personal injuries or causalities might be caused if precautions mentioned in the manual not be observed. Any personal injury or equipment damages due to customer’s failure in following this manual shall not be responsible by the Company.
Page 4 Type 2 AC EV charger Instructions- V1.1.0 Rapid Installation Guidance Installation and Commission Flowchart Tasks References Take the charging pile out of the packing box, Introduction (Page 1) check the product nameplate and confirm models Receiving and Acceptance Confirm whether the appearance of the charger pile is damaged Check if the environmental conditions, input/ output cables and other accessories are...
Page 5: Table Of Contents
Type 2 AC EV charger Instructions- V1.1.0 Contents 1. INTRODUCTION ......................1 ................1 1.1 P RODUCT NTRODUCTION ..................1 1.2 P RODUCT ODEL 2. PRODUCT MODEL SPECIFICATION ..............2 3. NORMATIVE REFERENCE AND SPECIFICATION ..........2 4. ENVIRONMENTAL CONDITIONS ................. 3 5.
Page 6 Type 2 AC EV charger Instructions- V1.1.0 ............18 9.3 C HARGING PERATION ESCRIPTION 9.3.1 Start Mode Instruction ................ 18 9.3.2 Charging Interface Instruction ............19 8. System Remote Upgrading Instruction ............. 23 10. FAULT ALARM AND TREATMENT ..............24 ................
Page 7: Introduction
Type 2 AC EV charger Instructions- V1.1.0 1. Introduction 1.1 Product Introduction European standard type 2 wall-mounted AC charger is a new type of AC charging product developed by Wuhan Hiconics Intelligent Electric Co., LTD. This design takes expressing the sense of future as the starting point, the advanced technical modeling elements and exquisite material ensure the product a strong sense of The Times.
Page 8: Product Model Specification
Type 2 AC EV charger Instructions- V1.1.0 2. Product Model Specification Output Input Rated Output Model Input Mode power Voltage Current HK-D07-230-NE1（Socket） 230V± 20% Single Phase L+N+PE HK-D07-230-BE1（Plug） 230V± 20% HK-D22-400-NE1 （ Three phase 22kW 400V± 20% 22KW socket） Three phase HK-D22-400-BE1 （...
Page 9: Environmental Conditions
Type 2 AC EV charger Instructions- V1.1.0 Equipment and control equipment components in low-voltage systems - Part 1: IEC 60664-1：2007 General rules Electric vehicle-DC charging system and electric vehicle control system DIN SPEC70121： 2014 combined charging system charging digital communication Digital communication of the charging system combined by EV DC charging DIN SPEC70122：...
Page 10: Output Characteristics
Type 2 AC EV charger Instructions- V1.1.0 5.2 Output characteristics Item Technical requirements Unit Remark Rated output power L+N+PE Rated output voltage 22kW 3P+N+PE L+N+PE Rated output current 22kW 3P+N+PE 184~276 L+N+PE AC output voltage range 22kW 320~480 3P+N+PE Rated frequency AC output frequency range 45~65...
Page 11: Emc Characteristics
Type 2 AC EV charger Instructions- V1.1.0 5.4 EMC Characteristics Item Technical Requirements Unit Remark Electrostatic discharge immunity Level 3 Radiofrequency electromagnetic radiation immunity Level 3 Power frequency magnetic field immunity test Level 5 Electrical fast transient pulse group disturbance Level 4 immunity Surge (impact) immunity...
Page 12: Other Characteristics
Type 2 AC EV charger Instructions- V1.1.0 The maximum resistance between the Grounding impedance mΩ charging machine and the site ≤100 Electric clearance ≥8 Creepage distance ≥10 ≤3.5 Touch current RCD breaker With ≤0.1 Residual current action time Maximum continuous operating voltage is 385 VAC；...
Page 13: Indicator Light
Type 2 AC EV charger Instructions- V1.1.0 with moisture proof, mould proof and salt-spray proof treatment to ensure that the charger normally environment of damp and salt fog. Double layer anti-corrosion measures are taken for the iron shell, iron supports and parts Anti-corrosion Protection Anti oxidation exposed outside.
Page 14 Type 2 AC EV charger Instructions- V1.1.0 6. Product Characteristics Technical Item Remark requirements Wireless communication Support Unicom , Mobile and Telecom 2G/4G module network Wired LAN Support Optional Complete card making and issuing Charging card management Support system, with asynchronous settlement system function.
Page 15: Dimension And Installation
Type 2 AC EV charger Instructions- V1.1.0 7. Dimension and Installation 7.1 Dimensions （1）The outlook of the EV charger is as follows： Figure 7.1.1 Outlook of the EV charger Note: The above figure shows the appearance of standard models. Some customized models have differences in appearance.
Page 16 Type 2 AC EV charger Instructions- V1.1.0 （2）Dimension and size of the EV charger is shown as figure 7.1.2 and chart 7.1.1 Figure 7.1.2 Dimension of the EV charger Chart 7.1.1 Dimension parameters（Unit：mm） Length（L） Width（W） Height（H） EV charger 398.5 EV charger +Charge post 181.5 1515...
Page 17: Installation Method
Type 2 AC EV charger Instructions- V1.1.0 7.2 Installation Method （1）If the EV charger is directly installed on the wall, the mounting dimensions of wall pendent are shown in Figure 7.2.1 and Table 7.2.1: 4-M6*80 Backup expansion screw supporter 3-M6*80 Earhook expansion screw Figure 7.2.1Backup supporter installation drawings...
Page 18 Type 2 AC EV charger Instructions- V1.1.0 reduce user fatigue. ➢ Before the installation, the charger shall be fixed on the special installation plate of with screws. Then fix the installation panel on the wall with expansion bolts conforming to specifications. Specific screw and expansion bolt size should be selected according to charger installation size and site requirements.
Page 19 Type 2 AC EV charger Instructions- V1.1.0 Chart 7.2.2 Charging Post Base Installation Holes Parameter （ Unit： mm） Installation Hole (mm) Expansion Screw M12 Installation Method: ➢ Refer to the above method of installing wall pendant to install the charger on the charging post. The charging post shall be fixed on the ground.
Page 20: Power Distribution
Type 2 AC EV charger Instructions- V1.1.0 8. Power Distribution 8.1 Input AC Power Distribution Wiring 1、22kW Three phase five wire mode input AC power supply: users need to remove the baffle cover of the junction box on the side of the charger and connect the cables of recommended specifications in chart 7.2.3 (A, B, C, N, PE) in turn according to the connection mark of the charger inlet, as shown in Figure 8.1 below.
Page 21: Output Ac Vehicle Connector Plug Pin Definition
Type 2 AC EV charger Instructions- V1.1.0 8.2 Output AC Vehicle Connector Plug Pin Definition The output AC vehicle connector plug pin number/identification and function definition are shown in figure 8.2 and chart 8.2. Figure 8.2 Output AC Connector Plug Pin Position Schematic Diagram Chart 8.2 AC Vehicle Connector Plug Pin Number/identification and Function Definition Pin No./Identification Rated Voltage and Rated Current...
Page 22: Operation Instruction
Type 2 AC EV charger Instructions- V1.1.0 9. Operation Instruction 9.1 Checks before Charging 9.1.1 Safe checking before charging ➢ Ensure that the products has no scratching, rust, deformation and other damages. ➢ Ensure that the power supply socket is safe enough and no residuals left inside the plug and vehicle inlet.
Page 23: Charging Operation Flow Chart
Type 2 AC EV charger Instructions- V1.1.0 9.2 Charging Operation Flow Chart Start Ensure that charger connected with vehicle correctly Plug and charge By Card Start Mode Selection Swipe the card Plug in and charge Start charging Start charging Swipe the same card for End charging/auto full settlement/auto full charge charge...
Page 24: Charging Operation Description
Type 2 AC EV charger Instructions- V1.1.0 9.3 Charging Operation Description 9.3.1 Start Mode Instruction ➢ Start by card： 1. Make sure the charger is properly connected to the EV. The "green indicator light" of the charger is always on, and the display interface shows that the plug has been plugged in. 2.
Page 25: Charging Interface Instruction
Type 2 AC EV charger Instructions- V1.1.0 charging immediately. If the car has no S2 switch, when the charger output current is less than 1A and last for 20min, the charger will automatically disconnect the output and stop charging. The "green indicator"...
Page 26 Type 2 AC EV charger Instructions- V1.1.0 2. Charging Page If the charger well connected with the vehicle correctly, the "green indicator light" on the charger will in always on state and the display interface will give the information that the plug is ready for charge. The charger automatically starts charging or starts charging by swiping card.
Page 27 Type 2 AC EV charger Instructions- V1.1.0 4. Fault Displaying Page When fault occurred, the relevant fault information will display on the screen. Fault information includes system fault type and plug fault type, and relevant fault code will display on the screen, as shown in FIG. 9.3.2.8.
Page 28 Type 2 AC EV charger Instructions- V1.1.0 Figure 9.3.2.11 charging information display 3 6. Unauthorized Card Authentication Failed Page For Chargers with card swiping function, when the user swipe with unauthorized card, charger will automatically pop-up card identification failed as shown in Figure 9.3.2.12. When the countdown is over, the screen will jump back to the default interface.
Page 29: System Remote Upgrading Instruction
Type 2 AC EV charger Instructions- V1.1.0 7. Emergency Stop Page In case of emergency which needs to stop the charger, users can press the emergency stop button and the charger screen will display the emergency stop fault page, as shown in Figure 9.3.2.13 below. Rotate the emergency stop button clockwise to remove the emergency stop alarm state, and the screen will back to the default interface.
Page 30: Fault Alarm And Treatment
Type 2 AC EV charger Instructions- V1.1.0 10. Fault Alarm and Treatment 10.1 Fault and Recovery The charger will automatically enter monitoring state during operation. If fault occurred, the charger will display the corresponding fault code, the fault indicator light will always flash, and charger will stop output. When fault removed and the plug extracted, the charger will recover from fault.
Page 31: Package, Transportation And Storage
Type 2 AC EV charger Instructions- V1.1.0 Charger plug and vehicle Check if charger PE wire is PE connecting abnormal properly connected Charger plug CP signal not Check if on board charger is turn to 6V ready Electronic lock feedback Check if the electronic lock is abnormal damaged...
Page 32: Maintenance And Repair
Type 2 AC EV charger Instructions- V1.1.0 12. Maintenance and Repair Due to influences by changeable environment of the charger such as temperature, humidity, fog, etc and the ageing of charger inner parts, various types of faults of charger might occur. Therefore, a regular examination and maintenance of charger must be carried in product storage and using process.
Page 33 Type 2 AC EV charger Instructions- V1.1.0 Maintenance 1、Check whether the connection part of the charger is firm, and whether the charger base is cracked or damaged. 2、Pay enough attention to safety. Charger parts repairing or changing must be operated in power off condition to avoid electric shock or personal injury.
Page 34 Type 2 AC EV charger Instructions- V1.1.0 Appendix 1 Plug and Charge Operation Instruction for Vehicle with Electronic Lock ➢ First, confirm that the charger is in normal standby state and the status indicator light is yellow and always on. ➢...
Page 35 Type 2 AC EV charger Instructions- V1.1.0 Appendix 2 Charger Inner Air Switch Tripping off Recovery Instruction ➢ During installation and operation, if the charger indicator light is not on: Confirm whether there is tripping off in the front-end distribution box of the user, and the tripping needs to be re-closed;...
Page 36 Mindra Green energy LLP Address: Prasham 102, Devraj Industrial Park Piplaj - Pirana Rd, Calico Mills, Ahmedabad, Gujarat 382405 TEL: -9157502603 Email:-support@mindrasolar.com...

This manual is also suitable for:

Hk-d22-400-ne1 Hk-d22-400-be1