Summary of Contents for DYNAWATT 4000
- Page 1 2 3 0 V P OWE R S Y S T E M S 4000 User Manual Installation Operation L100- 01E 05.99...
- Page 2 Congratulations on your purchase of a DYNAWATT 230V POWER SYSTEM 4000. You have now acquired a high quality, precision-manufactured power supply system for mobile use. Please read these Operating Instructions through carefully before using the system for the first time.
-
Page 3: System Data
Series No......Safety Precautions • The DYNAWATT Power System 4000 generates an output voltage of 230V AC. When opera- ting the system please therefore observe the general safety regulations for using electrical equipment. In other words e.g. do not allow any liquids to get into the housing, do not use any sharp instruments, in particular do not insert any metallic objects into the ventilation slot! •... -
Page 4: Table Of Contents
Index of Contents System Data Safety Precautions List of Figures Technical Specification Additional Components List of Parts Supplied Parts Required, but not Supplied Generator Speed and Available Power Introduction Operation Installation Guidelines and Safety Precautions Installation Procedures Warranty Figures 17 – 26... -
Page 5: List Of Figures
List of Figures All figures can be found at the back of the manual, listed in the order of the figure numbers. Figure Page Description Generator Control Unit Remote Control Generator Performance Curve Preparing the Connection Cable Generator and 230V Connection Terminals Power Transfer Switch Control Unit Installation Generator Installation... -
Page 6: Technical Specification
1 phase Transformation: 250V by the generator to 230V Frequency: 50 Hz ± 0.5% Output wave: sine wave Output power: 4000 Watts intermittent @ 6000 rpm generator: 3500 Watts continuous Start-up current: 23 Amp (2ms) Efficiency: Weight: 7.8 kg Protection category:... -
Page 7: Additional Components
Power Transfer Switch A Power Transfer Switch must be installed for switching over from an external power source (e.g. shore power 230V) to on board power source, DYNAWATT. Fig. 7. List of Parts Supplied 1. Generator is supplied with 6m cable 2. -
Page 8: Introduction
Power Transfer Switch A Power Transfer Switch is required for switching between an external power source (230V mains) and the DYNAWATT Power System. WARNING Voltage must never be connected to the control unit! Return voltage will immediately result in the control unit being damaged!! -
Page 9: Operation
OPERATION Figure 4. At full power the system delivers 4000 Watts AC and can deliver higher peak out put on a temporary basis. However, the system automatically shuts off in the event of a continuous overload. This chapter explains how the user can avoid this situation arising. It deals with four areas. - Page 10 POWER ON Pressing the toggle switch to ‘POWER ON’ activates the system. The ‘ON’ LED light comes on if the system is switched on. NOTE The control unit mains switch must be set to ON if the remote control is used. Otherwise it will not function.
- Page 11 10 hours. Generator Bearings and Brushes Depending upon the load and the extent to which the system is used the brushes and bearings should be replaced after approx. 1000 hrs or 80,000 km. Please contact your nearest DYNAWATT dealer for replacements.
-
Page 12: Installation Guidelines And Safety Precautions
The mechanical installation of the generator is of particular importance. In the event of any problems occurring please contact your DYNAWATT dealer. GENERATOR A number of factors must be taken into account to ensure the generator is correctly installed. -
Page 13: Installation Procedures
Type Max. output 65 mm 12.5mm 12.5 ESC toothed 2500 Watt 57 mm 9.5mm 9.5 ESC toothed 4000 Watt STANDARD 65 mm 12.5 12.5 ESC toothed > 4000 Watt 50 mm Micro-V Micro-V 6 grooved 4000 Watt Belt Pulley Alignment Nothing is more important for the service life of a belt than the alignment of the generator pulley and engine pulley. - Page 14 Generator Magnetization The generator must be magnetized before installing it otherwise the system may not operate at all. Attach the 12 volt generator cable, No. 4 (+) plus, No.5 (-) minus to a 12 volt battery for approx. 30 seconds. WARNING On no account must this be carried out whilst the engine is running and the Control Unit connected.
- Page 15 230V Connection Prepare cable as shown in Figure 5 and pull it through the plastic screw connection into the Control Unit. Attach cable to the output filter terminal clamp. Ensure secure fit. Minimum recommended cable size: 3x1.5mm2. (Cable up to 4mm2 possible) 230V connection terminal function: Terminal No.
-
Page 16: Warranty
Testing the Generator With generator turning: 250V AC must be measured on the terminal from phase to phase (1-2-3). (Warning, high voltage) With generator stationary: The resistance on the terminal from phase to phase (1-2-3) must be 3.4 ohms +/- 0.3. If fault displayed: Contact supplier Rotor resistance:... -
Page 17: Figures
Figure: 1 Generator... - Page 18 Figure: 2 Controllunit...
- Page 19 Figure: 3 Remote Control...
- Page 20 Figure: 4 Generator Performance Curve...
- Page 21 Figure: 5 Preparing cables...
- Page 22 Figure: 6 Connecting Terminals...
- Page 23 Figure: 7 Power Transfer Switch...
- Page 24 Figure: 8 Control Unit Installation...
- Page 25 Generator Installation with 2x 9,5 mm V-Belts Generator with DIA 55 mm air intake hose Cut any place at the rear cover for gen. cable exit Figure: 9 Generator Installation...
- Page 26 Figure: 10 System Block Diagramm...
Need help?
Do you have a question about the 4000 and is the answer not in the manual?
Questions and answers