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Related Manuals for Intelligent Actuator IS-D CR
Summary of Contents for Intelligent Actuator IS-D CR
- Page 1 IS-D CR Actuator Operating Manual Intelligent Actuator, Inc.
- Page 2 Intelligent Actuator, Inc. Disclaimer The information and technical data contained herein are subject to change without notice. Intelligent Actuator, Inc. assumes no responsibility for any errors or omissions regarding the accuracy of the information contained in this publication.
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Page 3: Table Of Contents
Table of Contents Foreword ..............................1 Outline ..............................1 Safety Precautions ..........................1 3-1 Basic Operating Instructions ......................1 3-2 Maintenance and Inspection ....................... 1 Warranty ..............................2 4-1 Warranty Period ..........................2 4-2 Scope of Warranty ..........................2 Names of the Parts ..........................3 Installation Environment and Noise Measures ................. -
Page 4: Foreword
Thank you for purchasing the IS-D CR Actuator. This manual explains the structure, correct operation and maintenance of the IS-D CR Actuator. Please read this manual carefully before using the actuator. For more complete information on operating the actuator, please refer to the controller operating manual. -
Page 5: Warranty
Currently, there is no industry standard to measure cleanliness. In general, particles are measured in the area of operation. However, this type of measurement method can be influenced by the capacity of the cleanroom itself. Therefore, the ISD-CR Series of Intelligent Actuator satisfactorily meets Class 10 ratings, but is not absolutely guaranteed. -
Page 6: Names Of The Parts
IS-D CR Actuator 5. Names of the Parts The name of the actuator parts are indicated below. The left and right sides are indicated by looking at the actuator from the motor end with the actuator set down horizontally. Front end means the side opposite the motor end. -
Page 7: Installation Environment And Noise Measures
IS-D CR Actuator 6. Transporting, Handling Handling the Packed Unit Unless there are special instructions, the system is shipped with each axis packed separately. Please take care that the shipping box is not dropped or subjected to strong impact during transport. -
Page 8: Operating And Storage Environment
IS-D CR Actuator 7. Operating and Storage Environment Operating Environment The actuator should be set up in an environment which meets the following criteria: w Avoid direct sunlight. w Avoid radiant heat from strong heat sources such as a furnace. -
Page 9: Installation
IS-D CR Actuator 8. Installation We'll describe the installation process using a single axis unit. Installing the Main Body In this section, we will explain the mounting method for a single axis application. Tap effective length Tap diameter Machine Type... -
Page 10: Attaching The Slider Carrying The Payload
IS-D CR Actuator Attaching the Slider Carrying the Payload • There are tapped holes in the slider where you can affix the payload. To do this, follow the mounting procedure used for the main body. • If you are anchoring the slider and moving the main body, attach the slider using the tapped holes. -
Page 11: Mounting Surface
IS-D CR Actuator Mounting Surface • The mounting table should have sufficient rigidity to avoid generating vibration. • The surface where the actuator will be mounted should be machined or be equally level and the flatness tolerance between the actuator and the table should be within 0.05mm. -
Page 12: Clamp Screw
IS-D CR Actuator Clamp Screws • Please use hexagon sockets as the screws for mounting the base. Actuator • For the bolts, we recommend high strength bolts of ISO- 10.9 or Effective engagement higher. length • Make sure the bolt and screw engagement length is the following... -
Page 13: Connecting The Controller
IS-D CR Actuator 9. Connecting the Controller We will explain the controller wiring for a single axis actuator. Standard Wiring Specifications For a single axis actuator, unless otherwise specified we attach a standard 3 meter cable (5 meter option) to the actuator when we ship the unit. -
Page 14: Caution Regarding Usage
IS-D CR Actuator 10. Caution Regarding Usage 10-1 Regarding Maximum Speed Our IS Protective stainless sheet (ISD) specifications are restricted to a maximum speed according to the chart below. Restriction in Stroke and Maximum Speed (unit: mm/s) Stroke (mm) Machine... -
Page 15: Load On The Actuator
IS-D CR Actuator 10-2 Load on the Actuator • Do not exceed the load shown in the load specification column. Please make note of the slider moment, allowable overhang length and the load weight. Allowable Load Moment Machine Type Small 28.4N •... -
Page 16: Setting The Home Position
IS-D CR Actuator • When the actuator is used in an X-Y configuration, the Ma and Mc moments of the Y-axis are derated to 1/2 of the rated value due to the actuator not being fully supported (see diagram below). -
Page 17: Fine Control Of The Home Position
IS-D CR Actuator 10-3-2 Fine Control of Home Position The number of motor revolutions from the time the slider hits the stopper to when the Z phase signal is generated is adjusted when the unit is shipped. The standard value of the backing distance when the slider hits the stopper,... -
Page 18: Regarding The Vacuum Flow
10-5 Regarding the Vacuum Source µ Through the employment of a vacuum coupling, the IS-D CR Actuator is able to maintain a class 10 (0.1 m) compliance. The chart below indicates the recommended vacuum flow according to the rated speed of each machine type. -
Page 19: Maintenance
IS-D CR Actuator 11. Maintenance 11.1 Maintenance Schedule Perform maintenance work according to the schedule below. Visual Internal Lubrication Inspection Check Start of operation After 1 month of operation After 6 months of operation After 1 year of operation Semiannually thereafter Annually thereafter Note 1: The above schedule assumes running time is 8 hours per day. -
Page 20: Inspecting The Interior
IS-D CR Actuator 11.4 Inspecting the Interior Turn the power OFF. Remove the slider cover, stainless sheet and side cover, and visually inspect the interior. Body Loose mounting bolts? Guide Area Check for dirt and condition of the lubrication Ball Screw Area... - Page 21 IS-D CR Actuator Step 5: Remove the slider cover. Step 6: Hold down the stainless sheet using the pusher tool and adjust the sheet towards the axis direction so that the height of the bulged area is at a location ±0.5mm lower than the slider cover mounting side. At this time, make sure that the stainless sheet does not bend into the side cover area gap.
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Page 22: Cleaning The Interior
IS-D CR Actuator 11.5 Cleaning the Interior • Use a soft cloth to wipe off dirt on the inside. • Do not spray strong pressured air that might force dust into the crevices. • Do not use petroleum-based solvents, neutral detergents or alcohol. - Page 23 IS-D CR Actuator Step 2: Locate the grease nipple. There are 3 grease nipples; 2 locations are for the guide and 1 location is for the ballscrew. ISD-S - Guide (R Side) Ball Screw Motor Side Guide (L Side) ISD-L-...
- Page 24 Intelligent Actuator, Inc. 2690 W. 237th Street Torrance, CA 90505 310-891-6015 / 310-891-0815 (Fax) www. intelligentactuator.com Publication Date: May 2000 Publication No. IAI-057C...
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