Zeliox ZEL16-1,2-EU User & Installation Manual

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User & Installation

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Zeliox Compact

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Page 1 User & Installation Manual Zeliox Compact ENGLISH...
Page 2: Table Of Contents
10. Safety 11. Trouble shooting Installation Manual Installation Rear connections Engine run signal APPENDIX II - MSDS - (Material Safety Data Sheet) Glossary and abbreviations Technical Information Error Zeliox Compact Information contained in this document may be changed without prior notice.
Page 3 The Zeliox Compact is a battery powered mobile power converter designed for use in vehicles, vessels, tiny houses etc. The inverter supplies different output voltages, 5V, 12V and 230V. The Zeliox Compact functions are highly reliable and quiet, without the emission of harmful substances.
Page 4 Warnings WARNING: • Do not use the Zeliox Compact without fully reading this user manual. WARNING: • This is a category C2 UPS product. • In an inhabited area, this product can cause radio interference, in which case the user should take additional measures.
Page 5 • Keep the Zeliox Compact turned off during movement and installation. • Do not place the Zeliox Compact upside down or on its back. • Do not switch the Zeliox Compact in series or in parallel. • Do not place unprotected against weather influences.
Page 6: User Manual
User Manual Zeliox Compact ENGLISH...
Page 7: Operation
3. Control screen 6. Fan air 1.1.1 On/off switch With a push of the on/off switch, the Zeliox can be switched on and off. The button contains a LED that can display various statuses* of the Zeliox Compact. An optional dashboard connector has the same function one to one.
Page 8 Use a extension cord if multiple devices need to be used at the same time. Make sure that the total power does not exceed the Zeliox Compact specification. Do not use a extension cord connected to the Zeliox Compact outside the harness (vehicle/vessel) if the Zeliox is not connected to the mains.
Page 9: Main Menu
2. Main menu Using the various icons, the Zeliox Compact can be operated and the statuses can be viewed. 2.1 Status information on the main menu ISO: D B F Status: 2.1.1 The following statuses are displayed on the main menu: 1.
Page 10 2.1.2 Control options from main menu The following can be operated via the main menu: • 230V output • 12V output • Status page • Settings menu 2.1.3 Various Operational statuses This trio of spheres displays the following statuses: – Lights up green when DC/DC converter (vehicle charging) is active –...
Page 11: Engine Run Signal
The engine running signal is used by the Zeliox Compact to detect whether the alternator produces voltage. If this signal is not adjusted properly, there is a chance that the Zeliox Compact will not be charged or that the battery of the vehicle will be drained by the Zeliox Compact.
Page 12 7. First, the upper voltage limit is requested, this is the value at which the Zeliox Compact begins to charge. The value to be entered is V idle - 0.2. For example, V idle = 14.4V then the value to be entered is 144 (period is added automatically).
Page 13: Settings Menu
The backlight adapts to the ambient brightness, the power consumption can be higher in this mode compared to fixed dimming. 4.1.4 Set time and date The Zeliox is set at the right time from the factory. The date has the following format: DD/MM/20YY 4.1.5 Mute The buzzer of the Zeliox Compact can be switched off via settings.
Page 14 The 230V output is active when this option is set (on by default). 4.1.10 Marquee status With this setting the marquee can be switched on/of, in the area above the Zeliox logo, additional information can be shown: • Fan 1 and 2 speed • Battery temperature •...
Page 15: Operating Conditions
In this position the main battery is continuously monitored to detect undervoltage. Undervoltage will eventually damage batteries beyond repair. In case of damage, they will have to be replaced by a Zeliox expert. 5.1.3 Zeliox Compact operating condition “on” In this state the Zeliox Compact is not connected to the mains, and the 230V inverter is switched on.
Page 16 5.1.7 Operating status “Autonomous charging via shore power” switch on and off (long term storage) Before the Zeliox Compact can be put away in this mode, it must first be started. Connect the Zeliox Compact to the shore power, this will now start to charge.
Page 17: Charger
6.1 Installations with a 12V charger 6.1.1 Operating status “on, with recharging from alternator” The Zeliox Compact connected to the alternator in this state and it is charging. The “vehicle “charger of the Zeliox Compact is now active. Because the Zeliox Compact is switched on via the on/off switch, the 230V inverter will be active.
Page 18: Battery
7. Battery 7.1 Battery Mode 7.1.1 Introduction The main battery of the Zeliox has a voltage range of 10 to 14.4 Volts. This voltage determines in which condition the Zeliox Compact operates. The following operating conditions are: • Discharge mode •...
Page 19 The main battery will be recharged after the Zeliox Compact is connected to the mains or the contact is turned on. The Zeliox Compact will switch off again after 10 seconds if the ignition is turned on, but the alternator does not charge.
Page 20 This is normal behaviour and not a cause for concern. The age and use of the battery also influences the behaviour. Due to a number of protective measures in the Zeliox Compact, the life of the battery will be extended.
Page 21: Sensors
Zeliox Compact contains dangerously high voltages. This sensor checks whether the housing of the Zeliox has been opened. If the Zeliox is opened, the Zeliox Compact will no longer function and has to be reset at a cost by the experts of Zeliox®.
Page 22: Potective Devices
In some cases, the earth leak switch cannot function, for example in the field when the Zeliox Compact is not connected to the mains and the end user is in the harness (vehicle/vessel). In that case, an isolation monitor is required.
Page 23: Safety
10.1 Safety of the zeliox compact 10.1.1 Summary The Zeliox Compact is equipped with various sensors to make the operation of the Zeliox Compact as safe as possible. However, the end user must use the device within the specifications and applicable safety standards.
Page 24: Trouble Shooting
11. Trouble shooting 11.1 Zeliox App Download the Zeliox App www.zeliox.com Apple Store Google Play Android...
Page 25: Installation Manual
Installation Manual Zeliox Compact ENGLISH...
Page 26: Installation
Aluca, Bott, Sortimo, etc.. 1.2 Main menu 1.2.1 Various icons With the help of the various icons, the Zeliox Compact can be operated and the statuses can be viewed. 1.2.2 Zeliox Compact menu screens This chapter describes the different menu screens. The settings menu is...
Page 27: Rear Connections
2. Rear connections 2.1 Connections Standard connections: 1. 230V out 6. GPS antenna in (optional) 2. 12V out 7. Connector for remote control 3. Earth leakage switch 8. USB data 4. 230V in 9. Solar power in (optional) 5. 12V in 2.1.1 230V out connector A 230V out connector.
Page 28 Connector type: Anderson SB50 red. 2.1.6 GPS antenna in (optional) A GPS tracking system is optional in the Zeliox Compact. If built-in, the GPS antenna can be connected to this connector. Connector type: SMA. 2.1.7 USB Data This USB is to upload new firmware.
Page 29 7. Blue (optional) 8. Red (optional) 2.1.9 Solar Power in (optional) A solar panel can be connected to the Zeliox Compact via this connector. This connection is optional and the entire Solar installation will be offered by the dealer. Connector type: Anderson SB50 blue.
Page 30: Engine Run Signal
The engine running signal is used by the Zeliox Compact to detect whether the alternator produces voltage. If this signal is not adjusted properly, there is a chance that the Zeliox Compact will not be charged or that the battery of the vehicle will be drained by the Zeliox Compact.
Page 31 7. First, the upper voltage limit is requested, this is the value at which the Zeliox Compact begins to charge. The value to be entered is V idle - 0.2. For example, V idle = 14.4V then the value to be entered is 144 (period is added automatically).
Page 32: Appendix Ii - Msds - (Material Safety Data Sheet)
4. APPENDIX II - MSDS - (Material Safety Data Sheet) The Zeliox has several self-preserving functions built in. Some of these are made visible through the screen. An app will be available for easy troubleshooting (for iOS and Android). SECTION 1. INDENTIFICATION Product identifier Zeliox •...
Page 33 SECTION 3. COMPOSITION/INFORMATION ON INGREDIENTS Zeliox 1,20 kWh: Chemical Name CAS no. Common name / Synonyms LiFeP04 Lithium Iron Phosphate Chemical Element Chemical Index CAS no. EC no. LiFePO4 26,61% 15365·14-7 604-917·2 Electrolyte 20,83% Graphite 14,32% 7782-42-5 231-955-3 Aluminium 10,90%...
Page 34 Safety advice Keep out of the reach of children Do not breathe dust Avoid contact with skin In case of contact with eyes, rinse immediately with plenty of water and seek medical advice Wear suitable protective clothing Wear suitable gloves In case of fire use water, type D or CO In case of accident or if you feel unwell seek medical advice immediately...
Page 35 Do not mix batteries of different types and brands. Do not mix new and used batteries. Keep batteries in original housing. The Zeliox must be fully charged before storing it for a longer period of time. Check every 100 days and fully recharge. Conditions for Safe Storage Store in a cool (preferably between 10-30°C) and ventilated area, away from...
Page 36 Skin Protection Not necessary under normal use. Use rubber protective gloves if handling a leaking or ruptured battery. Respiratory Protection Not necessary under normal use. In case of battery rupture, use self-contained full-face respiratory equipment. SECTION 9. PHYSICAL AND CHEMICAL PROPERTIES Appearance Rectangular shaped dark grey steel casing with plastic front.
Page 37 Special Precautions Please note Risk of fire. Explosion and burns. Do not short-circuit, crush, incinerate or disassemble the Zeliox Compact. Environmental Hazards Not applicable. Transport in Bulk Acc. To Annex II of MARPOL 73/78 and the IBC Code. Not applicable.
Page 38 SECTION 13. ECOLOGICAL INFORMATION When properly used or disposed, the Lithium-Ion batteries do not present environmental hazard. SECTION 14. DISPOSAL CONSIDERATIONS Disposal Methods Dispose In accordance with applicable regulations which vary from country to country. (In most countries, the trashing of used batteries is forbidden and the end-users are invited to dispose them properly, eventually through not-for-profit organizations, mandated by local governments or organized on a voluntary basis by professionals}.
Page 39: Glossary And Abbreviations
Germany. - Sub Miniature version A; High frequency Connector type. Voltage lock - Junction box for device plugs. - Thin Film Transistor. - Universal Serial Bus. Shore power - Terminology from shipping. The Zeliox Compact is connected to the mains.
Page 40: Technical Information
6. Technical Information Name Zeliox Compact Description 1600W / 1,2 kWh Model no. ZEL16-1,2-EU Battery type Lithium 12V - 100Ah Battery chemistry LiFePO4 Battery capacity 100Ah Available capacity Charge / discharge cycles 4000 times (at 80%) AC input voltage 185 - 270V...
Page 41 / overload / AC back feed / high input ripple Protection against voltage Remote data read-out (optional) Bluetooth GPS (optional) read out of Zeliox' position via GPS Solar Power input (optional) alternative power input for the Zeliox Initial Supplier Identifier Zeliox Address...
Page 42: Error Zeliox Compact
Full message: FAN error / Contact Zeliox (white) Means: One or more FANs do not run Action: Error message and continue. When active the Zeliox can overheat faster. 7.1.6 Backup battery error Full message: VBAT error / Contact Zeliox (orange) Means: The backup battery voltage level is low.
Page 43 7.1.13 Isolation fault occurred Full message: ISO FAULT. Please / restart (orange) Means: An isolation fault occurred Action: Error message and activities are stopped (no output and input), user needs to switch off and on the Zeliox to de-assert the isolation fault...
Page 44 7.1.15 No DC/DC converter active Full message: NO DC/DC / Converter (orange) Means: It is not possible to charge the Zeliox via de attenuator Action: Error message and activities are stopped (no output and input) 7.1.16 Internal battery is too cold...
Page 45 7.1.24 Contact is on message Full message: Contact is on. / Touch inhibited (white). Means: Car contact is on and therefore the Zeliox Compact can’t be operated via the touchscreen. Action: Info only 7.1.25 Mains is present while pressing main switch...
Page 46 Notes...
Page 47 Notes...
Page 48 Zeliox BV Spaarpot 13, 5667 KV, Geldrop The Netherlands www.zeliox.com...