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Loglift 82Z CE Operator's Manual

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Loglift 82Z CE
Operator's Manual GB
This operator ' s manual is an Original Instruction and applies for cranes from serial number:
BF82Z000001
2020-07

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Summary of Contents for Loglift 82Z CE

  • Page 1 Loglift 82Z CE Operator's Manual GB This operator ’ s manual is an Original Instruction and applies for cranes from serial number: BF82Z000001 2020-07...
  • Page 2 Congratulations with your new crane! You are now the owner of a quality product from Cargotec, built to the highest standards of safety and quality. The aim of this manual is to help you handle your crane safely and with full satisfaction. Please read the complete manual.

  • Page 3: Table Of Contents

    Table of Contents 1. Introduction ..................5 1.1. This Operator's Manual is intended for the operator of this Loglift crane ..5 1.1.1. Cleanliness certificate ............6 1.1.2. The Machinery Directive 2006/42/EC ........7 1.1.3. Description of Hiab Loglift 82Z ..........7 1.2.
  • Page 4 9.8. Troubleshooting ................ 64 9.8.1. Faults in the crane ............64 9.8.2. Faults on the CE device ............ 65 10. Technical Data .................. 67 10.1. Load plate table ..............67 11. Decommissioning ................68 11.1. Decommissioning a crane ............68 Loglift 82Z CE...

  • Page 5: Introduction

    The manufacturer reserves the right to change specifications, equipment, operating instructions and maintenance instructions without prior notice. Study these instructions carefully DANGER If you do not study the complete Operator’s Manual for your crane carefully, it could lead to fatal accidents or serious damage. Loglift 82Z CE...

  • Page 6: Cleanliness Certificate

    Connectivity or the Information. Any intellectual property rights or other right and title in and to the Connectivity features and the Information and all their further developments shall at all times be and remain the exclusive property of Hiab. Loglift 82Z CE...

  • Page 7: The Machinery Directive 2006/42/Ec

    The Loglift 82Z is available in many versions with a wide range of accessories, and fulfills the requirements of the European Machinery Directive as specified by the standard EN12999.
  • Page 8 Symbol for reference to a component in an illustration. (1) Refers to a component in an illustration. [option]: Indication for parts that are not-standard for the crane, but are an option. Not all [option] are available for your crane. Loglift 82Z CE...
  • Page 9 • You should therefore study the Operating Manual for the add-on equipment carefully, before you use the crane. • Take particular note when placing the crane in to or out of transport position. Loglift 82Z CE...

  • Page 10: Identification Of This Crane

    Introduction 1.3. Identification of this crane Description and identification of the crane: Mark: ..... Mark: ....Type: ........Type: ....Serial number: ......... Serial number: ......Manufact. year: ..... Manufact. year: ......Loglift 82Z CE...

  • Page 11: Structure And Parts Of The Crane

    Structure and parts of the crane 2. Structure and parts of the crane 2.1. Main groups The crane consists of the following main groups: (1) Crane base with column and slewing system (2) Boom system (3) Stabiliser system (4) Operating system Loglift 82Z CE...

  • Page 12: Crane Base With Column And Slewing System

    (1) 1st boom (2) 2nd boom (3) Hydraulic extensions The length of the hydraulic extension depends on the type of crane. (4) Grapple Add-on lifting accessorie is placed between the boom tip and the load. Loglift 82Z CE...

  • Page 13: Stabiliser System

    (2) Seat belt (3) Handle to adjust height of the seat (4) Locking device for seat tilting (5) Handle to adjust armrest DANGER For cranes with joysticks and HPC, always deactivate HPC before leaving the high seat. Loglift 82Z CE...

  • Page 14: Buttons On The Control Panel [Option]

    The speed of a function corresponds to the extent of the lever movement, regardless of the load and other functions, as long as the oil flow is sufficient. When the oil flow is insufficient, one or more functions might reduce their speed. Loglift 82Z CE...

  • Page 15: Stabiliser Control Valve

    The symbol is shown either on the lever knob or on a separate sign placed vertical/horizontal next to the lever. • Stabiliser extension (1) out/in • Stabiliser leg (2) upward/downward The stop button affects the oil supply to this valve. ➀ ➁ Loglift 82Z CE...

  • Page 16: Safety Precautions And Warnings

    • Fixed pump: Operate the stabiliser leg up for one minute in order to warm up the oil. • Variable pump: Operate stabiliser legs up and down for one minute, in order to warm up the oil. Loglift 82Z CE...

  • Page 17: Wind Speeds

    • Emitted A-weighted sound power level for loader cranes with hoist in accordance with ISO 3744: LwA = 107 dB (Uncertainty: KwA = 2 dB). • A-weighted sound pressure level at loader crane control stations in accordance with ISO 11201: LpA = 95 dB (Uncertainty: KpA = 4 dB). Loglift 82Z CE...

  • Page 18: Signs On The Crane

    • Overloading could result in damage to the crane or in the worst case, personal injury or death • Never increase a hanging load, since that may cause a load holding valve to open and/or the vehicle to turn over. • Never use the crane with the safety system switched off. Loglift 82Z CE...
  • Page 19 For Z-type cranes avoid situations when 1st and 2nd booms are in one line. In this particular position, the boom might easily overloaded when extending outreach of the crane and cause uncontrolled fall load on the ground. Loglift 82Z CE...

  • Page 20: Signals When Using A Crane

    • The country-specific regulations for crane operator signals are to be used. Signals in this manual give a number of standard signals that can be used. Loglift 82Z CE...
  • Page 21 Stop all crane movements / Hold the load in position Raise the open hand, with the palm clearly visible, and arm at shoulder height. Keep the hand still. Emergency stop for all movements by the crane Raise the hands and the arms to an oblique angle. Loglift 82Z CE...
  • Page 22 • Sideways movement outwards with both hands. Thumbs outwards. • Sideways movement inwards with both hands. Thumbs inwards. Turn in the direction indicated Indicate the direction with the hands. Open the tool Extend the arms at shoulder height, with the palms facing downwards. Loglift 82Z CE...
  • Page 23 Lift the open tool a little Extend both arms at shoulder height, with the palms facing upwards. Make vertical movements with both arms outstretched. Keep the tool in position briefly Raise the hand drooping slightly, with the fist clenched. Loglift 82Z CE...

  • Page 24: Use Of The Crane

    • Slide the stabiliser extension, on both sides of the vehicle, out completely if possible. Then lower the stabiliser legs for support. • Never operate the stabiliser legs, while the crane has a load! Loglift 82Z CE...
  • Page 25 WARNING • If a part of the crane comes in contact with an electricity line, you will be electrocuted! • Maintain the following minimum distances between crane overhead electricity lines, unless otherwise prescribed by national rules. Loglift 82Z CE...
  • Page 26 Minimum distance to an insulated Minimum distance to an uninsulated conductor conductor <500 V 0.5 m 500-40000 V 1.5 m >40000 V 2.0 m Voltages are found: up to 500 V: to buildings 500-40000 V: trams, trains over 40000V: power transmission Loglift 82Z CE...
  • Page 27 DANGER When you go into or out from the control station, use only handles and supports on the crane that were specifically made to help the operator to go into or out from the control station. Loglift 82Z CE...
  • Page 28 • Use low force when placing the stabiliser legs on the ground. • Do not raise the vehicle with the stabiliser legs, if the crane is equipped with only two stabiliser legs! If you raise the vehicle with the stabiliser legs, this may damage the stabiliser legs. Loglift 82Z CE...
  • Page 29 CAUTION • Operate the crane using smooth and gentle lever movements. • If a cylinder is at its end position, free the operating lever. Otherwise overheating can occur. Loglift 82Z CE...

  • Page 30: Use Of Lifting Equipment

    1. Check that the lifting accessories are securely fixed. 2. Only after this should you use your crane. WARNING • Clean the couplings, when connecting and disconnecting lifting accessories. Dirt can damage the hydraulic system. • Take care that your fingers are not trapped Loglift 82Z CE...

  • Page 31: Use Of Dismountable Cranes

    4. Disconnect the power take off to ensure that the hydraulic system is without pressure. 5. Disconnect the crane from the chassis. 6. Slowly drive the vehicle away from the crane. WARNING Take care when mounting/dismounting the crane on/off the vehicle. Roughly handling can seriously damage the crane or the vehicle. Loglift 82Z CE...
  • Page 32 Make sure the parked crane can not hit bridges, tunnels etc. • Pay attention to overhead power lines! Make sure that no part of the crane ever comes in contact with overhead power lines. For further instructions see vehicle's manual(s). Loglift 82Z CE...

  • Page 33: The Ce System [Option]

    • If the crane is equipped with dump valves the oil is dumped directly to tank. 4.2. Components in the CE System • A: Cabin warning interface in the vehicle (CWI) • C: Crane column • D: Engine stopper [option] Interface (1) Loglift 82Z CE...

  • Page 34: Buttons And Indicating Lights On The Interface

    On cranes with cabin the stop button is located on the cabins control panel. On cranes with high seat it is placed in front of the seat. Lamp indicator for supply voltage (2) • When the lamp is lit green the system is on. Lamp indicator for oil pressure (3) Loglift 82Z CE...
  • Page 35 • If the crane has an error or the stop button is pressed the warning lamps will flash differently, see the table below. Situation Flash code 100% Error code Loglift 82Z CE...

  • Page 36: Manual Control System [Option]

    Take care not to put your foot on the pedals when taking place in the high seat. Unintentional crane movements can occur. Hydraulic stabiliser extensions and legs are controlled by an additional control valve fitted to the stabiliser beam. stabiliser legs can also be operated from the high seat . Loglift 82Z CE...

  • Page 37: Starting Crane Operation

    - Rest of the hoses (LS line) and the electric cables 4. Adjust the crane at a suitable height by operating the stabilisers. 5. Reverse the vehcle against the console. 6. Attach the console cylinder lock and the chain. Loglift 82Z CE...

  • Page 38: Electric Tiltable Seat [Option]

    WARNING All levers must be in neutral position. DANGER When you are operating the stabiliser extensions: Make sure that you have full view of the stabiliser extensions. Do not stand in front of hydraulically operated stabiliser extensions. Loglift 82Z CE...

  • Page 39: Extend Stabiliser Extensions And Set Stabiliser Legs

    Take care not to lower the stabiliser leg to your foot. DANGER Check that the support plates do not bend or sink into the ground! WARNING Always ensure that the stabiliser legs and stabiliser extensions are in working position and securely locked. Loglift 82Z CE...

  • Page 40: Stabiliser System And Ground Conditions

    96S, 108S, 118S, 125S, 140S, 105Z, 125Z, 140Z, 150Z Separate stabiliser beam B5500 ET450 SY550 P (kN) P (kN) P (kN) 165Z 251S, 281S, 265Z NOTE Sign that shows the maximum force that the stabiliser legs can apply to the ground. Loglift 82Z CE...
  • Page 41 2. Extend the stabiliser extension until the yellow mark is visible. If the stabiliser extensions are equipped with a separate lock, lock it with the handle (2). 3. Operate the stabiliser leg downwards until it is set to the ground. Loglift 82Z CE...

  • Page 42: Operate The Boom System

    3. Extend the hydraulic extension until the 4. Press the grapple against the ground and grapple is released from the support hook. straighten the 2nd boom. 5. Press the second boom against the ground and rise the 1st boom slowly. Loglift 82Z CE...

  • Page 43: During Operation

    • Ensure that the weight of the load and the vehicle does not rest solely on the stabiliser system. Adjust the stabiliser leg if necessary. • Do not load from in front of the vehicle: there is a risk of the vehicle tilting over! Loglift 82Z CE...
  • Page 44 - warn others, ask them to move farther away, forbid them from touching the load, crane, vehicle or ground near the crane - request that power is turned off from the electricity line. Loglift 82Z CE...

  • Page 45: Ending Crane Operation

    1. Press the 1st boom and the grapple 2. Raise the 2nd boom against the ground. 3. Retract the hydraulic extensions until the 4. Operate the 2nd boom against the 1st grapple is locked in the support. boom. Loglift 82Z CE...

  • Page 46: Placing The Stabiliser System In Transport Position

    Do not stand in the stabiliser legs, tilting area. WARNING Do not put your foot under the stabiliser leg DANGER Always ensure that the stabiliser legs and the stabiliser extensions are in transport position and securely locked. Loglift 82Z CE...
  • Page 47 7. If manual operated stabiliser extension: lock the stabiliser extension with the handle (2). Crane with non-tiltable legs 1. Raise the stabiliser leg. 2. Retract the stabiliser extension completely. (If manual operated stabiliser extension: unlock the handle (2). Retract the stabiliser extension and lock with the handle (2). Loglift 82Z CE...

  • Page 48: Electric Tiltable Seat [Option]

    • During transportation, the crane must always be in its proper transport position, and the boom system must be supported also in lateral direction. IMPORTANT • Lock the boom assembly for transport so that the crane will not move by itself Loglift 82Z CE...

  • Page 49: Warning Interface (Twi)

    After use always put the crane into the transport position! When you have to park the boom on the load space, or over the load, secure the boom and the lifting accessories to prevent any unintentional movement of the crane and the lifting accessories. Loglift 82Z CE...

  • Page 50: Emergency Operation Of The Dump Valve

    Operate the crane with the utmost care. This emergency operation is only allowed to operate the crane to parked/transport position. All other actions is strictly forbidden! The crane may only be taken back in use once the damage has been repaired by an Loglift Jonsered authorized service workshop. Loglift 82Z CE...

  • Page 51: Maintenance And Service

    • Never try to reinstall the crane. Only a HIAB Dealer may reinstall the crane. Before carrying out any welding on the vehicle 1. Disconnect all electric power to the crane. 2. Contact the manufacture of the vehicle. Loglift 82Z CE...

  • Page 52: Follow The Maintenance Instructions

    • Lubricate the crane thoroughly, according to the lubrication schedule. • Park the crane in the transport position. Filters Replace the filter cartridge • after the first 50 hours operation • then after every 1000 hours operation Loglift 82Z CE...

  • Page 53: Daily Inspection

    • Maintain all add-on equipment, auxiliary equipment etc. according to the instructions supplied with it. 9.3.2. Weekly inspection and maintenance Shafts and pins • Check the lockings of shafts and pins. Steps, passageways and the seat/cab • Check the steps, passageways and the seat/cab. Loglift 82Z CE...

  • Page 54: Monthly Inspection And Maintenance

    • Clean the crane structure and check for damage (for example, any formation of cracks). In the event of damage that presents a safety risk: • Do not use the crane. • Have the damage repaired immediately by a Loglift/Jonsered service workshop. Loglift 82Z CE...

  • Page 55: Twice A Year Maintenance

    Take the crane, at least twice a year, to a Hiab service workshop for inspection and maintenance. Carry out the following maintenance at least once a year. Hydraulic system • Change the oil tank filler cap. • Change the hydraulic oil. • Change the oil in the slewing system. • Replace filters. Loglift 82Z CE...

  • Page 56: Lubrication

    Use lithium based grease containing EP additives (consistencies 2 and 3 are recommended, depending on the climate). Recommended greases: BP LS EP 2, ESSO UNIWAY EP2 N, AGIP GR MU/EP3, NYNÄS UNIFETT EP. NOTE Avoid grease with graphite or molybdenum-disulphide additives. Loglift 82Z CE...

  • Page 57: Lubrication

    The upper column bearing must be lubricated while the crane is slewed. If one person lubricates the upper column bearing, while another is slewing the crane: Take care that the person lubricating the bearing does not come into contact or get crushed by the crane! Loglift 82Z CE...

  • Page 58: Clean And Grease The Spring Cups

    3. Fill with grease. 9.5. Adjust the lateral clearance of the boom and/or hydraulic extension Turn the bearing covers an equal amount on both sides. Turn the covers all the way closed. Then open them one quarter of a turn. Loglift 82Z CE...

  • Page 59: Adjust The Chain In The Telescope

    Tighten the top chain with the adjustment screw. The correct tension is achieved when it is possible to move the chain vertically about 1.5 to 3 cm from its center by hand. Check the chain adjustments by extending and retracting the extensions a couple of times. Loglift 82Z CE...

  • Page 60: Hydraulics

    Air in the hydraulic system can lead to faults and damage To bleed air from the hydraulic system, proceed as follows: Move each crane cylinder and each hydraulically operated piece of add-on equipment at least twice to its end positions (slowly). Loglift 82Z CE...

  • Page 61: Replacing The Cartridge In Return Oil Filter

    Pay attention to the position of the handle. 10. Install the filter cartridge with attached filter housing. 11. Refit the cover. 12. Replace the breathing filter in the filler cap. 13. Switch on hydraulic system and check the filter for leakage. Loglift 82Z CE...

  • Page 62: Replacing The Cartridge In High Pressure Filter

    10. Replace the filter cartridge with the new one and screw carefully. 11. Fully tighten the filter housing. Then, unscrew it 1/4- turn back. 12. Screw the oil drain plug. 13. Switch on hydraulic system and check the filter for leakage. Loglift 82Z CE...

  • Page 63: Checking The Oil Tank Level

    - all filters 5. Refit the drain plug. 6. Fill the oil tank with hydraulic oil. Oil specification for HIAB products Hydraulic oil that is approved for HIAB products must comply with one of the following standards or equivalents: Loglift 82Z CE...

  • Page 64: Troubleshooting

    Stop using the crane Oil level in the tank is Top up the oil tank and bleed immediately! too low. the hydraulic system. The pump is faulty. Go to a HIAB service workshop. Loglift 82Z CE...

  • Page 65: Faults On The Ce Device

    Hiab service workshop. DANGER • Only correct yourself the faults that according to the table you may rectify. • Follow the instructions exactly! • All other faults must be corrected by personnel in a HIAB service workshop! Loglift 82Z CE...
  • Page 66 2. Check that all the cables are undamaged is pressed while the hydraulic 3. Check that there are no faults in the truck’s PTO is on, when the crane’s CE connections. system controls the engine stopper. Loglift 82Z CE...

  • Page 67: Technical Data

    10.1. Load plate table The Installer must fill in the valid meters (m) and kilos (kg) in this table, following instructions given in the Installation instructions manual. The enclosed Technical Data must be stored together with this Operator’s Manual. Loglift 82Z CE...

  • Page 68: Decommissioning

    Energy waste can be utilized by incinerating it at a proper waste incineration plant • spiral wraps, manufactured from polyethene, plastic, bearings (cleaned of lubricants) used in the column, beam system etc, manufactured from polyamide plastic. Loglift 82Z CE...
  • Page 69 Hazardous waste is delivered to a collection point for hazardous waste • oils: hydraulic oil, transmission oil from the slewing system • solid lubricants: greases from the joints and journal bearings • other waste containing oils and greases: hydraulic oil filters. Loglift 82Z CE...
  • Page 70 This page is intentionally left blank. Loglift 82Z CE...

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