CREST ULTRASONICS OPTIMUM CONSOLE OCJ-1014 Instruction Manual

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Instruction

Manual

OPTIMUM CONSOLE

JUNIOR AND

OCJ RECIRCULATING HOT AIR DRYER

Models: __ OCJ-1014, __ OCJ-1218, __ OCJ-1826, and __ OCJ-2424

(schematics provided herein for model checked above)

MANUAL 9907-103-OJSTD

CREST ULTRASONICS CORP.

Scotch Road at Mercer County Airport

P.O. Box 7266, Trenton, New Jersey, U.S.A. 08628

Phone 609 883-4000

Fax 609 406-7046

E-mail: info@crest-ultrasonics.com

•

Table of Contents

Need help?

Do you have a question about the OPTIMUM CONSOLE OCJ-1014 and is the answer not in the manual?

Questions and answers

Summary of Contents for CREST ULTRASONICS OPTIMUM CONSOLE OCJ-1014

Page 1 OCJ RECIRCULATING HOT AIR DRYER Models: __ OCJ-1014, __ OCJ-1218, __ OCJ-1826, and __ OCJ-2424 (schematics provided herein for model checked above) MANUAL 9907-103-OJSTD CREST ULTRASONICS CORP. Scotch Road at Mercer County Airport P.O. Box 7266, Trenton, New Jersey, U.S.A. 08628 Phone 609 883-4000 Fax 609 406-7046 E-mail: info@crest-ultrasonics.com...
Page 2: Table Of Contents
Resistivity Probe and Monitor G. Auto-lid H. Lip Vent Exhaust Section 4 Reference Hot Air Dryer Specification and Engineering Drawings “Maintenance and Troubleshooting” Publ. IM-5310 (Generators and Tanks) Timer and Temperature Controller Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 2 •...
Page 3: Introduction: How To Use This Manual
1.1 INTRODUCTION: How to Use This Manual THANK YOU for selecting Crest Ultrasonics Corp. to meet your precision cleaning needs. As the world’s leading manufacturer of ultrasonic cleaning systems, we pledge to keep earning your valued confidence with dedicated customer service and support. For a list of support services at Crest, please see Section 1.4 of this manual.
Page 4: Fundamentals Of Ultrasonic Cleaning
This modulation must be matched to the particular process and effects desired. Crest ultrasonic cleaning systems exclusively feature “Simultaneous Multi-frequency” and two modes of gassing modulation, thus offering maximum versatility in degassing. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 4 •...
Page 5 Crest Ultrasonics recommends that all selection and use of cleaning chemicals be closely coordinated by a designated Process Supervisor who is trained and knowledgeable in the chemical and operational aspects of ultrasonic cleaning.
Page 6 CLEANING, continued To assist you in determining the proper chemistry and equipment requirements for your different cleaning needs, Crest Ultrasonics operates an APPLICATIONS LABORATORY with a CLASS 100 CLEAN ROOM. To contact the Laboratory, please call (609) 883-4000. Four basic components are fundamental to every ultrasonic cleaning system: 1.
Page 7: General Safety Procedures
Always use racks, baskets, or tongs for inserting and removing objects from the cleaning tank. Some chemical processes will require the use of protective gloves and protective eyewear. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 7 •...
Page 8 Failure to do this may result in property damage and/or serious personal injury. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 8 •...
Page 9 “Maintenance” section of this manual. Before operating or performing any maintenance on Crest Ultrasonics machinery, you should read Crest Publication IM-5310, which is provided in “Reference.” Crest Ultrasonics Corp.
Page 10: Questions
Crest office or authorized representative nearest you rather than World Headquarters in the U.S.A. See cover page for names and addresses of international Crest Ultrasonics offices.) If you have questions regarding INSTALLATION, OPERATION, MAINTENANCE or SERVICE of Crest...
Page 11 TO CONTACT CREST, continued Questions regarding OPERATIONAL SAFETY, CLEANING CHEMISTRY AND PROCESS APPLICATIONS should be directed to: Applications Laboratory Crest Ultrasonics Corp. Scotch Road, P.O. Box 7266 Trenton, NJ, USA 08628 TEL: 609 883-4000. ext. 221 FAX: 609 883-6452 (Attn.: Appl. Lab)
Page 12: Inspection, Placement And Leveling
Failure to do this may result in property damage and/or serious personal injury. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 12 •...
Page 13: Installation
Movement during shipping may loosen certain plumbing connections which have already been made by Crest manufacturing. Therefore, you should check all the compression fittings and unions on your Crest Ultrasonics Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 13...
Page 14 NOTE: if you utilize a closed loop water system, the wash tank(s) may be connected to that instead. 3. Connect FILL for RINSE STATIONS (typically just one stub-out) to water source or chemical source. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 14 •...
Page 15 Connect return port on console tank to the corresponding connection on coalescer unit. (Refer to schematic.) Waste water drain for coalescer should be connected to factory drain when it is necessary to drain the coalescer. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 15 •...
Page 16 Follow all procedures for safe installation and use of electrical devices. 1. A proper electrical drop must be supplied by the factory. Please refer to the electrical schematic(s) provided with this manual for power requirements. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 16 •...
Page 17 Please refer to Publication IM-5310 in “Reference” for detailed information regarding the generators and transducers supplied with this console. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 17 •...
Page 18 2.2 INSTALLATION, continued Important: These installation recommendations are for the most frequently-used configurations and options on Crest console systems. Please contact the Engineering Documentation Office (609 883-4000) if you need additional information. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 18 •...
Page 19: Start-Up And Processing
Failure to do this may result in property damage and/or serious injury. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 19 •...
Page 20 It is not equipped with the safeguards necessary for cleaning with combustible chemicals. If you ever need to use combustible chemicals for ultrasonic cleaning, please contact CREST to order machinery suited for that purpose. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 20 •...
Page 21 9. Allow ultrasonics to be activated for an initial period of 15 minutes to permit thorough de-gassing (i.e., release of trapped gases in tank liquid). CAUTION: Do not attempt to operate ultrasonics without liquid in the tank. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 21 •...
Page 22 Normal evaporation (accelerated by heating the liquid) and other processing factors may affect the concentration level, and adjustments may be necessary from time to time. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 22 •...
Page 23 WARNING: After removing basket/carrier from dryer, allow hot parts to cool before unloading from carrier. See additional processing directives in sections 2.5 and 2.6 Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 23 •...
Page 24: Process Supervisor" Designation
• protective gloves and protective eyewear; • appropriate containers or tongs for immersing parts to be cleaned. Operating instructions and safety requirements should be kept within easy access of the console. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 24 •...
Page 25: Principles Of Routine Operation
1 ” on every side of the basket. The uniform cleaning action is the result of the co-existence of all the frequencies going in all directions at the same time. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 25 •...
Page 26 Crest recommends that the use of cleaning chemicals be closely coordinated by a designated Process Supervisor. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 26 •...
Page 27: Daily Start-Up
Or, if cleaning fluid has not been emptied from the previous day’s usage, simply remove the tank lid and check the detergent concentration in the solution. Add water or detergent as needed. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 27 •...
Page 28 15 minutes to permit thorough degassing. CAUTION: Do not attempt to operate ultrasonics without liquid in the tank. 10. Add liquid detergent or cleaning agent to the water as it is cavitating. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 28 •...
Page 29 Adjust the fill valves only when needed. WARNING: Countertops may become HOT after prolonged use of the machine. At this point, you may wish to review additional information on the hot air dryer contained in “Reference.” Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 29 •...
Page 30: Daily Shut-Down
Close drain valves. - or - If cleaning solution is not to be emptied, simply place lid on tank over solution. Place lids on all tanks for which lids are supplied. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 30 •...
Page 31: General Maintenance
Please see also the additional maintenance recommendations contained in the manual “Maintenance and Troubleshooting for Crest Ultrasonics Large Industrial Cleaning Systems,” which is supplied in ”Reference.” Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 31 •...
Page 32: Decanter/Coalescer Units
#1) or to a holding container. This procedure greatly extends the useful life of both the solvent and the emulsion fluid, reduces waste water, and enhances the final cleanliness of the product. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 32 •...
Page 33 The decanted water flows under the dam, then over the weir and into the reservoir. From the reservoir it can be pumped back to the process tank where the emulsion originated. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 33 •...
Page 34 (2) sight gauges provided. The outlines of the dam and weir can be seen on the outside of the decanting/ coalescing unit. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 34 •...
Page 35 The pump and heaters are protected against low liquid levels by individual liquid level switches. A safety overflow port is also provided on this unit. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 35 •...
Page 36: Rotation
Maintenance on the rotating mechanisms should include periodic inspection of the drive gears and sprockets for wear, and tightening of chains as needed. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 36 •...
Page 37 Parts Carriers Crest supplies parts carriers of various designs and mesh sizes to accommodate different parts configurations. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 37 •...
Page 38: Reservoir Pumpout System
Cover the reservoir holding tank with the supplied lift-off lid. Tank should be covered at all times except when maintenance is being performed. (See “Maintenance” section on the next page.) Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 38 •...
Page 39 Drain out liquid via the 1/4-turn ball valve located on the drain nipple (pump suction.) Cover the reservoir holding tank with the supplied lift-off lid. Tank should be covered at all times except when maintenance is being performed. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 39 •...
Page 40 3.2 USE OF SPECIAL OPTIONS: Reservoir Pump-out, continued To perform maintenance, make sure POWER IS OFF. Solution must be cooled. You should wear personal protective gear as required by the chemistry of the tank contents. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 40 •...
Page 41: Automatic Metering (For Detergent, Rust Inhibitor, Or Other Additive)
Typically, the additive is stored in a 1- or 5-gallon reservoir (carboy), that may be located inside the console. In some cleaning consoles, a flowmeter and pressure regulator are installed on the tank’s supply line. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 41 •...
Page 42: Auto Rinse Water Flow Control (Timed Cascade)
NOTE: if the cleaning system utilizes a Rigibot CTS- model materials handling assembly, it may be possible to program the timed cascade function to occur automatically, controlled by the PLC. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 42 •...
Page 43: Auto Rinse Water Flow Control Via
Then the valve closes. For many cleaning applications a resistivity reading of 1-2 megohm is sufficient for the final rinse. For high precision applications, resistivity up to 10 megohm or greater may be required. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 43 •...
Page 44 CAUTION: Do not allow the probe points to run “dry.” They will eventually burn out in this condition. Controller may be calibrated according to instructions in the manufacturer’s literature in the “Reference” section of this manual. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 44 •...
Page 45: Auto-Lid
To continue opening or closing of the lid, turn and hold the switch to the appropriate position. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 45 •...
Page 46: Lip Vent Exhaust
Therefore, additional factory ventilation may be required. Consult both the safety information provided with the chemicals you are using and the industrial regulations pertaining to your locality. Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 46 •...
Page 47 (inches) front to back (inches) liquid depth (inches) Footprint: Wash/Rinse Console: left to right (inches) - without loading table - with loading table front to back (inches) height (inches) Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 47 •...
Page 48 Dryer On/Off Heat On/Off Overtemperature Warning (red light) Autolid OPEN / CLOSE OPTIONAL OPTIONAL OPTIONAL OPTIONAL Dryer Temperature Controller (manufacturer’s instruction provided in “Reference”) Additional Standard System Features Ventilated Back Panels Leveling Legs Crest Ultrasonics Corp. Manual #9907-103-OJSTD Page 48 •...
Page 49 SPECIFICATION AND ENGINEERING DRAWINGS continued If you require documentation beyond what is provided in this manual, please contact: Engineering Department Crest Ultrasonics Corp. P.O. Box 7266 Scotch Road at Mercer County Airport Trenton, New Jersey 08628 U.S.A. Telephone (609) 883-4000 Fax (609) 406-7046 Crest Ultrasonics Corp.

This manual is also suitable for:

Optimum console ocj-1218 Optimum console ocj-1826 Optimum console ocj-2424