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Fabral 5V Crimp Ordering & Installation Self Help Manual

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  • Page 2: Minimum Recommended - Tools & Equipment

    Important Notice: This guide must by read and understood in its entirety before beginning installation. This guide is supplied by FABRAL, Inc. for use by its customers. This is intended to be a guide only, and does not replace or supercede local or state building codes.

  • Page 3: Safety Considerations

    SAFETY CONSIDERATIONS ♦ Never use unsecured or partially installed panels as a working platform. Do not walk on panels until they are in place on the roof and all of the fasteners have been installed. ♦ Metal roofing panels are slippery when wet, dusty, frosty, or oily. Do not attempt to walk on a metal roof under these conditions.
  • Page 4 ESTIMATING & ORDERING A ROOF Step 1 A. Sketch a birds-eye view of the roof and label each section (see example below.) Sketch a diagram of each roof section. Show all measurements (see example below.) It is important to measure exact center of the ridge to the eave edge. Do not allow anything for overhang. 3 0 ' 1 2 ' 2 2 '...
  • Page 5 ESTIMATING & ORDERING A ROOF Step 2 SAMPLE “B” Section A—13 pcs. X 12’ Now look at your roof diagram and figure out your next section of roof. Refer back to Diagram “A”. Section B of this sample roof is the same as Section A. Your materials list should now look like Sample “C” below. SAMPLE “C”...
  • Page 6 All trim is produced in 10’ sections only. Remember to allow 6” of overlap on all trims. Use the estimating section to determine trim quantities. 5V CRIMP - Estimating Guide Accessories Determine the total lineal feet of each condition listed below and then fill that number in on each line. Use the equations on previous pages to calculate the number of pieces for each item and circle the flashing design required.
  • Page 7 Estimating Guide #14 x 1 Accessory Screws (_____ft. EAVE x 1/ft) + (_____ft. GABLE x 2/ft) + (_____ft. VALLEY x 3/ft) + (_____ft. SKYLIGHT/CHIMNEY PERIMETER x 2/ft) = ________ screws #14 x 1½ Accessory Screws (_____ft. RIDGE x 2/ft) + (_____ft. SIDEWALL x 2/ft) + (_____ft. ENDWALL x 1/ft) + (____ft. HIP x 3/ft) + (____ft.
  • Page 8 Profile Vent for 5V 1 pc. #3 Pipe Boot You are now ready to order your new metal roof. If you have any questions, or need you materials list checked, please contact your local FABRAL Distributor. 5V CRIMP Order Form Panels:...
  • Page 9 4. Place an alignment line along the gable end where the first roof panel will be installed. THIS LINE SHOULD BE ½” IN FROM THE GABLE EDGE OF THE ROOF DECK AND SQUARE WITH THE EAVE LINE. Various methods exist for insuring that the line is square. Call your nearest FABRAL Dealer if you need assistance. (See Illustration #2) ILLUSTRATION #2 1/2"...

  • Page 10: Panel Installation

    21. Be sure to check the existing roof and repair any damaged areas prior to installation of the new roof system. The following steps should be taken when installing 5V CRIMP roof panels over existing roofing. 1. Inspect the roof for damage and make any necessary repairs.
  • Page 11 5V CRIMP – FASTENERS fasten panels. # Fasteners Description Listed are the fasteners recommended for the proper installation of the 5V CRIMP panels. Also note the diagram below for proper installation of gasketed Approx. #14 x 1” Panels and Trim fasteners.
  • Page 12 5V CRIMP - INSTALLATION GUIDE Enlargements of trims shown on following pages. GABLE/RAKE VALLEY RIDGE/PEAK PIPE PENETRATION SIDEWALL EAVE GABLE/RAKE ENDWALL EAVE CE-1 MONOSLOPE PEAK CAP SIDEWALL/ENDWALL CP-1 ASW-1 RIDGE/HIP RR-1 GABLE WG-1 TRANSITION AT-1 GAMBREL AT-2 VALLEY RV-2...
  • Page 13 5V Crimp Trim Enlargements EAVE CE-1 GABLE WG-1 MONOSLOPE PEAK CAP CP-1 VALLEY RV-2 TRANSITION AT-1 RIDGE/HIP RR-1 GAMBREL AT-2 SIDEWALL/ENDWALL ASW-1...
  • Page 14 EAVE DETAIL 30# ROOFING FELT 5V ROOF PANEL Notes: #14 FASTENER 1. Tack the eave flashing in place under the underlayment using a few roofing nails. Fasten CE-1 the eave trim to the fascia with a painted screw fastener @ 12” o.c. ROOF STRUCTURE 2.
  • Page 15 RIDGE & GABLE DETAILS RIDGE DETAIL SEALANT IS USED BETWEEN RIDGE & GABLE AND RIDGE CAP, RR-1 RIDGE UNDER GABLE LAP #14 x 1 1/2" LONG FASTENER 5V ROOF PANEL AT EVERY RIB (12" O.C.) 30# ROOFING FELT FASTENER ROOF STRUCTURE OUTSIDE CLOSURE SEALANT TAPE (ON HIP ROOFS, USE...
  • Page 16 30# ROOFING FELT Notes: SWEPT WING GABLE 5V ROOF PANEL Note: 1. In high rain areas, FABRAL recommends that a FASTENER high grade underlayment, such as ice and water shield, be placed 24” along the gable prior to BUTYL SEALANT TAPE installation of 30# roofing felt.
  • Page 17 GAMBREL DETAIL BUTYL SEALANT TAPE Notes: TOP & BOTTOM INSIDE CLOSURE OF CLOSURE 1. Bottom panels of the slope transition must FLASH AT-2 #14 x 1 1/2" SCREW be installed first. (12" O.C.) BUTYL SEALANT TAPE 2. Mark the location of the foam closure and place TOP &...

  • Page 18: Skylight Flashing Preparation

    (2” on each side). 2. Cut a 1/8” slot in the two uphill corners of the 6" 5V Crimp panels, slightly wider than 2” so the uphill flashing can slide through the two slots. 2 1/16"...
  • Page 19 SKYLIGHT DETAIL “B” 2" 2" 2 1/2" FOLD HERE 2" 90 DEGREE REMOVE THIS 2" MATERIAL CUT HERE CUT HERE Notes: 1. Trim and bend the right side skylight flashing as indicated. 2. Trim the left side in a similar fashion. (Keep in mind the up from the downhill ends.) SKYLIGHT SKYLIGHT FLASHING (SIDE) FIELD FORMED...

  • Page 20: Chimney Flashing

    Notes: 1. Procedures for the installation of Chimney Flashings are similar to the Skylights. 2. The saw-cut reglet shown provides the best weather tight installation for chimneys. Fill the CRICKET FIELD reglet with one part polyurethane sealant, insert MADE FROM trim and fasten as necessary with masonry FLAT SHEET anchors.
  • Page 21 (800)528-0878/Fax: (715)387-2424 Jackson Plant: 308 Alabama Blvd. Jackson, GA 30233 (800)884-4484/Fax: (800)765-4484 Cedar City Plant: 2402 Industry Way Cedar City, UT 84720 (800)432-2725/Fax: (800)632-2725 Rathdrum Plant: 658 Boekel Road Rathdrum, ID 83858 (888)470-0013/ Fax: (888)632-2725 R-23 © 2000 FABRAL 4/00 (9832523000)

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