DWK WHEATON Standard Instruction Manual
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DWK WHEATON Standard Instruction Manual

Top drive roller apparatus
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INSTRUCTION MANUAL
WHEATON® Standard
Top Drive Roller Apparatus
Catalog Numbers:
WSTPF511X-A
J
THROUGH
AND
WSTPF5811X-A
THROUGH
DWK Life Sciences | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 |
J
www.dwk.com
| P/N 50099786 Rev. 07/2021

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  • Page 1 INSTRUCTION MANUAL WHEATON® Standard Top Drive Roller Apparatus Catalog Numbers: WSTPF511X-A THROUGH WSTPF5811X-A THROUGH DWK Life Sciences | 800.225.1437 (U.S. & Canada Only) | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 07/2021...

  • Page 2: Table Of Contents

    Motor Replacement ........................ 24 Fuse Replacement ........................24 OPTIONAL BATTERY BACKUP TECHNICAL INFORMATION..............25 Operation with Battery Backup ....................25 Replacement Batteries......................25 Declaration of Conformity ........................ 54 DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 3 – ASSEMBLY – WL058605, WL058585, WL058609, WL058589 FIGURE T – ASSEMBLY – WL058607, WL058588, WL058608, WL058590 FIGURE U – MAINS FUSE REPLACEMENT FIGURE V – BOTTLE SPEED VALIDATION EMI DECLARATION AND WEEE NOTICE DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...

  • Page 4: Introduction

    Should warranty service be necessary, please contact the DWK Life Sciences Technical Services Department (+1.856.825.1100 option 4) for authorization and instructions. It will be necessary to remove the roller unit’s control housing in order to ship it to DWK Life Sciences. Please contact the DWK Life Sciences Repair Department for information.
  • Page 5 All requests for inspection must be made to the carrier within 15 days of receipt of shipment. The shipping carton should not be discarded but retained until inspection by a representative of the carrier is made. DWK Life Sciences takes no responsibility for damage to merchandise in transit. All such claims must be submitted to the carrier.

  • Page 6: Safety Symbols

    Fitting a battery of the wrong type, such as a non-rechargeable battery, can cause an explosion or fire hazard. DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 7 Do not operate this equipment in any manner not specified in this manual. It is recommended that a fire extinguisher always be located in areas where electrical instruments are being used. DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...

  • Page 8: Specific Safety Considerations

    Do not modify the line cord that has been provided. If it does not fit the available outlet, contact your nearest DWK Life Sciences distributor for the proper line cord for your geographic area. DWK Life Sciences | 856.825.1100 | www.dwk.com...

  • Page 9: Specifications - Standard Roller- Top Drive Roller Apparatus

    Humidity: 80% up to 31°C / 50% at 40°C Altitude limit: 2000 meters Motor: 24 VDC – Brushless Gear motor Battery Backup (option): (2) Sealed Lead Acid batteries for approximately 8 hours full operation. DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 10 Roller Bearings – Delrin with stainless steel ball bearings Rollers – EPDM rubber with aluminum shafts Vertical Drive Belts – Neoprene rubber Horizontal Drive Belts – Urethane Rubber DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...

  • Page 11: Dimensions And Capacities

    127.6 50.7 128.8 57.4 145.9 57.3 145.7 56.7 144.0 64.6 164.0 64.4 163.7 62.7 159.3 71.7 182.1 71.6 181.7 68.7 174.5 Will Not Fit Into Incubator 74.7 189.8 DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...

  • Page 12: Installation And Initial Startup

    If the wrong power cord has been shipped for your particular application, contact your nearest DWK Life Sciences dealer for the proper cord. The Top Drive Standard Roller Apparatus has been equipped with a 3-wire grounding type power cord. The unit is only grounded when it is plugged into an appropriate receptacle.

  • Page 13: Main Operation

    (including speed and bottle diameter) set to the factory defaults. You will need to set the new system to your bottle diameter and desired speed before using for production. (see section 2 above) DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...

  • Page 14: Front Panel Navigation

    Navigating between the three main screens is done through the four push buttons on the edge of the display. Up Arrow Select Enter Down Arrow FIGURE 2 – DISPLAY INTERFACE DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...

  • Page 15: Operation Mode

    If traction rings or ridges are at both ends of the bottle, measure both ends and take the average. Using the obtained measurement(s), enter the bottle diameter (in millimeters). DWK Life Sciences | 856.825.1100 | www.dwk.com...

  • Page 16: Bottle Rotation Direction

    Bottle Rotation Direction should be set to forward (Fd) to provide a counterclockwise bottle rotation. If the motor is replaced with a motor different than the speed it originally came with, it is recommended to consult DWK Life Sciences Service to determine if the Bottle Rotation Direction needs to be changed.

  • Page 17: Ramp Up Time

    Down buttons to set the motor gear ratio. The default gear ratio setting is 60. NOTE: This value is pre-set at the factory and should NOT be changed without consulting DWK Life Sciences Technical Service if the proper value is unknown.

  • Page 18: Motor Calibrate

    After 2 seconds, the system will return to normal operation. During any step in the calibration, the UP / DOWN buttons can be used to cancel the calibration, restoring the system back to normal operation. DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...

  • Page 19: Alarms

    (loud) will sound. The display will show (rOt). To disable this alarm, change the rAO parameter (included in the Factory Mode) from 1.0 to 0.0. This setting will cause the software to ignore the belt hall effects. DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...

  • Page 20: Battery Condition And Backup Alarm (Option)

    21.7 volts and need to be recharged. To disable this alarm, change the bAO parameter (included in the Factory Mode) from 1.0 to 0.0. This setting will cause the unit to ignore any battery problems. DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...

  • Page 21: Maintenance - For Qualified Service Personnel Only

    ) and Hydrogen Peroxide (H ), will reduce the lifespan of the unit. *The use of vaporized disinfectants damages the electronics and is not authorized under the warranty.* DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...

  • Page 22: Troubleshooting

    Motor runs but roller(s) will not turn; Cause: Drive and/or deck gear pulley(s) loose. Remedy: Tighten gear pulley(s) with hex key. Cause: Belt(s) worn or broken. Remedy: Replace defective belts. DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 23 Remedy: Replace defective board. Cause: Drive motor defective. Remedy: Replace defective motor. Cause: Line voltage varying by more than +/-10%. Remedy: Have mains checked by a qualified electrician. DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...

  • Page 24: Motor Replacement

    110-120 VAC unit use 5x20 mm, 250 V, 1.0 A fuse and the correct cord set is used. 220-240 VAC unit uses (2) 5x20 mm, 250 V, 0.63 A fuses and the correct cord set is used. DWK Life Sciences | 856.825.1100 | www.dwk.com...

  • Page 25: Optional Battery Backup Technical Information

    Replacement Batteries (2) Power Sonic Model PS-1230 Typical Battery Service Life - 2.5 to 3 years Assuming battery storage and operation in a 37 o C incubator DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 26 WHEATON® Standard Roller Apparatus FIGURE A – MAIN ASSEMBLY 52 POS TOP DRIVE STANDARD ROLLER – WSTPF511X-A-J DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 27 230V ASSEMBLY DRIVE UNIT, TOP DRIVE STANDARD WSTPF5110-C-J WL058634 230V ASSEMBLY DRIVE UNIT, TOP DRIVE W/OPT WSTPF5111-C-J WL055691 ASSEMBLY, TOP FRONT RAIL WL055690 ASSEMBLY, TOP REAR RAIL WL055612 ASSEMBLY, REAR RAIL DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 28 WHEATON® Standard Roller Apparatus FIGURE B – MAIN ASSEMBLY 86 POS TOP DRIVE STANDARD ROLLER – WSTPF811X-A-J DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 29 230V ASSEMBLY DRIVE UNIT, TOP DRIVE W/OPT WSTPF8111-C-J WL058588 ASSEMBLY 120V WSTPF8110-A-B WL058607 ASSEMBLY 120V WITH OPTION WSTPF8111-A-B WL058590 ASSEMBLY 230V WSTPF8110-C-J WL058608 ASSEMBLY 230V WITH OPTION WSTPF8111-C-J DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 30 WHEATON® Standard Roller Apparatus FIGURE C – ASSEMBLY, BASE WITH UPRIGHTS – WL055693 DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 31 CASTER 3.5 IN. NON-MARKING WITH BRAKE 50030016 1/4-20 X 5/8 IN., BOLT I052363 1/4-20 X 1/2 IN., BOLT I052370 WASHER, STAR, 1/4 IN., INTERNAL TOOTH WI056888 UNIVERSAL UPRIGHT DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 32 WASHER, STAR, 1/4 IN., INT. TOOTH I052363 1/4-20 X 1/2 IN., BOLT 50030016 1/4-20 X 5/8 IN., BOLT 50027727 1/4 X 5/8 IN. WASHER I052860 RAIL, LEFT UPRIGHT I052859 RAIL, RIGHT UPRIGHT DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 33 FIGURE E – ASSEMBLY, FRONT RAIL – WL055613 FIGURE E – ASSEMBLY, FRONT RAIL – WL055613 ITEM QTY. DWK NO. DESCRIPTION WL055617 RAIL, FRONT SUPPORT WL055615 BEARING, SLOTTED DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 34 WHEATON® Standard Roller Apparatus FIGURE F – ASSEMBLY, FRONT RAIL – WL055704 FIGURE F – ASSEMBLY, FRONT RAIL – WL055704 ITEM QTY. DWK NO. DESCRIPTION WL055684 RAIL, FRONT WL055615 BEARING, SLOTTED DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 35 WHEATON® Standard Roller Apparatus FIGURE G – ASSEMBLY, REAR RAIL – WL055612 FIGURE G – ASSEMBLY, REAR RAIL – WL055612 ITEM QTY. DWK NO. DESCRIPTION WL055616 RAIL, REAR WL055615 BEARING, SLOTTED DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 36 WHEATON® Standard Roller Apparatus FIGURE H – ASSEMBLY, REAR RAIL – WL055703 FIGURE H – ASSEMBLY, REAR RAIL – WL055703 ITEM QTY. DWK NO. DESCRIPTION WL055685 RAIL, REAR WL055615 BEARING, SLOTTED DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 37 FIGURE I – ASSEMBLY, DECK – WL055614 ITEM QTY. DWK NO. DESCRIPTION I052885 ROD, SUPPORT I054128 ASSEMBLY, ROLLER/SHAFT 50028196 WASHER, NYLON 50029959 WASHER, STAR, #8, INT. TOOTH 50029922 SCREW, #8-32 X 3/8 IN. DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 38 FIGURE J – ASSEMBLY, DECK – WL055701 ITEM QTY. DWK NO. DESCRIPTION I054128 ASSEMBLY, ROLLER/SHAFT I052885 ROD, SUPPORT 50028196 WASHER, NYLON 50029959 WASHER, STAR, #8, INT. TOOTH 50029922 SCREW, #8-32 X 3/8 IN. DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 39 FIGURE K – ASSEMBLY, TOP FRONT RAIL – WL055691 FIGURE K – ASSEMBLY, TOP FRONT RAIL – WL055691 ITEM QTY. DWK NO. DESCRIPTION WL055699 RAIL, FRONT WL055615 BEARING, SLOTTED DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 40 – ASSEMBLY, TOP FRONT RAIL – WL055682 FIGURE L – ASSEMBLY, TOP FRONT RAIL – WL055682 ITEM QTY. DWK NO. DESCRIPTION WL055706 SUPPORT, FRONT HOUSING WL055615 BEARING, SLOTTED DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 41 FIGURE M – ASSEMBLY, TOP REAR RAIL – WL055690 FIGURE M – ASSEMBLY, TOP REAR RAIL – WL055690 ITEM QTY. DWK NO. DESCRIPTION WL055698 RAIL, REAR WL055615 BEARING, SLOTTED DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 42 FIGURE N – ASSEMBLY, TOP REAR RAIL – WL055683 FIGURE N – ASSEMBLY, TOP REAR RAIL – WL055683 ITEM QTY. DWK NO. DESCRIPTION WL055705 RAIL SUPPORT WL055615 BEARING, SLOTTED DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 43 FIGURE O – ASSEMBLY, TOP DECK – WL055689 ITEM QTY. DWK NO. DESCRIPTION I052885 ROD, SUPPORT 50029959 WASHER, STAR, #8, INTERNAL TOOTH 50029922 SCREW, #8-32 X 3/8 IN. 50028196 WASHER, NYLON I054128 ASSEMBLY, ROLLER/SHAFT DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 44 FIGURE P – ASSEMBLY, TOP DECK – WL055700 ITEM QTY. DWK NO. DESCRIPTION I052885 ROD, SUPPORT I054128 ASSEMBLY, ROLLER/SHAFT 50028196 WASHER, NYLON 50029959 WASHER, STAR, #8, INTERNAL TOOTH 50029922 SCREW, #8-32 X 3/8 IN. DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 45 WHEATON® Standard Roller Apparatus FIGURE Q – ASSEMBLY DRIVE UNIT – WL058584, WL058633, WL058601, WL058634 DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 46 WHEATON® Standard Roller Apparatus FIGURE R – ASSEMBLY DRIVE UNIT – WL058584, WL058633, WL058601, WL058634 DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 47 LABEL, NON-RECHARGE BATTERIES WL058633, WL058634 50099794 ASSEMBLY WIRE HARNESS WITH ROTATION ALARM WL058633, WL058634 50099793 ASSEMBLY WIRE HARNESS WL058633, WL058634 50028903 LABEL, "USE LEAD ACID BATTERIES" WL058633, WL058634 DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 48 WHEATON® Standard Roller Apparatus FIGURE S – ASSEMBLY – WL058605, WL058585, WL058609, WL058589 DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 49 WL058605, WL058609 50099517 FERRITE WL058605, WL058609 I051479 CABLE TIE WL058605, WL058609 50028416 LABEL, CE (MARK) WL058609, WL058589 50091156 LABEL, WEEE WL058609, WL058589 50099798 18 MM HOLE PLUG WL058585, WL058589 DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 50 WHEATON® Standard Roller Apparatus FIGURE T – ASSEMBLY – WL058607, WL058588, WL058608, WL058590 DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 51 NUT, HEX, #4-40 WL058607, WL058608 I051479 CABLE TIE WL058607, WL058608 50028416 LABEL, CE (MARK) WL058608, WL058590 50091156 LABEL, WHEELIE BIN WL058608, WL058590 50099798 18 MM HOLE PLUG WL058588, WL058590 DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 52 110-120 VAC: (1) 1.0 A 250 VAC 5X20 MM 220-240VAC: (2) 0.63AT, 250V, 5x20mm 220-240 VAC: (2) 0.63 A 250 VAC 5X20 MM FIGURE U – MAINS FUSE REPLACEMENT DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 53 WHEATON® Standard Roller Apparatus FIGURE V – BOTTLE SPEED VALIDATION DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...

  • Page 54: Declaration Of Conformity

    EU - Directive, with respect to the design and construction of the commercialized version. This declaration is invalid if modifications are performed on the device which has not been certified by DWK Life Sciences LLC. Designation of the device: Standard Roller...
  • Page 55 WEEE guidelines established in your area. There are no reusable parts. Contact the original distributor from which this product was purchased for proper disposal instructions. Specifications subject to change without prior notice. ã2021 DWK Life Sciences LLC DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099786 Rev. 11/2021...
  • Page 56 WHEATON® Standard Roller Apparatus Contact us at DWK.com © 2021 DWK Life Sciences | The trademarks used are owned by DWK Life Sciences GmbH, DWK Life Sciences LLC or DWK Life Sciences Ltd. DWK Life Sciences | 856.825.1100 | www.dwk.com...

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