Seamark ZM ZM-R380B Manual

Bga rework station

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BGA Rework Station ZM-R380B

NO.：ZM-SMS-03-02

Address: Building A, 4th Floor, Donghua Industrial Park, Sanwei Section,

Bao'an Road, Bao'an, Shenzhen, China

Telephone

0755-29929955

Http://www.szzhuomao.com

深圳市卓茂科技有限公司

SHENZHEN ZHUOMAO TECHNOLOGY CO., LTD.

29929956

E-mail:bga29929955@126.com

Manual

Fax 0755-29929953

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Page 1 深圳市卓茂科技有限公司 SHENZHEN ZHUOMAO TECHNOLOGY CO., LTD. Manual BGA Rework Station ZM-R380B NO.：ZM-SMS-03-02 Address: Building A, 4th Floor, Donghua Industrial Park, Sanwei Section, Bao'an Road, Bao'an, Shenzhen, China Telephone 0755-29929955 29929956 Fax 0755-29929953 Http://www.szzhuomao.com E-mail:bga29929955@126.com...
Page 2 Preface Shenzhen ZhuoMao Technology Co., Ltd. is a high-tech enterprise involved in research, development, production and marketing. Since its establishment, with strong technical force, faithful business philosophy, a sound sales network, comprehensive and thoughtful after-sales service, through the absorption and the introduction of foreign advanced technology, we improved ourselves and won customers trust &...
Page 3: Table Of Contents
Contents 1st 、 Introduction Features ………………………………………… 3 2nd 、 installation ………………………………………………3 3rd 、Product specifications and technical parameters …………………4 4th 、 Introduce of the main structure ………………………………… 5 1 Structure description …………………………………………… 5 2 Features …………………………………………………… 5 5th 、 procedures Installation and operation …………………………...
Page 4: 1St 、 Introduction Features
1st、 Features 1. Choose imported high-precision materials (temperature sensor, PLC, heater) to control the BGA desoldering & soldering procedures precisely. 2. The Top (hot-air) & bottom (IR) heaters heat independently, and it can set up 8 rising temperature segments and 8 constant temperature segments to control.
Page 5: 2Nd 、Installation
lead-free welding requirements, all can be handled easily. 2nd 、Installation 1、Be away from flammable, explosive, corrosive gas or liquid. 2、Avoid damp places, the air humidity is less than 90%. 3、Temperature -10 ℃ ~ 40 ℃, avoid direct sunlight, prolonged sun exposure.
Page 6: Structure Description
3th 、Specifications 1、Power : 220V±10％ VAC 50/60 Hz; 2、 Total power: 3.25KW Max; 3、Heater power: The upper heater 0.8KW; the bottom IR heater 2.4KW; 4、 Temperature control: K-type thermocouple of high closed-loop control: Upper and lower parts independently measured; Temperature precision is within ±3 degree. 5、Positioning mode: V-groove PCB positioning.
Page 7 2 、function description NAME FUNCTION USE METHOD Y-axis adjust Adjust the top heater handle right and left Z-axis adjust Adjust the top heater up handle and down Heating the BGA from Adjust by Z-axis Heating group handle Focus on the BGA nozzle surface Lower...
Page 8 Lower Control the lower According to the Thermostat temperature manual Top hot-air Turn left and right to Adjust the top air flow adjust adjust Press 5 seconds to start To start the machine start it Stop the machine during Press 5 seconds to stop working stop it...
Page 9 item explain parameter setup key AUTO Auto / Hand switching button HAND Number increase Number decrease Curve group number increase Run/stop button for curve running PROG curves program parameter setting button PROG DISP Display select PROG OUT1 Output 1 indicator OUT2 Output 2 indicator Curve program segment NO.
Page 10 Display settings, the output value or run the SV/MV/EV remainder of section, press DISP SELECT key, window it will show display items switch Setting indicator, lower display shows the set value, the indicator will be lit Output indicator, lower display shows the value, the indicator will be lit Outside test light, lower display shows the set value, this indicator will light up...
Page 11 1 、Slope setting (r) (Per second increase in temperature) Press SET button enter into temperature curve,r1 stands for slope the temperature will rise at the speed of 3℃ in one second 3.00 stands for 3℃/second, press number increase button to adjust. Press PAR button enter next step.
Page 12 D1 stands for the time how long the temperature stays at this stage. (30 means that when the temperature reach 160℃, it will last 30 seconds.) Press number increase button to adjust. Press PAR button for confirmation and enter to next step. DISP PROG AUTO...
Page 13 DISP PROG AUTO HAND STEP OUT1 OUT2 PV410 REX--C10 temperature controller: Thermostatic control adopts REX--C10 temperature controller. s h o w a c t u a l te m p e r a tu r e s h o w s e t tin g te m p e r a tu r e m o v e d o w n...
Page 14: Use Of An External Computer
OUT1 OUT2 REX-C10 (2)、 the use of an external computer The device can connect with an external computer, you can observe two temperature curves of the head of internal heating wire and external measurement of galvanic through the computer interface, and you also can set the temperature, time and other parameters through the computer, but also can achieve data transfer between computer and instrument, store many curves and facilitate to print out.
Page 15 1、 Software Install 1 、 Lowest requirement of computer configuration for software installment a. CPU P Ⅲ 800 b. Memory 128M c. display card: 4M d. driver: CD ROM e. Serial Communication Interface 2 、 Software Installation， Put the video into the video driver, open CD driver ， run“V2.08setup”...
Page 16 Figure1 Figure2 b Click Next to enter Picture 2 c After enter “Picture 2”，click Next button，enter Picture 3 d Click Next ，enter Picture 4 e Click Next ，enter Picture 5 f Click Install ，enter Picture 6，start installing. g Click Finish ，finish installing process. - 15 -...
Page 17 Figure3 Figure4 - 16 -...
Page 18 Figure5 Figure6 - 17 -...
Page 19 Figure7 2、Using of software 1 Connect the computer series port and machine communication port with the enclosed date cable. 2 Turn on the power of the equipment. 3 、Click on the desktop，enter into temperature Zhuomao reworker.lnk curve recorder system interface picture 10 4)、Set the temperature, time, slope parameter for every segment.
Page 20 refer for the construction book. b Note 1 This software is for showing the temperature curve and recorder, the software does not have the motion control functions, for the movement of the machine need manual adjustment. c Note 2 The related temperature profiles, you can set through the meter on the machine.
Page 21 12 、After heating, it will automatically run cooling system; It will reduce the deformation of the PCB board, shorten the work cycle and improve the work efficiency through cooling. 13 、 During the process of heating， Click Run/Stop ， or click Stop on the control panel，heating process will be stop.
Page 22 maximum setting of the horizontal of the curve screen Figure8 Figure9 - 21 -...
Page 23 Figure10 4th Computer settings (upper heater) 1) Click on the icon, the screen display as (Figure 11), bottom of the screen for setting the temperature curve parameters, drag the cursor point 160, with reference parameter set reference value in the table of parameters to be modified. 2) After the setting of the paragraphs parameter, click on as (Figure 11) "to download data to the instrument"...
Page 24: Operation
(3) Operation 1. Turn on the Main Power Switch, then check whether there is cold air blow out from the top of the hot air nozzle, if not, it is strictly prohibited to turn on switch, otherwise it will burn the top heater; 2.
Page 25 of the reballing kit. 2、 Select the appropriate steel mesh according to chip type. Fix the steel mesh to the ceiling cover and tighten it with 4 M3 screws, covered with lid. Adjust 4 Jimmy on the base to meet the suitable height required.
Page 26: 7Th 、Equipment Repair And Maintenance
7、 It is convenient to use our different types of repair stations or welding machine to fix solder ball. Heat solders balls on the BGA to soldering it on BGA, thus reballing finished. 7th 、repair and maintenance (1) Replacement of top heating wire (as pictured) f a n t o p f i x e r p l a s t i c c o n n e c t o r...
Page 27: Maintenance
Clean the surface of heat plate, after power off and cool the heating plate, use fine cotton and oil or alcohol wipe it lightly. 8th 、safety precautions 1 、BGA Rework Station ZM-R380B use AC220V power, working temperature may up to 400 , Improper operation may caus ℃...
Page 28 damage to the equipment and even endanger the safety of the operator. Therefore must strictly abide the following: 1 、No directly fan or other blowing air to the station when working, otherwise it may cause damage to the equipment or components as the distortion of heater thermometric;...
Page 29 keep the machine clean and timely maintenance. 8 、 when appears abnormal warming or smoke on the machine, immediately disconnect power and notify technical service personnel to repair it; Remove the connections data line between computer and devices, hold the plug to unplug the data line, to avoid damaging internal connection.
Page 30: Normal Bga Welding And Disordering Parameters
Normal BGA welding and disordering parameters for reference The temperature curve of lead welding 41*41 the temperature setting of the BGA welding preheating insulation heating welding1 welding2 cooling upper time slope 4．0 3．0 3．0 3．0 3．0 3．0 38*38 the temperature setting of the BGA welding preheating insulation heating welding1...
Page 31 preheating insulation heating welding1 welding2 cooling upper time slope 4．0 3．0 3．0 3．0 3．0 3．0 The upper is the reference temperature of the lead BGA The temperature curve of Lead-free welding 41*41 the temperature setting of the BGA welding preheating insulation heating welding1 welding2 cooling upper time slope...
Page 32 31*31 the temperature setting of the BGA welding preheating insulation heating welding1 welding2 cooling upper time slope 4．0 3．0 3．0 3．0 3．0 3．0 The upper is the reference temperature of the lead-free BGA Such as set 0 when the demolition of the cooling section of BGA. - 31 -...