Ormet SPX424CDH Instructions For Use Manual

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SPX424CDH – SPX424C+

INSTRUCTIONS FOR USE

ORIGINAL INSTRUCTIONS

SERIAL NUMBER:_____________

Courtesy of CraneMarket.com

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Summary of Contents for Ormet SPX424CDH

Page 4 REVISIONS OF THE INSTRUCTIONS FOR USE VERSION DATE REVISION 01/2015 First print 09/2015 Accessory supplement, addition of C+ version 10/2015 Minor updates Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 5: Table Of Contents
Features of the work area ....................27 Emergency stop ......................27 MAIN PARTS OF THE MACHINES ..................30 SPX424CDH ........................30 SPX424C+ ........................32 MACHINERY CONTROLS AND SIGNALS ................43 Main control panel ......................43 Controls .......................... 44 Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 6 Handling of machinery SPX424CDH – SPX424C+ ............65 Stabilization of the machinery SPX424CDH – SPX424C+ ..........69 Use of the machinery SPX424CDH – SPX424C+ ............73 Stop and laying-up of the machinery SPX424CDH – SPX424C+ ........75 Closing of the outriggers ....................77 Winch configurations....................... 79 6.10 Block configurations ......................
Page 7 FORM FOR THE CONVEYANCE OF INFORMATION AND INSTRUCTIONS ....124 ACCESSORIES ....................... 125 13.1 PP400-4DX three-phase feeding kit for SPX424CDH ........... 127 13.2 JIB800GX mechanic jib for SPX424CDH – SPX424C+ ..........130 13.3 JIB800.1MX mechanical jib and JIB800.1H1MX and JIB800.2H1MX hydraulic jibs for SPX424CDH – SPX424C+ ...................... 133 ENCLOSURES ........................
Page 9: Preface
ORMET S.p.A. Only customers to whom these instructions for use have been supplied together with the machinery are allowed to use them to carry out use and maintenance operations on the machinery it refers to.
Page 10: Identification Plate
CE- marked when required by the e market. This marking ensures the machin chinery meets the EU’s requirements applicable to this ca s category of machinery. SPX424 424CDH SPX424C 424C+ Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 14: Charts And Load Charts
1- Tables in function of the crane boom: in this case the max load at a given point P is identified by the extension L of the crane boom and by the distance R from the crane rotation centre (radius). EXAMPLE Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 15 2- Table in function of the boom and of the accessory: in this case the max. load at a given point P is identified by the extension Lj of the accessory and by the distance R from the crane rotation centre (radius). EXAMPLE Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 16 100% (green) - 50% (yellow) - 0% (red) - track (hoisting capacity on moving track). Winch load capacity As for mobile cranes SPX424CDH/C+, the single-line pull max. load capacity of the winch is 800 kg (1760 lbs). To lift heavier loads modify the pulley configuration by using a double or triple line pull.
Page 17: Original Seals
1.6 Operator’s training The machinery operator shall be properly trained for the correct and safe operation of the machinery. Training and instruction is made available by ORMET S.p.A.’s skilled personnel. Please apply to the manufacturer for further information. 1.7 Intended use The mobile crane is intended to handle loads by means of a hook, a winch or other accessories.
Page 18: Warranty
Supplier and by the Customer. The limited warranty covers components, materials and labour within the period mentioned above. In special situations, if the crane repair is not considered cost-effective, Ormet will replace the crane. EXCLUSIONS FOR WARRANTY Parts and components which have not been supplied by ORMET.
Page 19 • Customer’s goodwill. 6. The Supplier will submit to ORMET all the information of the type to examine the claim and/or for quality control purposes. This limited warranty is the only one authorized by ORMET (the manufacturer) and is in lieu of any other warranties, expressed or implied, including those of merchantability and fittness for a particular purpose, as well as any other commitment by ORMET or the Supplier.
Page 21: Safety Information
Unauthorized or untrained personnel must not operate the machinery! • In case of alternation of operators, exchange information and hand over the instructions for • use! Operate the machinery with calm, precision and concentration! • Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 22 Protect the machinery control station when it rains or when the machine is parked. Do not operate the machinery in workplaces where explosion or fire risks exist. Keep handle devices, controls and signalling devices clean. Do not smoke Do not use open flames Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 23: Noise Exposure
2.2 Noise exposure According to Annex VI of the Directive 2000/14/EC SPX424CDH has a LWA noise emission level of 101 dB. If workers are exposed to a time-weighted average sound level of 85 dB(A) or more, the use of PPE (protective earmuffs, protective earplugs, etc.) are recommended.
Page 24: Hazardous Areas
It is forbidden to work in proximity of electrical lines. Death hazard in case of contact with power lines. Shearing hazard due to moving parts. Do not lean against the machinery during operation. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 25: How To Behave In Case Of Emergency
Remove the cloths and rinse under running water. Be careful not to touch the not • affected parts. Chemical burns to eyes is caused both by the leakage of battery acid and by lubrication oil and by diesel oil: Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 27: Features Of The Work Area
Position of the emergency devices The machine has been provided with several types of emergency devices. Their type and position is listed below: • Emergency push button - placed on the control panel SPX424CDH SPX424C+ Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 28 • Rotate the mushroom-shaped button in the direction indicated by the arrows on it. • The push button is now back in service and the machinery is ready to work. • Start the machinery again. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 35 Position of the sensors cannot be changed (ex. front right with front left). Inspection shall be carried out by qualified personnel and correct functioning must be checked. DA%/B779/ IDD% D<9?B?7 <B? J Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 39 ENGINE SPX424CDH (Ref. 10 page 31) +A%D +%BC B9 9 B9 9 B%C; B9 9 %+< <A < IB %9/ %+/%9/ 9J;+A % DIESEL ENGINE SPX424CDH ........ +B/ IB %9/ /+ B+%D/ Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 41 /9%A/? IB %9/ B9 9 9? D/ B9 9 %+? < A7 EXTERNAL POWERPACK CONNECTIONS (SPX424CDH ONLY) ;D/? <D 9/ <+C 9 9C%/BC+ CD??9C%BD? DB OABC CDA< B?7 ID/ <D 9/ <+C +CC9 D/L Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 42 SPX424C+ ELECTRICAL MOTOR OF :+%%9/B9 +C;B?9 <D 9/5:+%%9/L CD <+/% 9?% < A7 %/+C%BD? :+%%9/L C;+/79/ /+ BD /9 D%9 CD?%/D :+%%9/L C;+/79/ Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 43: Machinery Controls And Signals
4 MACHINERY CONTROLS AND SIGNALS 4.1 Main control panel MAIN CONTROL PANEL OF SPX424CDH/C+ +/?B?7 B7;% K ( :+%%9/L ( 9?7B?9 DB </9 A/9 IA 9 :DJ ( <+/ < A7 </9;9+%B?7 ( IA9 9 9/79?CL <A ; :A%%D? D/ B?7 B7;%...
Page 44: Controls
4.2 Controls JOYSTICK MANIPULATOR OF SPX424CDH/C+ NDL %BC 9=9/ 9 9/79?CL <A ; :A%%D? <A ; :A%%D? VALVE BANKS OF SPX424CDH/C+ 9J%9? BD? 9 9/79?CL <A ; :A%%D? +B? :DD NDL %BC /D%+%BD? B?C; DA%/B779/ D<9?B?7 9=9/ ;9? IB/ % <A ;...
Page 45 RADIO REMOTE CONTROL OF SPX424CDH/C+ 0 6! " , $ $ > , &# *$ $, &1 $, > > , > , *$5 0 , > , > , &# > , &# P 6 , #$ $, &1 $, >...
Page 50 The accessory change is automatic (Plug&Play) upon installation. When an accessory is installed, the LMI activates: the machinery is blocked and this screen is displayed. The operator is in charge of modifying the number of ropes. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 52 This option considers the possibl ssible present of a jib in order to calculate the ma achinery barycentre. Select the jib icon to signal the presence of this accessory. • Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 56 The operator can a access the password-protected menus us for 5 minutes from first access. O . Once this time expired, a new access w s will require entering the passw sword again. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 59: Use Of The Machinery In Regular Working Conditions
S Check level of the hydraulic oil in the tank and that there are no oil leaks in the hydraulic system. S Check engine correct operation, oil level and fuel level (SPX424CDH). S Check correct operation of the safety devices (stability sensor unit, safety electronic control unit, boom assembly rotation position sensor, rope locking sensor).
Page 60: Machinery Starting
Turn the battery switch on ON position to start the machinery. Check the status of the emergency devices on the control panel, joystick manipulator and radio remote control (option). Turn the key switch on " I". Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 61 If the engine is cold, it is recommended to let the sparkplugs warm up the cylinder: turn the key switch on and wait for its dedicated warning light on the screen right side to switch off. (SPX424CDH ONLY) Turn the key switch and hold it in position. Release the key once the engine is started.
Page 62 Check the status of the emergency devices on the control panel, joystick manipulator and radio remote control. Press the radio remote control starting push button (horn). Turn the key switch on " I". Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 63 If the engine is cold, it is recommended to let the sparkplugs warm up the cylinder: turn the key switch on and wait for the similar warning light on the screen right side to switch off. (SPX424CDH ONLY) Turn the key switch to enable the radio remote control (this disables the control panel controls).
Page 64 Press the horn again to confirm the machine enabling. Once the radio remote control enabled, pull out the key switch. It is good practice that the operator keeps the key. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 65: Low Temperature Starting
When the time is expired, the light turns off. Check that the preheating kit (option) is installed. 6.4 Handling of machinery SPX424CDH – SPX424C+ From control panel • Start the machinery (see paragraph “6.2 Machinery starting” page 60). • While holding the joystick, press the DEAD MAN’S push button (see paragraph “4.2 Controls”...
Page 67 Push the (bistable) lever rightward for %/+B7;%(+;9+ /B=9 To make the machinery travel straight ahead, it is now enough to operate the left track lever. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 68 The tracks are adjusted independently of one another therefore the machinery can operate in an inclined position. Assess stability depending on the way ahead. MAX SLOPE GRADIENT (TRUCK CONFIGURATION ONLY): CAUTION! Drive always along max slope direction. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 69: Stabilization Of The Machinery Spx424Cdh - Spx424C
6.5 Stabilization of the machinery SPX424CDH – SPX424C+ Open the ‘OUTRIGGER ROTATION LOCK’ and rotate the outrigger outwards to its max 45° opening position (as indicated on the sticker) to reach max load capacity. Move the outrigger by hand to make sure it is locked.
Page 70 • Position the pads (OPTION) before the outrigger foot touches the ground. • When the machinery is correctly stabilizer, the red spots and the outriggers icon on the screen will turn green. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 72 Soil bearing capacity = 4 kg/cm (8320 lb/ftq) Minimum surface needed for the pad = 1400 / 4 = 350 cm (3086 / 8320 = 0,370 ftq). CAUTION!!! Use certified and suitably dimensioned pads, only. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 73: Use Of The Machinery Spx424Cdh - Spx424C
6.6 Use of the machinery SPX424CDH – SPX424C+ Use the manual levers on the control panel or the radio remote control (option) (see “4.2 Controls” page 44). Boom rotation: Leftmost lever on both control panel and radio remote control. Push forwards for rightward rotation, pull backwards for leftward rotation.
Page 74 • In case a lightning strikes the crane, stop the machinery by pressing the emergency push button and call the technical assistance for full inspection. • Do not carry out welds on hoisted loads unless they are properly insulated. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 75: Stop And Laying-Up Of The Machinery Spx424Cdh - Spx424C
6.7 Stop and laying-up of the machinery SPX424CDH – SPX424C+ A correct stop and laying-up procedure includes 4 steps. It is possible to stop the machinery anyway by performing the last 2 steps of the procedure here below. CAUTION!!! Before stopping and laying-up the machinery, make sure the load has been rested on the ground in a safe place and the hook has been released.
Page 76 After operation, pull out the keys from the control panel and place them in a safe place to avoid unauthorized people to operate the machinery. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 77: Closing Of The Outriggers
6.8 Closing of the outriggers The outriggers closing procedure is similar to their opening; follow the same indications. The SPX424CDH/C+ machinery is programmed NOT to operate the outriggers until all the following conditions are met: No load shall be hanging from the crane (Unloaded crane), extensions shall be completely retracted (Retracted extensions) and the position shall be as described in paragraph “6.7Stop and laying-...
Page 78 Close the outrigger arm paying attention to your hands during its swinging. Insert the pin to lock the outriggers and place the safety pin. Open the ‘OUTRIGGER ROTATION LOCK’ and rotate the outrigger inwards to its stow position (0° ). Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 79: Winch Configurations
6.9 Winch configurations The winch of machinery SPX424CDH/C+ can have two positions. These two configurations do not affect the winch performance but its overall dimensions, only. Let the rope free to move in order to change the winch position. Remove the pin, unscrew the nut and remove it completely.
Page 80 CAUTION!! When installing the accessories, the rope must be loose and with no hanging loads. During winding and unwinding, make sure that the rope is under tension to prevent twining of the coils. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 81: Block Configurations
Position the rope eyelet as indicated in the figure and place back the pin previously pull out. CAUTION!! Insert the dedicated safety pins. Double line pull: Remove safety and locking pins as indicated. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 82 Position the A2B weight on the rope indicated. CAUTION!! Insert the dedicated safety pins. Triple line pull: Remove safety and locking pins as indicated. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 83: Anti-Two-Block Positioning
(final part of the rope before being fastened). The rope dead end doesn’t need to be free in order to install the A2B counterweight. Release the counterweight connected to the A2B microswitch from the snap-hook. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 84: Emergency Use Of Spx424Cdh - Spx424C
DO NOT bypass, omit, or slip the rope outside the A2B counterweight otherwise a safety device will be avoided. 6.12 Emergency use of SPX424CDH – SPX424C+ ATTENTION!! CALL TECHNICAL ASSISTANCE IN CASE THE ELECTRONIC CONTROL UNITS DO NOT WORK PROPERLY!! For emergency use it is necessary to remove some seals from the solenoid valve and use the manual levers to operate the hydraulic distributors.
Page 85: Operating Areas And Chart Automatic Change
If for any reason two outriggers loose contact with the ground, the computer will load a completely red load chart and the machinery will stop. Enable the bypass and retrieve the machinery stability to start operating again. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 86: Lmi Bypass Of Spx424Cdh - Spx424C
6.14 LMI bypass of SPX424CDH – SPX424C+ CAUTION!! A Load Moment Indicator (LMI) system prevents the machinery tipping and overloading. The LMI bypass key switch enables the operator to temporarily ignore the load charts and overcome the limits set by the software for max 1 minute even without having the Level-1 password.
Page 87 . The bypass is enabled. When the bypasses are enabled, the machinery saves all data (pressures, operation positions, etc.) useful to profile the operating conditions in case of faults. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 88: Manual Starting Of The Spx424Cdh - Spx424C+ Machinery
6.15 Manual starting of the SPX424CDH – SPX424C+ machinery SPX424CDH In the event of malfunction and failed starting of the engine, it is still possible to start the machinery in order to retrieve its safe working conditions and repair it.
Page 89 In case of manual starting of the e SPX424C+ machinery, enable the motor bypass. Turn the key located above the b battery switch to start the motor and enable the hydraulic operatio tions. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 90: Emergency Stop
Push and rotate the lever indicated in the figure and wait for the engine to stop. SPX424C+ In case of emergency stop of the SPX424C+ machinery, turn the battery swith on the OFF position. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 92 The radio remote control saves the last speed set and will adopt it for operation at the machinery following starting. CAUTION! The double speed and speed reduction levers affect operation of the hydraulic components. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 93 Store the radio remote control in this compartment when not in use. Position of battery charger. The battery charger works when the machinery is both on and off. Turn the battery switch on ON to switch on the battery charger. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 95: Handling And Transport
The machinery has four anchor points for lifting. Dedicated labels indicate the lifting points. Before moving the machinery, make sure that nobody stays near the it and be careful at all times. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 97 The utmost caution is needed when moving the machinery on a slope. The machinery is not intended for road use. Make sure the work area is free from obstacles and other hazards. Do not use the machinery to tow other vehicles. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 98: Troubleshooting
In case one of these errors would occur, try the suggested solution and/or call the assistance. Any intervention non authorized by Ormet or by an authorized workshop might cause damage to the machinery and will nullify the warranty.
Page 101: Maintenance
(oil change). Burn hazard – do not touch not surfaces. (Refer to the engine instructions). SPX424CDH – Do not use petrol or other flammable substances to clean the engine. SPX424CDH – As for engine maintenance activities always refer to the instructions for use delivered by the manufacturer of the engine supplied together with the machinery.
Page 102 LITHIUM-BASED LUBRICANTS for temperatures ranging from -20° C to +50° C Welding Welding is not routine maintenance. Welding shall be performed at authorized workshops only. Diesel Engine (DIESEL) (SPX424CDH) For information on engine maintenance, refer to the relevant instructions for use. • Hydraulic oil...
Page 103: Battery Recharging Of Spx424C
Plug the mains cable. To recharge batteries neither the machinery nor the battery switch has to be ON. When the battery charger is connected, the indicator light switches ON. (Red=unloaded Yellow=80% Green=100%). Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 104 Add water only after having completely recharged the battery. • Never let the electrolyte level falls below the plates. • Use distilled water or water with low mineral content only. • Nothing has to fall inside the battery. • Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 105: General Safety Warnings For Maintenance Activity
• During maintenance never dispose of waste in the environment. Conform to the rules in • force. SPX424CDH - As for diesel engine maintenance activities, always refer also to the • relevant engine handbook. 10.4 Planned maintenance Planned maintenance shall be carried out by authorized workshops only.
Page 107 . every 40 working hours or more frequently if if the chain application involves an early drying of the e lubricant. Temperature [°C] [°C] Recommended lubricant From SAE 20 SAE 30 SAE 40 SAE 50 Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 108 (e.g. impact hazard). In these cases, the rope shall be inspected with the utmost care and must be replaced immediately if critical damage conditions are detected. Load handling ropes shall undergo a daily visual check to spot deterioration and deformation. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 110 • reduction than the one caused by the deterioration of single wires. Such a condition can lead to a sudden break of the rope under dynamic load and justifies an immediate replacement. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 114: Spare Parts
In case one of the main parts of the machinery needed to be replaced, only use genuine spare parts. 10.6 Tools needed for maintenance Standard tools (screwdrivers, wrenches, etc.) are enough to perform preventive and ordinary maintenance. A torque wrench is needed for bolts. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 115: Servicing And Maintenance Register
The information contained in this register and in the instructions for use refer to the regulations and standards in force at the time of the machinery start-up. Your obligations could change due to further and new regulations. Should this be the case ORMET S.p.A. will be at your disposal for further explanations.
Page 116: Events That Relieve The Manufacturer From His Liability
The following forms have been issued in order to facilitate the operator to record and prove the maintenance and servicing carried out on the machinery. Filling in and regular updating of the forms is strongly recommended. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 117: Summary Of Servicing And Maintenance Operations
11.4 Summary of servicing and maintenance operations MACHINERY OPERATOR’S DATE OPERATION REPORT N° WORK SIGNATURE HOURS Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 118: Detailed Servicing And Maintenance Forms
STAMP and SIGNATURE ..........(Reports complete with relative progressive numbers shall be enclosed to the servicing and maintenance form) Company: ............................. Town: ....................Postcode:........Address: .................. Nr............STAMP and SIGNATURE ..........Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 119: Detailed Periodic Checks That Must Be Performed By The Machinery Owner
&1 * $, &1 &, 6 *, &93 9& 8< &9 03 1° YEAR 2° YEAR 3° YEAR 4° YEAR 5° YEAR 6° YEAR 7° YEAR 8° YEAR 9° YEAR 10° YEAR Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 124: Form For The Conveyance Of Information And Instructions
Tel.: ............................AND TAKES ON THE RESPONSIBILITY TO CONVEY THE SAME INFORMATION AND THE MACHINERY INSTRUCTIONS FOR USE TO THE NEXT OPERATOR OR OWNER. FAITHFULLY FAITHFULLY PREVIOUS OPERATOR NEXT OPERATOR ………..………………………… ………..………………………… Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 126 Models SPX424CDH and SPX424C+ can only be equipped with accessories designed for installation on the machinery concerned. The manufacturer declines all liability deriving from the use of different accessories. In case of lifting accessories, note that they aren’t integrated with the machinery load limiting device therefore they might endanger the stability of the machinery and the safety of the people working around it.
Page 127: Pp400-4Dx Three-Phase Feeding Kit For Spx424Cdh
13.1 PP400-4DX three-phase feeding kit for SPX424CDH Introduction The three-phase feeding kit is used to operate the crane and truck by electrical feeding. Feeding: 400V 3~ 50Hz Socket: 32A, 5 poles Motor: 400V 3~ 50Hz, 4kW 10A Installation To mount the kit, screw up the dedicated side bolts.
Page 128 1 or 2 (leave the key switch in the position implying the motor correct rotation – clockwise rotation as indicated by the arrow). 1 – 0 – 2 key switch ON switch OFF switch Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 129 To remove the kit from the machinery, stop the motor as previously indicated, disconnect the feeding red plug and then the couplings and connectors. A different disconnecting procedure might generate damage arising from the leakage of high-pressure fluids. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 130: Jib800Gx Mechanic Jib For Spx424Cdh - Spx424C
13.2 JIB800GX mechanic jib for SPX424CDH – SPX424C+ Installation: During installation, pay attention to the people staying in the surrounding area. CAUTION!!! Balancing hazard / risk of falling of unsupported parts, shearing hazard. Remove the 800GX mechanical JIB from the rear part of the boom it is mounted on by pulling out the side pins.
Page 131 CAUTION!! Insert the dedicated safety pins. Correct position and installation of the accessory. Connect the connector on the JIB to the connector on the boom end indicated with TOOL. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 132 Once the accessory installed, the machinery will automatically display the accessory dedicated page (02). Select the SET LMI icon Press Enter The icons will change as follows: Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 133: Jib800.1Mx Mechanical Jib And Jib800.1H1Mx And Jib800.2H1Mx Hydraulic Jibs For Spx424Cdh - Spx424C
13.3 JIB800.1MX mechanical jib and JIB800.1H1MX and JIB800.2H1MX hydraulic jibs for SPX424CDH – SPX424C+ JIB800.1MX JIB800.1H1MX JIB800.2H1MX Installation: During installation, pay attention to the people staying in the surrounding area. CAUTION!!! Balancing hazard / risk of falling of unsupported parts, shearing hazard.
Page 134 75) and unwind about 3 metres of rope. Pull out the pins indicated in the figure to remove the rope from its race and temporarily position it on the boom free side. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 135 Slightly shift the JIB outwards and extend the boom in order for the holes of the locking pins to be aligned. Fix the JIB to the crane boom by means of the two pins. CAUTION!! Insert the dedicated safety pins. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 136 Rotate the JIB to the crane boom front position and fix it with the other two locking pins. CAUTION!! Insert the dedicated safety pins. Connect the dedicated connector. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 137 Pull out the pins indicated in the pictures above in order to position the rope in the race of the jib sheaves (JIB800.1MX e JIB800.1H1MX). Position of the pins of the JIB800.2H1MX jib. Position the rope – previously removed from its races – on the pulleys and insert all pins. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 138 In case you are installing a hydraulically operated JIB, also connect the oil hoses. Before connecting the hydraulic hoses to control the JIB800.1H1MX or JIB800.2H1MX jib, position them on the last extension of the boom (see figure here below). Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 139 Reconnect the block to the rope according to the desired configuration (see paragraph “6.10 Block configurations” page 81.) Single line pull Double line pull Triple line pull Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 140 5. Remove the 2 pins from the pulley-head frame of the jib that connect it to the boom. 6. Rotate the jib towards the machinery left side until it is parallel to the boom. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 141 In case the pulley accessory is installed on the jib end, rest the block on the ground and unwind about 3 metres of rope. Remove the safety pin and pull out the locking pin. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 142 Replacement of the hook head and of the pulley head (JIB800.2H1M ONLY): The JIB800.2H1MX can be equipped with a hook head or a pulley head depending on the need. Pulley head Hook head Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 143 Insert the accessory on the me mechanical extension and faste nit with locking pin, nut and safety ety pin. CAUTION!! Insert the dedicated safety pins. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 144 At the boom end On the JIB800.2H1M jib Place the hook on top of the boom to retain the rope. Put back the head currently not in use in its rest position. Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 145: Enclosures
DIESEL or PETROL ENGINE INSTRUCTIONS FOR USE CHARTS AND LOAD CHARTS HANDBOOK CERTIFICATE OF ORIGIN RADIO REMOTE CONTROL CERTIFICATE WINCH CERTIFICATE WINCH ROPE CERTIFICATE BLOCK CERTIFICATE TROUBLESHOOTING HYDRAULIC DIAGRAM (UPON REQUEST) WIRING DIAGRAM (UPON REQUEST) Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...
Page 153: Position Of Safety Pins
Always place back the safety pins to their original position if they have been moved for any reason. Do not loose them and, if this is the case, replace them with similar ones. Outriggers Block Copyright © 2015 ORMET S.p.A. Courtesy of CraneMarket.com...

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