SAFERAIL MM 111 Installation Manual

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INSTALLATION MANUAL

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Summary of Contents for SAFERAIL MM 111

Page 1 INSTALLATION MANUAL...
Page 2: Table Of Contents
Table of contents ............................0 I INSTALLATION INSTRUCTIONS FOR THE SAFERAIL FALL ARREST SYSTEM ........3 BEFORE INSTALLATION ....................... 3 INSTALLATION OF THE SAFERAIL LADDERS – SINGLE STEP, TWIN STEP, AND HANDRAIL LADDER MODELS ..........................3 2.1 Forbidden method of installation ....................3 2.2 Installation direction ........................
Page 3 USE AND INSTALLATION OF THE CARRIAGE STOPPER-CARRIAGE BARRIER MM 313 ..10 9.1 Installation of the Carriage Stopper-carriage barrier MM 313 ..........10 USE AND INSTALLATION OF THE SAFERAIL JOINT- EXTENSION PIECES MM 201 .....11 10.1 Installation of the SafeRail Joint-extension pieces MM 201..........11 II USER INSTRUCTIONS FOR THE SAFERAIL-FALL ARREST SYSTEM ..........12...
Page 4: I Installation Instructions For The Saferail Fall Arrest System
The installation must always begin at the top, proceeding down. • The topmost SafeRail ladder section must consist of a complete element (3000 mm or 5700 mm). Both ends of the ladder element must be equipped with factory-prepared holes. Page 3...
Page 5: Fasteners Used For Installation
FASTENERS USED FOR INSTALLATION • The SafeRail ladder elements Single Step Ladder MM 111 and Twin Step Ladder MM 112 are attached to the chosen structure using fasteners that are based on the SafeRail Clamp-rail fastener MM 211. These are MM 221- MM 263. The SafeRail ladder elements with handrails, Handrail Ladder MM 121 and MM 122 are attached to the chosen structure using fasteners MM 271 –...
Page 6: Things To Be Adhered To In Connection To Installation
CAUTION! Each section of the safety rail where the SafeRail Carriage-safety carriage used with the SafeRail ladder can come off the rail must be equipped with a stopper. As mentioned in section 2.7, the stoppers designed to be used at the top end of SafeRail ladders and/or Vertical SafeRail-safety rails include the unlocking Carriage Stopper-carriage barrier MM 312 and the fixed Carriage Stopper- carriage barrier MM 313.
Page 7: Joining Of Vertical Saferail-Safety Rails
JOINING OF VERTICAL SAFERAIL -SAFETY RAILS • The SafeRail Joint-extension piece MM 201 is attached using the holes at the ends of the Vertical SafeRail-safety rails. GROUND CLEARANCE • We recommend allowing a ground clearance of 500 mm for the Vertical SafeRail-safety rail to ensure that the SafeRail Carriage-safety carriage can be easily coupled with the Vertical SafeRail- safety rail and removed from it.
Page 8: Use And Installation Of Fasteners Based On The Saferail Clamp-Rail Fastener
USE AND INSTALLATION OF FASTENERS BASED ON THE SAFERAIL CLAMP -RAIL FASTENER The SafeRail Clamp-rail fastener MM 211 is an essential fastener used with the SafeRail-fall arrest system. It provides the basis for the fasteners used with the SafeRail ladders and the Vertical SafeRail-safety rails.
Page 9: Use And Installation Of The Unlocking Carriage Stopper-Carriage Barrier Mm 312
USE AND INSTALLATION OF THE UNLOCKING CARRIAGE STOPPER-CARRIAGE BARRIER MM 312 The unlocking Carriage Stopper-carriage barrier MM 312 is installed at the top end of a SafeRail ladder or a Vertical SafeRail- safety rail to prevent the SafeRail Carriage-safety carriage from coming off the safety rail accidentally.
Page 10: Use And Installation Of Unlocking Carriage Stopper-Carriage Barrier Mm 311
BARRIER MM 311 The unlocking Carriage Stopper-carriage barrier MM 311 is installed at the bottom of a SafeRail ladder or Vertical SafeRail-safety rail. It prevents the SafeRail Carriage-safety carriage from coming off the safety rail accidentally when descending back to ground level/starting plane.
Page 11: Use And Installation Of The Carriage Guide Mm 301
USE AND INSTALLATION OF THE CARRIAGE GUIDE MM 301 A Carriage Guide must always be installed at both the top and bottom ends of SafeRail ladders and safety rails. This ensures that the SafeRail Carriage-safety carriage is coupled with the safety rail in the correct position.
Page 12: Use And Installation Of The Saferail Joint- Extension Pieces Mm 201
USE AND INSTALLATION OF THE SAFERAIL JOINT- EXTENSION PIECES MM 201 The SafeRail Joint-extension pieces are used to connect the SafeRail ladder elements and the Vertical SafeRail-safety rails with each other. 10.1 INSTALLATION OF THE SAFERAIL JOINT-EXTENSION PIECES MM 201 1.
Page 13: Ii User Instructions For The Saferail-Fall Arrest System
SafeRail-fall arrest system in the language of the country in question. BEFORE EACH USE The user must review the user instructions before using the SafeRail-fall arrest system as well as be familiar with the use of fall protection equipment (SafeRail Carriage-safety carriage, Vertical SafeRail-safety rail, and the safety harness).
Page 14: Inspecting The Safety Harness And The Support Rope Before Each Use
Vertical SafeRail-safety rail and thus will not stop the fall. This will subject the user to mortal danger. If the Carriage Guide-carriage guide MM 301 has been installed incorrectly such that the...
Page 15: Checking The Maximum And Minimum Weight Of The User, The Number Of Users, The Distance Between Users, And The Minimum Operating Temperature Before Each Use
Please note that the SafeRail Carriage-safety carriage cannot be used to prevent falling. It is instead designed to arrest a user’s fall. When falling down, the SafeRail Carriage will automatically lock on to the locking notches placed at 150 mm intervals on the Vertical SafeRail-safety rail. If fall prevention is required, personal protective equipment designed specifically for the purpose must be used.
Page 16: User Instructions For The Safety Harness And The Saferail Carriage-Safety Carriage
• More than one user may be supported by a Vertical SafeRail-safety rail, but in this case, it must be ensured that each section between the fasteners only has a single user at any one time.
Page 17 SafeRail Carriage-safety carriage and the fall arrest system. If there are any doubts related to state of health or working ability of the user, it should be checked by a doctor before using the system.
Page 18: Maintenance Instructions And Storage
Any broken components of SafeRail ladders and Vertical SafeRail-safety rails must be replaced with new ones. No modifications or additions may be made to the SafeRail-fall arrest system, and its components may not be replaced with any other parts than those approved by the manufacturer.
Page 19: Saferail Ladder And Vertical Saferail-Safety Rail Markings
• SafeRail trademark; the marking can be found on the front side of the carriage • SafeRail Carriage product number (MM 401); the marking can be found on the back side of the carriage • SafeRail Carriage manufacturing lot, for example 001; the marking can be found on the back side of the carriage •...
Page 20: Instructional Sign And Its Markings
A template for the inspection report can be found on pages 21–22. If any deviation, unusual wear, or reduction of spring force of the SafeRail Carriage-safety carriage is observed during inspection or use, the system must immediately be decommissioned. If the observed...
Page 21: Commissioning Inspection
COMMISSIONING INSPECTION Before the SafeRail-fall arrest system is taken into use or after repairs have been performed to the system, a commissioning inspection must be carried out, during which the entire system and its individual components are inspected.
Page 22: Periodic Inspections
The periodic inspection is carried out in accordance with sections 6.1.1.–6.1.2. In addition, the SafeRail-fall arrest system must, as stated in section 1 of the user instructions, be inspected by the user before each use.

This manual is also suitable for:

Mm 112 Mm 121