Summary of Contents for Handling Systems 511
- Page 1 OWNER'S MANUAL MODEL 511/512/582 FIXED AND ADJUSTBALE HEIGHT GANTRY CRANE SERIAL #: WARNING PHONE (888) 352-1213 • FAX (708) 352-6593 • McCook, IL...
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Page 2: Table Of Contents
Table of Contents Section Page Number Important Information and Warnings………………………………………………………..Technical Information and Specifications............Crane Terms……………………………………………………………………………......Pre-Installation and Installation………………………………………………………....Swivel and Wheel Lock Assembly……………………………....………………..Tight Wire Kit (If Applicable)……………………………………………………………..…………. . Operation Introduction..................Shall’s and Shall Not’s for Operation………………………………………………….... Maintenance Inspection………………………………………………………………………..Lubrication…………………………………………………………………………………………….. -
Page 3: Important Information And Warnings
OF WORKMANSHIP PERFORMED DURING CRANE INSTALLATION. WARNING ALL HANDLING SYSTEMS EQUIPMENT IS NOT DESIGNED FOR OR MADE FOR TRANSPORTING HU- MANS. FAILURE TO COMPLY WITH ANY ONE OF THE LIMITATIONS STATED IN THIS CRANE MAN- UAL CAN RESULT IN PROPERTY DAMAGE, INJURY, OR DEATH. PLEASE TAKE ALL NECESSARY PRECAUTIONS DURING INSTALLATION. -
Page 4: Technical Information And Specifications
Technical Information and Specifications Product Code Operating Conditions and Environment Temperature range: -30°F to +150°F (-34°C to 66°C) Relative Humidity: 85% or less... -
Page 5: Crane Terms
Crane Terms In order to better understand jib cranes, here are the commonly used terms that are used to specify and design jibs. Anchor Bolts: Large steel bolts used to mount a base mounted pillar jib crane to the H.S.I. recommended foun- dation. -
Page 6: Pre-Installation And Installation
5. Read entire manual before installing the crane. WARNING Do not assemble/disassemble without proper lifting equipment. 7. Identify crane model (511 = fixed height, 512 = adjustable height). Reference Crane Drawing. Find the applicable assembly instructions on Page 6 or Page 8 based on your crane model type. - Page 7 1/2" - 13 50 ft.-lbs. 5/8" - 11 95 ft.-lbs. 3/4" - 10 175 ft.-lbs. 7/8" - 9 300 ft.-lbs. Figure 1 Model 511 (Fixed Height Gantry) Assembly Figure 2 Caster to Leg Assembly Figure 3 Model 511 Boom to Leg Assembly...
- Page 8 For Model 512 & 582 (Adjustable Height Gantry): 1. Reference Figure 4 general assembly layout. 2. Bolt two (2) CASTER WHEELS to each LEG ASSEMBLY using BOLTS, LOCK WASHERS, AND NUTS provided and make sure that all fasteners are securely tightened (see Figure 2). If applicable, attach optional swivel locks or wheel locks (see Page 9).
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Page 9: Swivel And Wheel Lock Assembly
Swivel Lock Assembly 1. Refer to Figure 2. Attach the SWIVEL LOCK to each caster wheel using the BOLTS, LOCK WASH- ERS, and NUTS provided. 3. Pull on the PIN RING and rotate the WHEEL to the desired PIN HOLE posi- tion. -
Page 11: Operation Introduction
Operation Introduction The suggestions below are not intended to take precedence over existing plant safety rules and regu- lations or OSHA regulations. It is the responsibility of the owner to make personnel aware of all feder- al, state and local rules and codes, and to make certain operators are properly trained. DANGER DO NOT WALK UNDER A SUSPENDED LOAD KEEP HANDS CLEAR OF ROTATING PARTS... -
Page 12: Shall's And Shall Not's For Operation
Shall’s and Shall Not’s for Operation WARNING Improper operation of a crane can create a potentially hazardous situation which, if not avoided, could result in death or serious injury, and substantial property dam- age. To avoid such a potentially hazardous situation THE OPERATOR SHALL: NOT operate a damaged, malfunctioning NOT leave load supported by the or unusually performing crane. -
Page 13: Maintenance Inspection
Maintenance Inspection Table 2 Crane Inspection Figure Item Inspection Frequency Top Plate Check that the lock-washers are fully compressed and the nuts are Before and After Hardware tightened to manufacturer’s specifications (Table 1). Each Use Check that the lock-washers are fully compressed and the nuts are Before and After Caster Hardware tightened to manufacturer’s specifications (Table 1). -
Page 14: Lubrication
Lubrication 1. The most economical way to maintain a jib/gantry crane and keep it in good operating condi- tion is to lubricate all moving parts regularly. 2. Regular inspection of all parts should be made and all loose parts should be adjusted. Parts that become worn should be replaced at once. -
Page 15: Troubleshooting
Troubleshooting Table 3 Troubleshooting Guide Symptom Cause Remedy Casters are worn or damaged Replace casters Crane does not move Casters need grease Grease casters smoothly There is an obstruction at wheel(s) Remove obstruction... -
Page 16: Warranty
Defects in material and workmanship The Fine Print: Handling Systems International, Inc. (known as H.S.I.) warrants manual push/pull Jib and Gantry Crane products it manufactures against defects in material or workmanship for a period of eleven years from date of receipt by purchaser or customer. This warranty does not cover failure or defect in paint or material finish. -
Page 17: Parts Information
Parts Information When ordering Parts, please provide the crane serial number which is stamped into each crane part (see Figure 9). The serial number is also located underneath the “HSI” logo. Figure 8 Serial Number Locations... -
Page 18: Fixed Height Gantry Crane Parts Breakdown
Model 511 Fixed Height Gantry Crane Parts Breakdown Figure 9 Model 511 Fixed Height Gantry Crane Figure No. Description Caster Bolt Locking Washer Leg Assembly Beam Bolt Locking Washer End Stop Bolt Locking Washer... -
Page 19: Adjustable Height Gantry Crane Parts Breakdown
Model 512 Adjustable Height Gantry Crane Parts Breakdown Figure 10 Model 512 Adjustable Height Gantry Crane Figure Description Caster Bolt Locking Washer Leg Assembly Beam Bolt Plate Square Beveled Washer Locking Washer Cotter Pin... - Page 20 Model 582 Adjustable Height Aluminum Gantry Crane Parts Breakdown 9 10 Figure 11 Model 582 (Adjustable Height Aluminum Gantry)
- Page 21 CAPACITY FOR MODEL 582 (TON) FIGURE DESCRIPTION Caster 0550000 0550001 0550002 Bolt 0960022 0960023 Locking Washer 0980004 0980003 0970004 0970003 Leg Assembly Beam Bolt Plate SEE BILL OF MATERIALS Square Beveled Washer ON CRANE DRAWING Locking Washer Cotter Pin...
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- Page 24 hsicrane 8000 Joliet Rd. McCook...
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