CLINTON INDUSTRIES 1190E Manual

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CLINTON INDUSTRIES, INC

207 Redneck Ave. Little Ferry, NJ 07643

PHONE: 201 440 0400 / FAX: 201 440 5040

EMAIL:

general@clintonind.com

1190E

Photo Eye / Back Tack / Trim Systems

Description about:

..... Introduction

...... Access to Hidden Parameters

......Master Reset

..... Mode of Operations

..... Parameters

..... Trim Systems

..... Built-in Test Procedure

..... Display the Program ID

..... Two Indicator LED's at front

..... How to program a memory

..... Safety Switch

..... Trouble Shooting:

Feb. 2011 by Peter Schueler, Clinton Ind., Inc.

(Operators)

(Advanced, "Hidden")

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Page 1 CLINTON INDUSTRIES, INC 207 Redneck Ave. Little Ferry, NJ 07643 PHONE: 201 440 0400 / FAX: 201 440 5040 EMAIL: general@clintonind.com 1190E Photo Eye / Back Tack / Trim Systems Feb. 2011 by Peter Schueler, Clinton Ind., Inc. Description about: …..
Page 2 There is a slightly difference between the older 900er series and the new M16 system. Power-On: Never connect the motor (power or encoder cable) after the power is turned ON ! LCD- display box (Programmer) To connect or disconnect the LCD- box, the power has to be turned off to initialize the system after power-on Going to the “Hidden Parameters”...
Page 3: Master Reset
Access to “HIDDEN PARAMETER” If the power is OFF, turn it ON (the display reads “OPERAION MODE”) Turn the power OFF (the display reads “good bye, see you”) Hold down the “NU/ND”, and the “ARROW-RIGHT” buttons Turn the power back ON before the display gets blank (very important!) Held the buttons down until a string of stars is displayed.
Page 4: Modes Of Operation
MODES OF OPERATION: The LCD display can be operated in three (3) different modes. They are: 1. OPERATING MODE: To operate the machine 2. PROGRAMMING MODE: To change a parameter TEST MODE An easy way to maintain and check the system. Two different parameter levels are available: OPERATORS LEVEL (Basic) MECHANICS LEVEL (Advanced)
Page 5: Operators Parameters
4.0.0 Operators Parameters: 4.0.0 SPEEDS: rpm (spm, stitches per minute) 4.0.1 Soft Strt. Soft start after End of Cycle Range: 150 to 1000 Steps: Default: 4.1.0 TIMERS ms (milliseconds) 4.1.1 Strt Del. Start Delay The delay from presser foot down to start. If the foot is already down, this time will not affect.
Page 6 -- 5 -- 4.4.0 COUNTERS, (Numbers of Stitches) 4.3.1 SOFT ST (SOFT or SLOW START) Number of stitches sewn with limited speed (4.1.2) after restart from EOC Range: 1 to 25 stitches Steps: 1 stitch Default setting: 2 stitches 4.3.2 SBT forw Start (Front) back tack forward Range:...
Page 7: Toggle Switches
4.6.0 TOGGLE SWITCHES 4.5.1 PF/EOC Presser Foot End of Cycle UP / DOWN Default: DOWN 4.5.2 PF/seam Presser foot in the seam UP / DOWN Default: DOWN 4.5.3 Pos in Cyc Needle Position in Cycle UP / DOWN Default: DOWN 4.5.4 Soft Start ON / OFF...
Page 8 5.4.0 ****** MISCELEN (Miscellaneous) Presser foot duty cycle: Due the voltage is too high to turn a solenoid permanent on all time, the current is turned on only permanently a short time, after that, the current has to be chopped. For example: Duty cycle 40% means 40% on, 60% off If the duty cycle is too low, the solenoid will not stay on.
Page 9 5.5.0 ****TOGG SW TOGGLE SWITCHES 5.5.1 DIRECTN Direction of Rotation (CCW / CW) Default: CW (Clockwise ) 5.5.2 START The next start after end of cycle the front eye (eye 2) must be covered or not covered Default: covered 5.5.3 POSITION fast or normal Default: normal...
Page 10: Trim Systems
7.0.0 Trim Systems: IMPORTANT: Before selecting the system, the positions of the needle have to be set. Otherwise it may cut the needle and the trim system gets destroyed. For this reason, the default is: “NO TRIM SYSTEM” LOCK STITCH SYSTEMS “Needle-up”: Take-up upper dead point center (lock stitch) Needle in upper dead point center (chain stitch)
Page 11: Test Mode
7.1.0 Using the Built-in Test Program To enter: Press simultaneously the ARROW- RIGHT and the SBT button., release the ARROW-RIGHT button first! Otherwise you are back in the main program! The display should read: TEST MODE To go to the first group, press the “ARROW-ROUND” button The display reads: TEST TREADLE for about 2 seconds...
Page 12 --12-- To go to the next group, press the “ARROW-ROUND” button again Test Encoder / Index The next group is: The LCD- display reads the number of pulses of the encoder. Turn the hand wheel And the number counts up or down, dependent on the direction. The index signal resets the counter at 2000 (up) or 1 (down).
Page 13 --13-- Display the PIN (Program Identification Number) 1. Turn the power OFF 2. Press the pedal forward 3. Turn the power ON while the pedal is held in the forward position (Don’t worry, the machine (Motor) will not move) 4. The LCD- display reads the PIN as long as the pedal is held down Indicator LED’s at the front panel: Yellow: No encoder pulses detected at power-on The program could not set the position of the hand wheel.
Page 14: Troubleshooting
Static voltage at different parts of the machine may cause serious problems. Large Motor: CLINTON INDUSTRIES provides a braided ground wire which has to be connected between sew head and control box. Mini Taurus: If the motor is attached to the sew head, the system is grounded thru the motor a) The power supply system has to be grounded properly.
Page 15: Troubleshooting Guide
--16-- Trouble Shooting Guide: Turn the power on and the display stays blank: No power at all ! Is the display box plugged in properly? Check the line voltage Check the power plug for proper connection Check the power switch Turn the power off, Unplug all connections except the power plug and the LCD- display box and turn the power back on.
Page 16 --17 -- The unit has a “strange” behavior: An important parameter may have been changed by accident. 1. Make notes about your parameter setups. Proceed a “MASTER RESET” (see MASTER RESET instruction) Test the machine for proper function. Reprogram the machine step by step to your original setup. Please remember to check the positions and the direction carefully before you start the machine.
Page 17 -- 18 -- WATCHDOG ERROR: IN GENERAL: A watchdog error occurs, when the feedback from the motor to the processor is missing. That means, the processor does not receive the encoder pulses. In case of a watchdog error, please proceed the following: Press the NEEDLE UP / DOWN button, the program will go back to the operation mode.