Table of Contents
Summary of Contents for COREONE WELDING CORECUT 80i
- Page 1 CORECUT 80i PLASMA - AMP INVERTER PLASMA CUTTER OPERATOR MANUAL Year Warranty on Power Source Please read and understand this instruction manual carefully before the installation and operation of this equipment. www.COREONEWELDING.com...
-
Page 2: Warranty
• 3 Years from date of purchase (Refer to warranty details starting on page 17). • COREONE Welding warranties all goods as specified by the manufacturer of those goods. • This Warranty does not cover freight or goods that have been interfered with. - Page 3 CORECUT 80i PLASMA - AMP INVERTER PLASMA CUTTER OPERATOR MANUAL - INDEX OF CONTENTS - PAGES DESCRIPTION INTRODUCTION PRECAUTIONS AND SAFETY AIR PLASMA CUTTING TECHNOLOGY BROCHURE DETAILS AND INFORMATION 9-11 MACHINE FRONT AND BACK DISPLAY DETAILS SET UP PROCEDURE FOR PLASMA CUTTING...
-
Page 4: Precautions And Safety
PRECAUTIONS AND SAFETY IMPORTANT: BEFORE INSTALLING, OPERATING OR CARRYING OUT MAINTENANCE ON THE PLASMA CUTTER, READ THE CONTENTS OF THIS MANUAL CAREFULLY, WHICH MUST BE STORED IN A PLACE FAMILIAR TO ALL USERS FOR THE ENTIRE OP- ERATIVE LIFE-SPAN OF THE MACHINE. PAY PARTICULAR ATTENTION TO THE SAFETY RULES. - Page 5 PRECAUTIONS AND SAFETY Arc rays: harmful to people’s eyes and skin. Arc rays from the plasma cutting process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and skin. Protect your eyes with welding masks or goggles fitted with filtered lenses, and protect your body with appropriate safety gar- ments.
-
Page 6: Maintenance
PRECAUTIONS AND SAFETY CAUTION Working Environment. 1.1 The environment in which this Plasma Cutter equipment is installed must be free of grinding dust, corrosive chemicals, flammable gas or materials etc, and at no more than maximum of 80% humidity. 1.2 When using the machine outdoors protect the machine from direct sun light, rain water and snow etc; the temperature of working environment should be maintained within -10°C to +40°C (14°F-104°F) 1.3 Keep this equipment 30cm distant from the wall. -
Page 7: Air Plasma Cutting Technology
AIR PLASMA CUTTING TECHNOLOGY Plasma cutters work by passing an electric arc through a gas that is passing through a constricted opening. The gas can be air, nitrogen, argon, oxygen. etc. The electric arc elevates the temperature of the gas to the point that it enters a 4th state of matter. - Page 8 CORECUT 80i PLASMA - AMP INVERTER PLASMA CUTTER Cuts: Steels, Stainless, Cast Iron, Brass, Copper. Aluminum 80 Amp - 1” clean Cut on Mild Steel 3/4” Quality Multiple voltage input Inverter Plasma Cutter Sever ” Industrial Rated, Lightweight and Portable Built to our specification and manufactured ®...
- Page 9 FRONT DISPLAY LAYOUT No.. Symbol Functions Input voltage indicator. It will illuminate the input power current to the machine. Abnormal indicator. It illuminates when the machine is under voltage, over voltage or over current. The machine stops working Overheating indicator. It illuminates when the working tempera- ture of the IGBT is overly high.
- Page 10 FRONT DISPLAY LAYOUT CNC Connector Instruction Arc voltage output: 1+\2-,ratio 1:1. Control signal: 1\2 for successful arc start signal output; 3\4 for ON control signal input. NOTE: Additional setup instructions located in the COREONE CNC Plasma Table Manual Description Function Display Panel Displays Amps Digitally when operating Air Pressure Gauge...
- Page 11 REAR DISPLAY LAYOUT Description Function Input power lead Heavy duty lead provided, no plug ON/OFF ON/OFF Power Switch Air Connection Air connection Fan air Vent Large Fan vent for cooling Label High Voltage warning label www.COREONEWELDING.com...
- Page 12 SET UP PROCEDURE FOR PLASMA CUTTING 1. Connect the J100XC Plasma Torch to the machine. Insert the torch connection into the torch connection recepta- cle at the front of the machine and screw up hand tight. Caution: Be careful not to bend the pins located inside the torch connector. 2.
- Page 13 OPERATING PROCEDURE FOR PLASMA CUTTING Operating procedure using the Stand Off Guide mounted to J100XC torch. The feet of the standoff guide are placed on the cutting surface. This maintains an optimal 0.05”standoff distance between the plasma cutting tip and the work, this is especially suitable if your hands are unsteady, or if you wish to use a straight edge guide or pattern guide.
- Page 14 OPERATING PROCEDURE & TECHNIQUES FOR PLASMA CUTTING • Amperage Standard rule of thumb is the thicker the material the more amperage required. On thick material, set the machine to full output and vary your travel speed. On thinner material, you need to turn down the amperage and change to a lower-amperage tip to maintain a narrow kerf.
- Page 15 OPERATING PROCEDURE & TECHNIQUES FOR PLASMA CUTTING • Air pressure and volume Air pressure, flow rate and air quality are critical to quality plasma cutting and consumable life span. The required air pressure and volume can vary from model to model and the manufacturer will provide the specs. The volume capacity of your compressor is important, if you have a small compressor with exactly the same cf/m rating as the plasma, then the compressor will run continuously when you are plasma cutting, a compressor with a cf/m rating slightly higher than the plasma would be more adequate.
-
Page 16: Plasma Cutting Torch
100XC PLASMA CUTTING TORCH Technical Data Current: .....30-100 Amps Duty Cycle: ..60%@100Amps Air pressure: ..70 - 80psi (4.8 -5.5 bar) Flow: ....710cfm (200l/m) Pilot: ....18-22A Ignition: ....Non H/F COR 678-40 COR 678-50 COR 774 COR 1676 COR 0705 COR 0085 COR 678 COR 662 COR 678-60... - Page 17 WARRANTY COREONE WELDING (‘Us’ , ‘We’) warrants that the following products under Brands supplied by Us and purchased by you from an Authorized COREONE Dealer throughout the U.S.A & Canada are free of Material and Faulty Work-manship defects except for those products listed under ‘Warranty Exclusions’...
-
Page 18: Making A Claim
WELDING of any alleged defect, shortage in quantity, damage or failure to comply with the description or quote. • You shall also afford COREONE WELDING the opportunity to inspect the Goods within a reasonable time following delivery if you believe the Goods are defective in any way. -
Page 19: Warranty Exclusions
• From a private seller Unless it is a manufacturing fault, this Warranty does not apply to any products sold to Hire Companies. These conditions may only be varied with the written approval of the Directors of COREONE Welding, REMEMBER TO RETAIN YOUR ORIGINAL INVOICE FOR PROOF OF PURCHASE. - Page 20 info@coreonewelding.com www.coreonewelding.com...
Need help?
Do you have a question about the CORECUT 80i and is the answer not in the manual?
Questions and answers